Laminating equipment for hollow glass production

Abstract

The utility model discloses lamination equipment for hollow glass production, and relates to the technical field of glass production. The device comprises a rectangular base, one side of the rectangular base is fixedly provided with a [-shaped plate, and the thickness of the rectangular base is gradually increased from one end close to the [-shaped plate to the other end of the rectangular base; the guide block is fixedly arranged on the side, away from the U-shaped plate, of the top of the rectangular base, limiting plates are symmetrically and fixedly arranged on the portions, located on the two sides of the guide block, of the top of the rectangular base, and a glass plate is slidably embedded between the guide block and the limiting plates. Through cooperative work of the rectangular base, the guide block, the limiting plate, the clamping piece, the pressing mechanism and other components, two glass plates can be efficiently and accurately bonded to the two sides of a glass frame at a time, the time needed by traditional manual lamination is shortened, the production process is accelerated, the efficiency of the whole production line is improved, and the production cost is reduced. And meanwhile, personal errors are reduced through a mechanical positioning and fixing mode, and the stability and uniformity of each product are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of glass production equipment, and particularly relates to a laminating device for producing insulating glass. Background Art

[0002] Insulating glass is a new type of building material with good heat insulation, sound insulation, beauty and applicability, and can reduce the self-weight of buildings. It is made of two pieces of glass, using a high-strength and high-airtightness composite adhesive to bond the glass pieces to an aluminum alloy frame containing desiccant to form a high-performance sound-insulating and heat-insulating glass. Its main materials are glass, warm-edge spacer, corner bolts, butyl rubber, polysulfide rubber, and desiccant. During the production process, a laminating device is required to laminate the two pieces of glass.

[0003] During the production process of insulating glass, the role of the laminating device is to accurately align and stack two pieces of glass together for subsequent bonding processes. Existing laminating devices and technologies usually require bonding the glass pieces to both sides of the aluminum alloy frame in two steps. This step-by-step operation not only reduces production efficiency but also increases production costs because each bonding requires waiting for the adhesive to cure, which takes a lot of time and space and affects the continuity of production and the improvement of production capacity. Therefore, we propose a laminating device for producing insulating glass to solve the above problems. Content of the Utility Model

[0004] The utility model specifically adopts the following technical solutions to achieve the above purposes:

[0005] A laminating device for producing insulating glass, comprising:

[0006] A rectangular base, on one side of which is fixedly provided with a U-shaped plate, and the thickness of the rectangular base gradually increases from the end close to the U-shaped plate to the other end;

[0007] A guiding block is fixedly arranged on the side of the top of the rectangular base away from the U-shaped plate. On both sides of the guiding block on the top of the rectangular base, limiting plates are symmetrically fixedly arranged. The glass plate is slidably embedded between the guiding block and the limiting plates;

[0008] A clamping member for clamping and fixing the glass frame. A T-shaped channel is opened at the end of the guiding block. The clamping member includes a T-shaped slider slidably arranged inside the T-shaped channel. A spring is connected between the inner wall of the T-shaped channel and the T-shaped slider. The glass frame is placed between the T-shaped slider and the inner side wall of the U-shaped plate;

[0009] A pressing mechanism for fixing the glass plate on both sides of the glass frame. The pressing mechanism is arranged on both sides of the U-shaped plate. The pressing mechanism includes a hydraulic cylinder installed on the side of the U-shaped plate. The piston end of the hydraulic cylinder penetrates through the U-shaped plate and is connected with a clamping plate. The clamping plate is slidably connected with the rectangular base.

[0010] Furthermore, the slope range of the rectangular base is 5° - 10°.

[0011] Furthermore, an installation groove is formed between the top surface of the rectangular base where the T-shaped slider and the C-shaped plate are located, and rollers are rotatably connected at equal intervals between the groove walls of the installation groove.

[0012] Furthermore, the limiting plate is in a broken line shape, and a rounded corner is formed at one end thereof close to the guiding block.

[0013] Furthermore, the limiting plate is an elastic plastic plate.

[0014] Furthermore, V-shaped grooves are formed at the end of the T-shaped slider and at the position on the inner side wall of the C-shaped plate opposite to the T-shaped slider.

[0015] Furthermore, buffer pads are evenly distributed on the side of the clamping plate away from the hydraulic cylinder, and the buffer pads are elastic rubber pads.

[0016] The beneficial effects of the present utility model are as follows:

[0017] 1. Through the coordinated work of components such as the rectangular base, guiding block, limiting plate, clamping member, and pressing mechanism, the present utility model realizes the precise bonding of two glass plates on both sides of the glass frame efficiently at one time, reduces the time required for traditional manual lamination, speeds up the production process, improves the efficiency of the overall production line, and at the same time, the mechanical positioning and fixing method reduces human error and ensures the stability and uniformity of each product. Description of the Drawings

[0018] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0019] Figure 2 is another three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 3 is a top view schematic diagram of the present utility model.

[0021] Reference numerals: 1, rectangular base; 101, installation groove; 102, roller; 2, C-shaped plate; 3, guiding block; 301, T-shaped channel; 4, limiting plate; 5, clamping member; 501, T-shaped slider; 502, spring; 6, pressing mechanism; 601, hydraulic cylinder; 602, clamping plate; 603, buffer pad. Detailed Embodiments

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

[0023] The present application provides a laminated sheet equipment for producing insulating glass, mainly used to solve the problems in the prior art that the step-by-step operation not only reduces the production efficiency but also increases the production cost, because each bonding requires waiting for the adhesive to cure, which takes a lot of time and space and affects the continuity of production and the improvement of production capacity, and provides the following technical solutions. The following will be combined with Figure 1-Figure 3 for a detailed description:

[0024] A laminated sheet equipment for producing insulating glass includes:

[0025] A rectangular base 1, on one side of which is fixedly provided with a C-shaped plate 2, and the thickness of the rectangular base 1 gradually increases from the end close to the C-shaped plate 2 to the other end;

[0026] A guiding block 3 is fixedly arranged on the side of the top of the rectangular base 1 away from the C-shaped plate 2. On both sides of the guiding block 3 on the top of the rectangular base 1, limiting plates 4 are symmetrically fixedly arranged. The glass plate is slidably embedded between the guiding block 3 and the limiting plates 4;

[0027] A clamping member 5 is used to clamp and fix the glass frame. A T-shaped channel 301 is opened at the end of the guiding block 3. The clamping member 5 includes a T-shaped slider 501 slidably arranged inside the T-shaped channel 301. A spring 502 is connected between the inner wall of the T-shaped channel 301 and the T-shaped slider 501. The glass frame is placed between the T-shaped slider 501 and the inner side wall of the C-shaped plate 2;

[0028] A pressing mechanism 6 is used to fix the glass plate on both sides of the glass frame. The pressing mechanism 6 is arranged on both sides of the C-shaped plate 2. The pressing mechanism 6 includes a hydraulic cylinder 601 installed on the side of the C-shaped plate 2. The piston end of the hydraulic cylinder 601 penetrates through the C-shaped plate 2 and is connected with a clamping plate 602. The clamping plate 602 is slidably connected with the rectangular base 1.

[0029] The first step is to fix the glass frame:

[0030] The operator first places the glass frame between the T-shaped slider 501 and the inner side wall of the C-shaped plate 2 to ensure the correct position of the frame. Then, the glass frame is fixed by the clamping member 5. The design of the clamping member 5 allows the T-shaped slider 501 to slide in the T-shaped channel 301, and the spring 502 is used to achieve stable clamping;

[0031] Finally, in the state where the glass frame is fixed, the operator sprays a composite adhesive on both sides of the frame to prepare for bonding the glass plate later;

[0032] The second step is to position the glass plate:

[0033] The operator first carefully places the two glass plates between the guiding block 3 and the limiting plate 4, ensuring that the edges of the glass plates are aligned with the frame. By utilizing the slope of the rectangular base 1 and the guiding of the guiding block 3 and the limiting plate 4, the glass plates slowly slide down under their own gravity until they抵触 with the C-shaped plate 2, achieving precise positioning.

[0034] The third step is to bond the glass plates:

[0035] The operator activates the hydraulic cylinder 601 to activate the pressing mechanism 6. The piston rod of the hydraulic cylinder 601 pushes the clamping plate 602 towards the glass frame. The clamping plate 602 pushes the glass plate to make it approach the glass frame, and finally the glass plate contacts and firmly bonds with the composite adhesive on both sides of the frame.

[0036] As Figure 1 shown, in some embodiments, the slope range of the rectangular base 1 is 5° - 10°. More specifically, the slope is designed such that the glass plates can slide down along the base under the action of gravity, which can save additional mechanical pushing force and reduce the complexity of the equipment. By restricting the slope between 5° and 10°, the sliding speed of the glass plates can be controlled to prevent impacts between the glass plates or damage to the equipment due to excessive speed.

[0037] As Figure 2 shown, in some embodiments, an installation groove 101 is provided between the top surface of the rectangular base 1 where the T-shaped slider 501 and the C-shaped plate 2 are located. A roller 102 is rotatably connected at equal intervals between the groove walls of the installation groove 101. More specifically, by arranging the roller 102 in the installation groove 101, the glass plates contact the roller 102 during the sliding process, reducing the direct friction with the hard material surface, thereby reducing wear and potential scratches on the glass.

[0038] As Figure 1 shown, in some embodiments, the limiting plate 4 is in a folded line shape, and a rounded corner is constructed at its end close to the guiding block 3. More specifically, the folded line-shaped limiting plate 4 can better adapt to glass plates of different thicknesses. Especially at the position close to the guiding block 3, the rounded corner design helps to smoothly introduce thinner glass or glass with slightly irregular edges. At the same time, the rounded corner transition reduces the possible collisions or scratches when the glass plates contact the limiting plate 4 during the sliding process, thereby protecting the edges of the glass from damage.

[0039] As Figure 2 shown, in some embodiments, the limiting plate 4 is an elastic plastic plate. More specifically, the elastic plastic plate can adapt to glass plates of different sizes and thicknesses. Its own elasticity can deform when受到撞击, reducing the risk of damage caused by rigid contact.

[0040] As Figure 3As shown, in some embodiments, the end of the T-shaped slider 501 and the position of the inner wall of the shaped plate 2 relative to the T-shaped slider 501 are constructed with a V-shaped groove. More specifically, the V-shaped groove can provide a stable support point for the glass frame to prevent displacement or tilting during the clamping process. At the same time, the design of the V-shaped groove simplifies the positioning process of the glass frame. The operator only needs to embed the two ends of the frame into the corresponding V-grooves to achieve quick alignment. In addition, the V-shaped groove can adapt to glass frames of different widths, providing greater flexibility for the production process.

[0041] like Figure 2 As shown, in some embodiments, a buffer pad 603 is evenly distributed on one side of the clamp 602 away from the hydraulic cylinder 601. The buffer pad 603 is an elastic rubber pad. More specifically, the elastic rubber pad can provide a good buffering effect. When the clamp 602 applies pressure to the glass frame, the buffer pad 603 can absorb part of the force to avoid a hard impact on the glass. The evenly distributed buffer pad 603 ensures that the pressure is evenly applied to the glass plate during the clamping process to prevent glass breakage due to concentrated pressure.

[0042] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A hollow glass production lamination device, characterized in that: Comprising: A rectangular base (1) with a U-shaped plate (2) fixedly arranged on one side thereof, and the thickness of the rectangular base (1) gradually increases from one end close to the U-shaped plate (2) to the other end; A guiding block (3) fixedly arranged on the side of the top of the rectangular base (1) away from the U-shaped plate (2), and limiting plates (4) are symmetrically and fixedly arranged on both sides of the guiding block (3) on the top of the rectangular base (1), and a glass plate is slidably embedded between the guiding block (3) and the limiting plates (4); A clamping member (5) for clamping and fixing a glass frame. A T-shaped channel (301) is formed at the end of the guiding block (3). The clamping member (5) includes a T-shaped slider (501) slidably arranged inside the T-shaped channel (301), and a spring (502) is connected between the inner wall of the T-shaped channel (301) and the T-shaped slider (501). The glass frame is placed between the T-shaped slider (501) and the inner side wall of the U-shaped plate (2); A pressing mechanism (6) for fixing the glass plate on both sides of the glass frame. The pressing mechanism (6) is arranged on both sides of the U-shaped plate (2). The pressing mechanism (6) includes a hydraulic cylinder (601) installed on the side surface of the U-shaped plate (2), and the piston end of the hydraulic cylinder (601) penetrates through the U-shaped plate (2) and is connected with a clamping plate (602), and the clamping plate (602) is slidably connected with the rectangular base (1).

2. The insulating glass production lamination equipment according to claim 1, characterized in that: The slope range of the rectangular base (1) is 5° - 10°.

3. The insulating glass production lamination equipment according to claim 1, characterized in that: An installation groove (101) is formed between the T-shaped slider (501) and the U-shaped plate (2) on the top surface of the rectangular base (1), and rollers (102) are rotatably connected at equal intervals between the groove walls of the installation groove (101).

4. The insulating glass production lamination equipment according to claim 1, characterized in that: The limiting plate (4) is in a broken line shape, and a rounded corner is formed at one end thereof close to the guiding block (3).

5. The insulating glass production lamination equipment according to claim 1, characterized in that: The limiting plate (4) is an elastic plastic plate.

6. The insulating glass production lamination equipment according to claim 1, characterized in that: V-shaped grooves are formed at the end of the T-shaped slider (501) and at the position of the inner side wall of the U-shaped plate (2) opposite to the T-shaped slider (501).

7. The insulating glass production lamination equipment according to claim 1, characterized in that: Buffer pads (603) are evenly distributed on the side of the clamping plate (602) away from the hydraulic cylinder (601), and the buffer pads (603) are elastic rubber pads.

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