Expansion mechanism and metalized film surface defect detection equipment thereof
By designing an expansion mechanism including push plate and support structure, the problem of material removal difficulties in the roll material detachment process in the metallized film surface defect detection equipment is solved, and stable operation and good material removal effect are achieved.
Patent Information
- Application Number
- CN202420068498.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-11
AI Technical Summary
The existing metallized film surface defect detection equipment has difficulty in removing material during the coil separation process, mainly because the elastic potential energy of the coil itself causes difficulties in disengaging the expansion plate and the coil.
An expansion mechanism is designed, including a mounting plate, a winding roller, a pushing plate and a support structure. The screw rod is driven to rotate by a motor, and the wire sleeve pushes the second connecting rod to flip. The push plate slides in the flip channel and flips towards the end surface of the winding roller to form an umbrella-shaped guide surface to help the roll material break away.
It effectively reduces the difficulty of material removal caused by the shrinkage of the coil material's potential energy, improves the separation efficiency between the coil material and the coil roller, and achieves stable operation and good material removal effect.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of film detection, and in particular relates to an expansion mechanism and metallized film surface defect detection equipment. Background Art
[0002] The prior art discloses a surface defect detection device for a metallized film (CN202210260251.8), which relates to the technical field of improved metallized film defect detection, including a base, a left fixed seat welded on the upper surface of the base, a release roller rotatably connected to the left fixed seat, a detection component fixedly arranged on the same side of the left fixed seat as the base, a right fixed seat fixedly welded on one side of the left fixed seat, a release roller rotatably connected to the right fixed seat, a mounting groove provided in a circular array on the side wall of the release roller, and an expansion plate slidably connected in the mounting groove;
[0003] In the prior art, the expansion plates are mainly pushed to slide by connecting rods, and multiple expansion plates are expanded at the center of the coiled material, thereby facilitating the detachment of the coiled material. After the coiled material is expanded, its own elastic potential energy will exert a vertical force on the expansion plates. At this time, although the coiled material is detached from the winding roller, the coiled material will hold the multiple expansion plates tightly, and the contact surfaces of the expansion plates and the coiled material are parallel to each other, making it difficult for the coiled material to detach from the expansion plates. If the expansion plates can be flipped toward the end of the winding roller to form a guiding surface of the umbrella surface, the above-mentioned defects can be alleviated to a certain extent.
[0004] In view of this, the present utility model is proposed. Utility Model Content
[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:
[0006] An expansion mechanism and metallized film surface defect detection equipment thereof, comprising a mounting plate; a winding roller rotatably connected to the mounting plate, the wall surface of the winding roller being provided with a plurality of push plates, the push plates being movably connected to the winding roller via a supporting structure, the push plates being able to protrude from the wall surface of the winding roller and flip and push the wound coil toward the end surface of the mounting plate, the supporting structure comprising a first connecting rod, a second connecting rod and a lead screw, the wall surface of each push plate being rotatably connected to two second connecting rods, the first connecting rod and the second connecting rod being cross-distributed, the lead screw being rotatably connected to the mounting plate, the wall surface of the lead screw being provided with a wire sleeve, the second connecting rod being rotatably connected to the wire sleeve, and the first connecting rod being rotatably connected to the end surface of the winding roller.
[0007] As a preferred embodiment of the utility model, the winding roller forms a closed cylindrical structure, a plurality of turning channels are formed through the circumferential surface of the winding roller, and the push plate is located in the corresponding turning channels.
[0008] As a preferred embodiment of the utility model, a mounting hole is provided at the end of the winding roller, and the screw rod passes through the mounting hole and extends into the winding roller cavity.
[0009] As a preferred embodiment of the utility model, a motor is installed on the end face of the winding roller, the screw rod is fixedly connected to the motor output shaft, another motor is installed on the wall surface of the mounting plate, and a ring gear is also installed on the end face of the winding roller, and the motor can drive the ring gear to rotate.
[0010] As a preferred embodiment of the utility model, the support structure also includes a second connecting block and a first connecting block, the wall surface of each push plate is fixedly connected to the same second connecting block, the second connecting rod is rotatably connected to the corresponding second connecting block, and the wall surface of each push plate is provided with the same first connecting block, and the first connecting rod is rotatably connected to the corresponding first connecting block.
[0011] As a preferred embodiment of the present invention, a sliding channel is provided on the wall surface of each push plate, and the first connecting block slides in the corresponding sliding channel.
[0012] A metallized film surface defect detection device comprises a frame on which all the above-mentioned expansion mechanisms are installed.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The motor drives the lead screw to rotate, the lead screw drives the wire sleeve to move, the wire sleeve drives each second connecting rod to flip, the second connecting rod drives the corresponding push plate to slide in the flipping channel, when the push plate protrudes from the wall of the winding roller, the push plate flips a certain angle around the connection point between the first connecting rod and the push plate, and then multiple push plates flip toward the end face of the winding roller, multiple push plates guide the coil toward the end face of the winding roller, so as to facilitate the separation of the coil after winding and the winding roller, and reduce the difficulty of material removal caused by the potential energy contraction of the coil itself.
[0015] 2. By setting the second connecting block and the first connecting block, when the second connecting block pushes the second connecting rod to flip, the second connecting rod pushes the corresponding push plate out of the flipping channel of the winding roller. As the second connecting rod continues to flip, the first connecting block slides to the end position in the sliding channel. At this time, the first connecting block cannot continue to slide, and the push plate will flip around the first connecting block toward the end of the winding roller, and then multiple push plates flip to form a structure similar to an umbrella frame. Multiple push plates form a fan-shaped guiding surface, which guides the coiled material toward the end surface of the winding roller to achieve material removal. The operation is stable and the material removal effect is good.
[0016] 3. By providing the above-mentioned expansion structure, the entire device has the characteristics of good storage of coiled materials and easy removal, and has good practical effects and strong functionality.
[0017] The specific implementation of the utility model is further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In the attached picture:
[0019] Figure 1 It is a three-dimensional diagram of the utility model;
[0020] Figure 2 It is a three-dimensional diagram of the utility model;
[0021] Figure 3 It is a three-dimensional diagram of the first connecting rod, the second connecting rod and the push plate of the utility model;
[0022] Figure 4 It is a three-dimensional diagram of the first connecting rod, the second connecting rod and the push plate of the utility model;
[0023] Figure 5 This is a schematic diagram of the installation of the first connecting block, the second connecting block and the push plate.
[0024] In the figure: 10, mounting plate; 11, winding roller; 12, push plate; 20, first connecting rod; 21, second connecting rod; 22, screw rod; 23, first connecting block; 24, second connecting block; slide 30, sliding channel. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model.
[0026] An expansion mechanism and a metallized film surface defect detection device thereof, such as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, it includes a mounting plate 10; a winding roller 11 rotatably connected to the mounting plate 10, a wall surface of the winding roller 11 is provided with a plurality of push plates 12, the push plates 12 are movably connected to the winding roller 11 through a supporting structure, the push plates 12 can protrude from the wall surface of the winding roller 11 and flip and push the wound coil toward the end surface of the mounting plate 10, the supporting structure includes a first connecting rod 20, a second connecting rod 21 and a screw rod 22, the wall surface of each push plate 12 is rotatably connected to two second connecting rods 21, the first connecting rod 20 and the second connecting rod 21 are cross-distributed, the screw rod 22 is rotatably connected to the mounting plate 10, the wall surface of the screw rod 22 is provided with a wire sleeve, the second connecting rod 21 is rotatably connected to the wire sleeve, the first connecting rod 20 is rotatably connected to the end surface of the winding roller 11, the winding roller 11 forms a closed cylindrical structure, a plurality of flip channels are solidly penetrated and opened on the circumferential surface of the winding roller 11, the push plates 12 are located in the corresponding flip channels, and the end of the winding roller 11 is provided with The screw rod 22 passes through the mounting hole and extends into the cavity of the winding roller 11. A motor is installed on the end face of the winding roller 11. The screw rod 22 is fixedly connected to the motor output shaft. Another motor is installed on the wall of the mounting plate 10. A ring gear is also installed on the end face of the winding roller 11, and the motor can drive the ring gear to rotate. In this scheme, the motor drives the screw rod 22 to rotate, the screw rod 22 drives the wire sleeve to move, and the wire sleeve drives each second connecting rod 21 to flip, and the second connecting rod 21 drives the corresponding push plate 12 to slide in the flipping channel. When the push plate 12 protrudes from the wall of the winding roller 11, the push plate 12 flips a certain angle around the connection point between the first connecting rod 20 and the push plate 12, and then multiple push plates 12 flip toward the end face of the winding roller 11, and multiple push plates 12 guide the coil toward the end face of the winding roller 11, so as to facilitate the separation of the wound coil from the winding roller 11, and reduce the difficulty of stripping caused by the potential energy shrinkage of the coil itself.
[0027] like Figure 4 and Figure 5As shown, the support structure also includes a second connecting block 24 and a first connecting block 23, the wall surface of each push plate 12 is fixedly connected to the same second connecting block 24, the second connecting rod 21 is rotatably connected to the corresponding second connecting block 24, the wall surface of each push plate 12 is provided with the same first connecting block 23, the first connecting rod 20 is rotatably connected to the corresponding first connecting block 23, the wall surface of each push plate 12 is provided with a sliding channel 30, the first connecting block 23 slides in the corresponding sliding channel 30, by setting the second connecting block 24 and the first connecting block 23, When the second connecting rod 21 is pushed to flip, the second connecting rod 21 pushes the corresponding push plate 12 out of the flipping channel of the winding roller 11. As the second connecting rod 21 continues to flip, the first connecting block 23 slides to the end position in the sliding channel 30. At this time, the first connecting block 23 cannot continue to slide, and the push plate 12 will flip around the first connecting block 23 toward the end of the winding roller 11, and then multiple push plates 12 flip to form a structure similar to an umbrella frame. Multiple push plates 12 form a fan-shaped guiding surface, which guides the coiled material toward the end surface of the winding roller 11 to realize material stripping, with stable operation and good material stripping effect.
[0028] A metallized film surface defect detection device comprises a frame, on which all the above-mentioned expansion mechanisms are installed. By arranging the above-mentioned expansion structure, the whole device has the characteristics of good storage of coils and easy shedding, and has good practical effect and strong functionality.
[0029] Working principle: the motor drives the lead screw 22 to rotate, the lead screw 22 drives the wire sleeve to move, the wire sleeve drives each second connecting rod 21 to flip, the second connecting rod 21 drives the corresponding push plate 12 to slide in the flipping channel, and when the second connecting block 24 drives the second connecting rod 21 to flip, the second connecting rod 21 pushes the corresponding push plate 12 out of the flipping channel of the winding roller 11, as the second connecting rod 21 continues to flip, the first connecting block 23 slides to the end position in the sliding channel 30, at this time, the first connecting block 23 cannot continue to slide, and the push plate 12 will flip around the first connecting block 23 toward the end of the winding roller 11, and then multiple push plates 12 flip to form a structure similar to an umbrella frame, and multiple push plates 12 form a fan-shaped guiding surface, which guides the coil toward the end surface of the winding roller 11 to achieve material removal.
[0030] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
Claims
1. An expansion mechanism, comprising a mounting plate (10); a winding roller (11) rotatably connected to the mounting plate (10), wherein a wall surface of the winding roller (11) is provided with a plurality of push plates (12), characterized in that: The push plate (12) is movably connected to the winding roller (11) through a supporting structure. The push plate (12) can protrude from the wall of the winding roller (11) and flip and push the wound coil toward the end face of the mounting plate (10). The supporting structure includes a first connecting rod (20), a second connecting rod (21) and a screw rod (22). The wall of each push plate (12) is rotatably connected to two second connecting rods (21). The first connecting rod (20) and the second connecting rod (21) are cross-distributed. The screw rod (22) is rotatably connected to the mounting plate (10). The wall of the screw rod (22) is provided with a thread sleeve. The second connecting rod (21) is rotatably connected to the thread sleeve. The first connecting rod (20) is rotatably connected to the end face of the winding roller (11).
2. The expansion mechanism according to claim 1, characterized in that: The winding roller (11) forms a closed cylindrical structure, and a plurality of turning channels are formed through the circumferential surface of the winding roller (11), and the push plate (12) is located in the corresponding turning channels.
3. The expansion mechanism according to claim 1, characterized in that: The end of the winding roller (11) is provided with a mounting hole, and the screw rod (22) passes through the mounting hole and extends into the cavity of the winding roller (11).
4. The expansion mechanism according to claim 1, characterized in that: The end surface of the winding roller (11) is equipped with a motor, the screw rod (22) is fixedly connected to the motor output shaft, another motor is installed on the wall surface of the mounting plate (10), and the end surface of the winding roller (11) is also equipped with a ring gear, and the motor can drive the ring gear to rotate.
5. The expansion mechanism according to claim 1, characterized in that: The support structure also includes a second connecting block (24) and a first connecting block (23); the wall surface of each push plate (12) is fixedly connected to the same second connecting block (24); the second connecting rod (21) is rotatably connected to the corresponding second connecting block (24); the wall surface of each push plate (12) is provided with the same first connecting block (23); the first connecting rod (20) is rotatably connected to the corresponding first connecting block (23).
6. The expansion mechanism according to claim 5, characterized in that: A sliding channel (30) is provided on the wall surface of each push plate (12), and the first connecting block (23) slides in the corresponding sliding channel (30).
7. A metallized film surface defect detection device, comprising a frame, characterized in that: The expansion mechanism according to any one of claims 1 to 6 is installed on the rack.
Citation Information
Patent Citations
Surface defect detection equipment for metallized film
CN114834929A