Rapid leveling and self-moving device for dust removal negative pressure air duct

By designing a fast leveling and self-moving device for dust removal negative pressure air cylinders, and using components such as multi-stage slide rails and ratchet line tightening devices, the problem of uneven hanging of existing air cylinders is solved, and the rapid leveling and self-moving of air cylinders is achieved, which improves ventilation safety and working efficiency, and reduces resource waste.

CN222542508UActive Publication Date: 2025-02-28GANSU JINGMEI ENERGY CO LTD HONGHUI NO 1 COAL MINE BRANCH
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Patent Information

Application Number
CN202421507088.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-02-28
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing dust removal negative pressure air cylinders are suspended by sliding rails, which leads to uneven suspension and affects the air suction efficiency.

Method used

A dust removal negative pressure air cylinder is designed to quickly level and self-moving device, which adopts multi-stage slide rails, air cylinders, ratchet wire tightening devices and flower basket screws. The wire rope is tightened through the ratchet wire tightening device to achieve rapid leveling and self-moving of the air cylinder.

Benefits of technology

The extension speed and quality of the air duct are improved, the problem of uneven hanging is solved, local ventilation safety is ensured, and the recycling of accessories is realized, reducing the waste of manpower and materials.

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Abstract

The utility model belongs to the technical field of tunneling dust removal, and particularly relates to a dust removal negative pressure air duct rapid leveling self-moving device which comprises a plurality of sections of sliding rails, an air duct and a ratchet wheel tightener, the top of each sliding rail is connected with a plurality of turnbuckles, a plurality of pulleys are connected in each sliding rail in a sliding mode, and the sliding rails are connected with the air duct through connecting rods. And a steel wire rope is rotationally wound on the ratchet tightener. The ratchet wheel tightener not only can tighten and straighten a hanging steel wire rope, but also is simple, convenient and labor-saving to operate, and further reduces the labor intensity of operators and improves the working efficiency on the premise of improving the pulling quality and firm fixation of a large wire; the device is simple in construction principle, the extension connection speed and quality of the air duct are greatly improved, rapid leveling and self-moving of the dust removal negative pressure air duct are achieved, and local ventilation safety is effectively guaranteed; the device effectively solves the problem of slow extension and connection of the air duct, avoids the influence of extension and connection of the air duct on tunneling operation, guarantees normal ventilation of a working face, and obtains certain safety benefits.
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Description

Technical Field

[0001] The utility model relates to the technical field of excavation dust removal, in particular to a dust removal negative pressure wind tube rapid leveling self-moving device. Background Art

[0002] At present, tunnel boring machines are widely used in underground mines, which is a concrete manifestation of the mechanized mining of mines. However, the use of tunnel boring machines for tunneling will generate a lot of dust, so a dust removal system is used to solve the dust problem. The most commonly used dust removal methods are dry dust removal and wet dust removal. In view of the particularity of the mirabilite mine, wet dust removal produces a large amount of wastewater, which will affect the normal production of the mine, so dry dust removal is preferred for tunneling dust removal.

[0003] The dry dust removal system consists of a dust removal fan, a dust collector, and a negative pressure air duct (hereinafter referred to as the air duct). Usually, one end of the dust removal air duct is connected to the dust collector, and the other end is placed on the front face of the tunnel boring machine and fixed.

[0004] However, the existing dust removal negative pressure air ducts are generally suspended by slide rails. Due to the influence of the tunnel geological conditions and construction technology, the tunnel roof has ups and downs. Since the chain length is fixed, the slide rail changes with the roof, resulting in uneven suspension and increased suction resistance. Utility Model Content

[0005] The purpose of the utility model is to solve the problem that the dust removal negative pressure air duct proposed in the above background technology is generally suspended by a slide rail, which causes the slide rail to change with the change of the top plate and the existence of uneven hanging, and a dust removal negative pressure air duct quick leveling self-moving device is proposed.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A dust removal negative pressure wind cylinder rapid leveling and self-moving device comprises a multi-section slide rail, a wind cylinder and a ratchet tensioner, wherein the top of the slide rail is connected to a plurality of turnbuckles, a plurality of pulleys are slidably connected inside the slide rail, the slide rail and the wind cylinder are connected by a connecting rod, a steel wire rope is rotatably wound around the ratchet tensioner, and the steel wire rope is connected to the middle part of the connecting rod.

[0008] Preferably, a hook corresponding to the turnbuckle is fixedly welded to the top of the slide rail.

[0009] Preferably, the multiple sections of the slide rails are connected by spring buckles, and the slide rails are provided with fixing holes corresponding to the spring buckles.

[0010] Preferably, the steel wire rope is fixedly connected to the connecting rod via a U-shaped buckle.

[0011] Preferably, a plurality of fastening holes are provided at both ends of the slide rail.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The ratchet tensioner in the utility model can not only tighten and straighten the hanging wire rope, but also is easy to operate and labor-saving. On the premise of improving the quality of large wire pulling and firm fixation, it further reduces the labor intensity of operators and improves work efficiency; the device has a simple structural principle, greatly improves the extension speed and quality of the wind tube, realizes the rapid leveling and self-movement of the dust removal negative pressure wind tube, and effectively ensures the safety of local ventilation;

[0014] 2. The device in the utility model effectively solves the problem of slow extension of the wind duct, avoids the influence of the extension of the wind duct on the excavation operation, ensures the normal ventilation of the working face, and achieves certain safety benefits; accessories such as ratchet tensioners and basket screws are recycled, which greatly reduces the waste of manpower and materials and achieves certain economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a dust removal negative pressure air duct rapid leveling and self-moving device proposed by the utility model;

[0016] Figure 2 This is a schematic diagram of the leveling and straightening of the turnbuckle screws proposed in the utility model;

[0017] Figure 3 This is a schematic diagram of the self-movement of the slide rail pulley proposed in the utility model;

[0018] Figure 4 This is a schematic diagram of the pulling and fixing of the ratchet tensioner proposed by the utility model.

[0019] In the figure: 1 slide rail, 2 air cylinder, 3 ratchet tensioner, 4 turnbuckle, 5 pulley, 6 connecting rod, 7 wire rope, 8 hook, 9 spring buckle, 10 fixing hole, 11 U-shaped buckle. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-4 A dust removal negative pressure wind tube rapid leveling self-moving device comprises a multi-section slide rail 1, a wind tube 2 and a ratchet tensioner 3, wherein both ends of the slide rail 1 are provided with a plurality of fastening holes for conveniently fixing the slide rail 1;

[0022] In this embodiment, the multiple sections of the slide rails 1 are connected by spring buckles 9, and the slide rails 1 are provided with fixing holes 10 corresponding to the spring buckles 9, so as to facilitate the fixing of the spring buckles 9;

[0023] In this embodiment, a plurality of turnbuckles 4 are connected to the top of the slide rail 1 for adjusting the height of the slide rail 1. A hook 8 corresponding to the turnbuckles 4 is fixedly welded to the top of the slide rail 1. A plurality of pulleys 5 are slidably connected inside the slide rail 1 for supporting a connecting rod 6.

[0024] In this embodiment, the slide rail 1 and the wind tube 2 are connected by a connecting rod 6. A steel wire rope 7 is rotatably wound around the ratchet tensioner 3 to drive the connecting rod 6 to slide. The steel wire rope 7 is connected to the middle part of the connecting rod 6, and the steel wire rope 7 and the connecting rod 6 are fixedly connected by a U-shaped buckle 11.

[0025] In this embodiment, the ratchet tensioner 3 can not only tighten and straighten the hanging wire rope, but also is easy to operate and saves labor. On the premise of improving the quality of the main line pulling and firm fixation, it further reduces the labor intensity of the operators and improves the work efficiency. The device has a simple structural principle, which greatly improves the extension speed and quality of the air duct 2, realizes the rapid leveling and self-movement of the dust removal negative pressure air duct, and effectively ensures the safety of local ventilation.

[0026] In this embodiment, the device effectively solves the problem of slow extension of the wind duct 2, avoids the impact of the extension of the wind duct on the excavation operation, ensures normal ventilation of the working face, and achieves certain safety benefits; accessories such as the ratchet tensioner 3 and the basket screw 4 are all recycled, which greatly reduces the waste of manpower and materials and achieves certain economic benefits.

[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A dust removal negative pressure wind tube rapid leveling self-moving device, comprising a multi-section slide rail (1), a wind tube (2) and a ratchet tensioner (3), characterized in that: The top of the slide rail (1) is connected to a plurality of turnbuckles (4), a plurality of pulleys (5) are slidably connected inside the slide rail (1), the slide rail (1) is connected to the wind tube (2) via a connecting rod (6), a steel wire rope (7) is rotatably wound around the ratchet tensioner (3), and the steel wire rope (7) is connected to the middle of the connecting rod (6).

2. The dust removal negative pressure air cylinder rapid leveling and self-moving device according to claim 1 is characterized in that: A hook (8) corresponding to the turnbuckle screw (4) is fixedly welded to the top of the slide rail (1).

3. The dust removal negative pressure air cylinder rapid leveling and self-moving device according to claim 1 is characterized in that: The plurality of sections of the slide rail (1) are connected by spring buckles (9), and the slide rail (1) is provided with fixing holes (10) corresponding to the spring buckles (9).

4. The dust removal negative pressure air cylinder rapid leveling and self-moving device according to claim 1 is characterized in that: The steel wire rope (7) and the connecting rod (6) are fixedly connected via a U-shaped buckle (11).

5. The dust removal negative pressure air cylinder rapid leveling and self-moving device according to claim 1 is characterized in that: Both ends of the slide rail (1) are provided with a plurality of fastening holes.