Efficient energy-saving hydraulic station

Abstract

The utility model relates to an efficient energy-saving hydraulic station in the technical field of hydraulic stations, a filter plate II is fixedly mounted at the bottom end of a filter plate I, and a dirt storage cavity for storing oil dirt is arranged at one end, far away from the filter plate I, of the filter plate II; the cleaning device comprises a cleaning plate which is arranged at the top end of the filter plate and is used for cleaning greasy dirt, and a driving assembly which is used for driving the cleaning plate to move back and forth in a reciprocating manner is arranged in the purification box. In the working process of the hydraulic oil tank, used hydraulic oil flows back into the purification box through the oil outlet pipe, the hydraulic oil flows into the first filter plate, impurities and oil dirt in the hydraulic oil can be filtered, and the purified hydraulic oil is stored at the bottom in the purification box; then the motor drives the bidirectional threaded rod to rotate, so that the cleaning plate discharges impurities and oil dirt on the filter plate I into the dirt storage cavity along the bidirectional threaded rod, and then the impurities and the oil dirt are discharged through the blow-off pipe, so that the cleanliness in the purification box is improved, and the purification effect of the hydraulic oil is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic stations, in particular to a high-efficiency energy-saving hydraulic station. Background Art

[0002] The hydraulic station is a hydraulic source device or a hydraulic device including a control valve, which is composed of a hydraulic pump, a driving motor, an oil tank, a directional valve, a throttle valve, a relief valve, etc. The oil is supplied according to the flow direction, pressure and flow required by the driving device. It is suitable for various machines where the driving device is separated from the hydraulic station. The hydraulic station is connected to the driving device with an oil pipe, and the hydraulic system can achieve various prescribed actions. However, when the hydraulic station flows back, the oil pollution is large and there are many impurities, which will affect the use of the hydraulic station. For example, as shown in the arm servo hydraulic station with Chinese patent application number CN202122940452.6, the pump body extracts the hydraulic oil inside the oil tank and transports it to the valve group through a pipeline. The valve group is connected to the hydraulic rod at the arm to provide power for the hydraulic rod at the arm. The oil pressure at the pump body outlet can be detected in real time through the set pressure sensor, so that the operating parameters of the pump body can be adjusted in time according to the oil pressure to make the hydraulic rod at the arm operate normally.

[0003] However, due to the lack of purification of the hydraulic oil returning from the hydraulic station, a large amount of oil and impurities will accumulate at the bottom of the hydraulic station, which will increase the amount of hydraulic oil supplied by the hydraulic station when the hydraulic station pumps oil again, thus causing a waste of hydraulic oil. Utility Model Content

[0004] In order to solve the problem that the hydraulic oil returned from the hydraulic station is not purified in the above background technology, a large amount of oil and impurities will accumulate at the bottom of the hydraulic station, which will increase the amount of hydraulic oil supplied by the hydraulic station when the hydraulic station pumps oil again, resulting in a waste of hydraulic oil, the utility model provides the following technical solutions:

[0005] A high-efficiency and energy-saving hydraulic station comprises a base, a hydraulic oil tank for storing hydraulic oil is fixedly installed on the top of the base, a hydraulic pump for pumping out the hydraulic oil in the hydraulic oil tank is arranged on the top of the hydraulic oil tank, a purification box for purifying the hydraulic oil returning to the hydraulic oil tank is arranged on the left side of the hydraulic oil tank, and a cleaning device for cleaning the oil stains in the purification box is arranged in the purification box.

[0006] The purification box is provided with a filter plate 1 for filtering the hydraulic oil entering the purification box.

[0007] The cleaning device comprises a cleaning plate arranged on a top end of the filter plate for cleaning oil stains, and a driving assembly for driving the cleaning plate to move back and forth is arranged in the purification box.

[0008] Furthermore, a filter plate 2 is fixedly installed at the bottom end of the filter plate 1, and there are two filter plates 2, which are symmetrically distributed front and back at the bottom end of the filter plate 1. A dirt storage cavity for storing oil is provided at one end of the filter plate 2 away from the filter plate 1.

[0009] Furthermore, the driving assembly includes a bidirectional threaded rod arranged in the purification box for driving the cleaning plate to reciprocate back and forth, a motor for driving the bidirectional threaded rod to rotate is fixedly installed at the front end of the bidirectional threaded rod, and a guide rod for guiding the cleaning plate is arranged on the right side of the bidirectional threaded rod, and the guide rod passes through the plate body of the cleaning plate.

[0010] Furthermore, an oil filling pipe for adding lubricating oil into the hydraulic oil tank is arranged at the top end of the hydraulic oil tank, and an oil drain pipe for pumping out the hydraulic oil in the hydraulic oil tank is arranged at the front side of the hydraulic oil tank, and there are several oil drain pipes.

[0011] Furthermore, the left end of the hydraulic oil tank is provided with an oil inlet pipe for communicating with the purification box, and the left end of the purification box is provided with an oil outlet pipe for discharging the hydraulic oil refluxed in the hydraulic system into the purification box.

[0012] Furthermore, a sewage pipe for discharging oil and dirt in the purification box is arranged at the left end of the purification box, and a solenoid valve group for connecting to a hydraulic pump is arranged at the top of the base.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] By setting up a purification box and a cleaning device, during the operation of the hydraulic oil tank, the used hydraulic oil will flow back into the purification box from the oil outlet pipe, and the hydraulic oil will flow into the filter plate 1 to filter the impurities and oil stains in the hydraulic oil, and the purified hydraulic oil will be stored at the bottom of the purification box; then the motor will drive the two-way threaded rod to rotate, so that the cleaning plate will discharge the impurities and oil stains on the filter plate 1 into the dirt storage cavity along the two-way threaded rod, and then discharge them through the drain pipe, thereby improving the cleanliness of the purification box and ensuring the cleanliness of the hydraulic oil purification. The purified hydraulic oil will then be discharged into the hydraulic oil tank through the oil inlet pipe to achieve high efficiency and energy saving of the hydraulic oil tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a cross-sectional view of the purification box of the utility model;

[0017] Figure 3 This is a top view of the purification box of the utility model;

[0018] Figure 4It is a schematic diagram of the structure of the cleaning device of the utility model.

[0019] In the accompanying drawings, the names of the components represented by the reference numerals are listed as follows:

[0020] 100-base;

[0021] 200-Hydraulic oil tank;

[0022] 300-Hydraulic pump;

[0023] 400-purification box, 401-filter plate 1, 402-filter plate 2, 403-dirt storage chamber;

[0024] 500-cleaning device, 510-driving assembly, 511-motor, 512-bidirectional threaded rod, 513-guide rod, 520-cleaning plate;

[0025] 001-oil filling pipe, 002-solenoid valve group, 003-oil drain pipe, 004-oil inlet pipe, 005-oil outlet pipe, 006-drain pipe. DETAILED DESCRIPTION

[0026] The preferred specific implementation methods for implementing the present utility model are described in detail below, and a clear and complete description is made in conjunction with the accompanying drawings.

[0027] See also Figure 1-Figure 4 The utility model provides a high-efficiency and energy-saving hydraulic station.

[0028] It includes a base 100, a hydraulic oil tank 200 for storing hydraulic oil is fixedly installed on the top of the base 100, a hydraulic pump 300 for pumping out the hydraulic oil in the hydraulic oil tank 200 is arranged on the top of the hydraulic oil tank 200, a purification box 400 for purifying the hydraulic oil returning to the hydraulic oil tank 200 is arranged on the left side of the hydraulic oil tank 200, and a cleaning device 500 for cleaning oil stains in the purification box 400 is arranged in the purification box 400.

[0029] The top of the hydraulic oil tank 200 is provided with an oil filling pipe 001 for adding lubricating oil into the hydraulic oil tank 200, and the front side of the hydraulic oil tank 200 is provided with a liquid level gauge for observing the liquid level of the hydraulic oil in the hydraulic oil tank 200; the hydraulic oil in the hydraulic oil tank 200 is judged by observing the liquid level of the liquid level gauge, and when the hydraulic oil in the hydraulic oil tank 200 is too low, the hydraulic oil can be added to the hydraulic oil tank 200 through the oil filling pipe 001; the front side of the hydraulic oil tank 200 is provided with an oil drain pipe 003 for pumping out the hydraulic oil in the hydraulic oil tank 200, and there are several oil drain pipes 003, and the several oil drain pipes 003 are distributed in a linear array at the front end of the hydraulic oil tank 200, and the several oil drain pipes 003 are connected to the oil pipes in the hydraulic system, so that the hydraulic oil in the hydraulic oil tank 200 can be pumped out to the oil pipes in the hydraulic system through the several oil drain pipes 003 by the hydraulic pump 300.

[0030] The left end of the hydraulic oil tank 200 is provided with an oil inlet pipe 004 for communicating with the purification box 400, so that the hydraulic oil in the hydraulic system can be transported to the hydraulic oil tank 200 along the oil inlet pipe 004 through the purification box 400; the left end of the purification box 400 is provided with an oil outlet pipe 005 for discharging the hydraulic oil refluxed from the hydraulic system into the purification box 400, and the oil outlet pipe 005 is connected to the delivery pipe in the hydraulic system; so that the hydraulic oil in the hydraulic system can flow back to the purification box 400 through the oil outlet pipe 005 for filtration and purification, and then be re-delivered to the hydraulic oil tank 200 through the oil inlet pipe 004; thereby, the hydraulic oil tank 200 can be highly efficient, energy-saving and environmentally friendly.

[0031] A drain pipe 006 is provided at the left end of the purification box 400 for discharging the oil in the purification box 400, and the drain pipe 006 is used to discharge the sludge, thereby improving the degree of purification of the dirty oil and meeting the use requirements; a solenoid valve group 002 is provided at the top of the base 100 for connecting to the hydraulic pump 300.

[0032] A filter plate 401 for filtering the hydraulic oil introduced into the purification box 400 is provided in the purification box 400; a filter plate 402 is fixedly installed at the bottom end of the filter plate 401, and there are two filter plates 402, which are symmetrically distributed front and back at the bottom end of the filter plate 401, and a dirt storage cavity 403 for storing oil is provided at one end of the filter plate 402 away from the filter plate 401; and a sewage pipe 006 is connected to the dirt storage cavity 403, so that the oil in the dirt storage cavity 403 can be discharged by using the sewage pipe 006, thereby realizing the recycling of waste oil, avoiding waste, and saving energy and protecting the environment.

[0033] The cleaning device 500 includes a cleaning plate 520 disposed on the top of the filter plate 401 for cleaning oil stains, and a driving assembly 510 for driving the cleaning plate 520 to move back and forth is disposed in the purification box 400.

[0034] The driving assembly 510 includes a bidirectional threaded rod 512 arranged in the purification box 400 for driving the cleaning plate 520 to reciprocate back and forth, and the front and rear ends of the bidirectional threaded rod 512 are connected to the box body of the purification box 400 through bearings to facilitate the rotation of the bidirectional threaded rod 512; the front end of the bidirectional threaded rod 512 is fixedly installed with a motor 511 for driving the bidirectional threaded rod 512 to rotate, and the shaft end of the output shaft of the motor 511 is connected to the rod body of the bidirectional threaded rod 512 through a coupling, so that under the drive of the motor 511, the bidirectional threaded rod 512 can be driven to rotate, that is, the cleaning plate 520 can be reciprocated back and forth along the rod body of the bidirectional threaded rod 512, and the oil stains on the filter plate 401 can be scraped off into the dirt storage chamber 403.

[0035] A guide rod 513 for guiding the cleaning plate 520 is arranged on the right side of the two-way threaded rod 512, and the guide rod 513 penetrates the plate body of the cleaning plate 520, so that when the two-way threaded rod 512 rotates, the cleaning plate 520 can always keep reciprocating motion along the rod body of the two-way threaded rod 512 under the guidance of the guide rod 513; during the operation of the hydraulic oil tank 200, the used hydraulic oil is returned to the purification box 400 from the oil outlet pipe 005, and the hydraulic oil flows into the filter plate 401, which can remove impurities and oil stains in the hydraulic oil. The hydraulic oil is filtered and the purified oil is stored at the bottom of the purification box 400; then the motor 511 drives the bidirectional threaded rod 512 to rotate, so that the cleaning plate 520 discharges the impurities and oil on the filter plate 401 into the dirt storage chamber 403 along the bidirectional threaded rod 512, and then discharges them through the drain pipe 006, thereby improving the cleanliness of the purification box 400 and ensuring the cleanliness of the hydraulic oil purification. The purified hydraulic oil is then discharged into the hydraulic oil tank 200 through the oil inlet pipe 004 to realize the high efficiency and energy saving of the hydraulic oil tank 200.

[0036] Based on the above content and the accompanying drawings, those skilled in the art can understand and implement the utility model. In addition, any non-creative modifications made to the utility model by those skilled in the art without making creative work still fall within the scope of protection of the utility model.

Claims

1. A high-efficiency and energy-saving hydraulic station, comprising a base (100), characterized in that: A hydraulic oil tank (200) for storing hydraulic oil is fixedly mounted on the top of the base (100); a hydraulic pump (300) for pumping out the hydraulic oil in the hydraulic oil tank (200) is arranged at the top of the hydraulic oil tank (200); a purification box (400) for purifying the hydraulic oil flowing back into the hydraulic oil tank (200) is arranged on the left side of the hydraulic oil tank (200); a cleaning device (500) for cleaning the oil stains in the purification box (400) is arranged in the purification box (400); The purification box (400) is provided with a filter plate 1 (401) for filtering the hydraulic oil introduced into the purification box (400); The cleaning device (500) comprises a cleaning plate (520) arranged at the top of the filter plate (401) for cleaning oil stains, and a driving component (510) for driving the cleaning plate (520) to move back and forth is arranged in the purification box (400).

2. The high-efficiency energy-saving hydraulic station according to claim 1 is characterized in that: A filter plate 2 (402) is fixedly mounted on the bottom end of the filter plate 1 (401), and there are two filter plates 2 (402). The two filter plates 2 (402) are symmetrically distributed front and back at the bottom end of the filter plate 1 (401), and a dirt storage cavity (403) for storing oil dirt is provided at one end of the filter plate 2 (402) away from the filter plate 1 (401).

3. The high-efficiency energy-saving hydraulic station according to claim 2 is characterized in that: The driving assembly (510) includes a bidirectional threaded rod (512) arranged in the purification box (400) for driving the cleaning plate (520) to reciprocate back and forth, a motor (511) for driving the bidirectional threaded rod (512) to rotate is fixedly installed at the front end of the bidirectional threaded rod (512), and a guide rod (513) for guiding the cleaning plate (520) is arranged on the right side of the bidirectional threaded rod (512), and the guide rod (513) passes through the plate body of the cleaning plate (520).

4. The high-efficiency energy-saving hydraulic station according to claim 1 is characterized in that: The top end of the hydraulic oil tank (200) is provided with an oil filling pipe (001) for adding lubricating oil into the hydraulic oil tank (200), and the front side of the hydraulic oil tank (200) is provided with an oil drain pipe (003) for pumping out the hydraulic oil in the hydraulic oil tank (200), and there are a plurality of oil drain pipes (003).

5. The high-efficiency energy-saving hydraulic station according to claim 4 is characterized in that: The left end of the hydraulic oil tank (200) is provided with an oil inlet pipe (004) for communicating with the purification box (400), and the left end of the purification box (400) is provided with an oil outlet pipe (005) for discharging hydraulic oil refluxed from the hydraulic system into the purification box (400).

6. The high-efficiency energy-saving hydraulic station according to claim 5, characterized in that: The left end of the purification box (400) is provided with a sewage pipe (006) for discharging oil dirt in the purification box (400), and the top end of the base (100) is provided with a solenoid valve group (002) for connecting to the hydraulic pump (300).

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