Pressing plate pressure transmitter in homogenizer industry

By designing a pressure plate pressure transmitter for a homogenizer, the problem of low precision of the pressure gauge and inability to remote monitoring in the prior art is solved, and high-precision pressure measurement and remote control functions are realized, ensuring efficient operation and safety of the equipment.

CN222544905UActive Publication Date: 2025-02-28SHANGHAI SHENSHI INTERNET OF THINGS TECH CO LTD
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Patent Information

Application Number
CN202421369031.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-02-28
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing homogenizer pressure gauge has low accuracy, cannot be remotely monitored and controlled, and cannot be zeroed when drifting at zero point.

Method used

A homogenizer industry pressure plate pressure transmitter is designed, using flat film elastomer and fixed rod, combined with laser welding technology, using martensitic stainless steel material and polyimide material full bridge sheet, integrated magnetic switch and aviation plug, and the use of paint bubble wire and fruit gel can achieve pressure measurement and remote control functions.

Benefits of technology

It improves the accuracy and service life of the pressure transmitter, realizes remote monitoring and control functions, and can perform pressure zeroing processing when zero point drifting, ensuring efficient operation and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pressure transmitters, and discloses a pressing plate pressure transmitter in the homogenizer industry, which comprises a flat film elastic body and a fixing rod, the left end of the fixing rod is fixedly connected with the flat film elastic body, a strain gauge is adhered to the flat film elastic body, and the right end of the fixing rod is fixedly connected with a protective shell. According to the utility model, when the zero drift of the pressure transmitter occurs, the magnet is used to approach the position of the magnetic switch, so that the pressure can be returned to zero, the installation and disassembly of the pressure transmitter can be facilitated through the arrangement of the opposite side structure and the movable pressing plate, and the cushioning effect can be achieved through the filling of the gel in the pressure transmitter. The problem of signal instability caused by large vibration of the homogenizer is avoided, the device can be used for remote observation and control and on-site zeroing treatment, and a double-layer sealing structure of a plane sealing gasket and a high-pressure O-shaped ring is adopted, so that more reliable sealing at high pressure, more convenient installation and small size are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressure transmitters, in particular to a pressure transmitter for a pressure plate in a homogenizer industry. Background Art

[0002] Homogenizer is a kind of equipment widely used in pharmaceutical, food and other industries. It is mainly used for mixing, grinding, crushing and other processes. It can efficiently handle materials and monitor the pressure inside the homogenizer to ensure its working efficiency and safety.

[0003] The existing technology generally uses a pointer pressure gauge to measure the homogenizer pressure. The homogenizer pressure gauge has an accuracy of 1.6, which is not high, and the pressure can only be observed on site. With the development of the industry, more and more applications require remote monitoring and control. If the zero point of the homogenizer pressure gauge changes, it cannot be reset to zero. Therefore, a homogenizer industry pressure plate pressure transmitter is proposed to solve the above problems. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a pressure transmitter for a pressure plate in the homogenizer industry in view of the deficiencies in the above-mentioned prior art.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a pressure transmitter for a pressure plate in the homogenizer industry, comprising: a flat film elastomer and a fixed rod, the left end of the fixed rod is fixedly connected with the flat film elastomer, and the fixed connection between the fixed rod and the flat film elastomer is laser welding, the flat film elastomer is made of martensitic stainless steel material, strong and durable, to meet the impact of various particles in the homogenizer, a strain gauge is bonded to the flat film elastomer, and the strain gauge material is a full bridge piece of polyimide material, to meet the environment in which the medium temperature rises due to friction in the homogenizer refining particles, the right end of the fixed rod is fixedly connected with a protective shell, and the fixed connection between the fixed rod and the protective shell is laser welding;

[0006] An integrated circuit is fixedly installed inside the protective shell, a magnetic switch is arranged on the integrated circuit, and an aviation plug is fixedly installed at the right end of the protective shell;

[0007] A paint bubble wire is fixedly connected to the strain gauge, and the other end of the paint bubble wire is fixedly connected to the integrated circuit. The paint bubble wire is welded to the strain gauge and the integrated circuit respectively at both ends, so as to avoid the paint bubble wire falling off from the integrated circuit and the strain gauge, resulting in failure of detection, thereby improving the service life of the pressure transmitter. The paint bubble wire is wrapped by the pectin filled inside the pressure transmitter, so that the paint bubble wire is fixed in the pressure transmitter, further avoiding the risk of the end of the paint bubble wire falling off from the integrated circuit and the strain gauge.

[0008] Preferably, the paint bubble wire runs through the interior of the fixing rod, and the integrated circuit is connected to the aviation plug through a silicone wire and outputs a 4-20mA signal.

[0009] Preferably, a movable pressing plate is sleeved on the fixing rod, and four mounting holes are formed on the movable pressing plate. The movable pressing plate and the mounting holes can be conveniently fixed with mounting screws.

[0010] Preferably, a flat sealing gasket is bonded to the fixing rod, and a counter-edge structure is provided on the outer wall of the fixing rod. The provision of the flat sealing gasket can improve the sealing of the transmitter. When the pressure transmitter needs to be disassembled, the screws of the movable pressure plate are loosened, and the pressure transmitter can be loosened through the counter-edge structure, thereby facilitating the disassembly of the pressure transmitter.

[0011] Preferably, an annular groove is formed on the outer wall of the left end of the fixing rod, and a high-pressure O-ring is sleeved inside the annular groove. The high-pressure O-ring and the flat sealing gasket cooperate with each other to achieve a double sealing effect.

[0012] Preferably, the flat film elastomer, the fixing rod and the protective shell are filled with fruit gel, and the fruit gel filled inside the pressure transmitter can play a shock absorbing role to prevent signal instability caused by vibration.

[0013] The utility model adopts the above technical solution, which can bring the following beneficial effects:

[0014] The pressure transmitter of the pressure plate of the homogenizer industry can return the pressure to zero by using a magnet close to the position of the magnetic switch when the pressure transmitter has zero drift. The installation and removal of the pressure transmitter can be facilitated by the setting of the opposite side structure and the movable pressure plate. The filling of fruit gel inside the pressure transmitter can achieve a shock-absorbing effect to avoid the problem of unstable signal caused by large vibration of the homogenizer. It can be used for remote observation and control and on-site zeroing processing. The double-layer sealing structure of flat sealing gasket and high-pressure O-ring is adopted to ensure more reliable sealing at high pressure and more convenient and compact installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model.

[0016] In the figure: 1. Flat film elastomer; 2. Strain gauge; 3. Flat sealing gasket; 4. Movable pressure plate; 5. Fixed rod; 6. Paint bubble line; 7. Integrated circuit; 8. Magnetic switch; 9. Aviation plug; 10. High-pressure O-ring; 11. Protective shell; 12. Fruit gel; 13. Opposite edge structure. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] See also Figure 1 The technical solution proposed by the utility model is: a pressure transmitter for a pressure plate in the homogenizer industry, comprising: a flat film elastomer 1 and a fixed rod 5, the left end of the fixed rod 5 is fixedly connected with the flat film elastomer 1, and the fixed connection between the fixed rod 5 and the flat film elastomer 1 is laser welding, and the flat film elastomer 1 is made of martensitic stainless steel material, which is strong and durable to meet the impact of various particles in the homogenizer, and a strain gauge 2 is bonded to the flat film elastomer 1, and the material of the strain gauge 2 is a full bridge piece of polyimide material to meet the environment in which the medium temperature rises due to friction in the homogenizer refining particles, and the right end of the fixed rod 5 is fixedly connected with a protective shell 11, and the fixed connection between the fixed rod 5 and the protective shell 11 is laser welding;

[0021] An integrated circuit 7 is fixedly installed inside the protective housing 11. The setting of the protective housing 11 can protect the integrated circuit 7. A magnetic switch 8 is provided on the integrated circuit 7. An aviation plug 9 is fixedly installed on the right end of the protective housing 11. When the pressure transmitter has a zero drift, the pressure can be reset to zero by using a magnet close to the position of the magnetic switch 8.

[0022] A paint bubble wire 6 is fixedly connected to the strain gauge 2, and the other end of the paint bubble wire 6 is fixedly connected to the integrated circuit 7 to form a pressure measurement body. The paint bubble wire 6 is welded to the strain gauge 2 and the integrated circuit 7 at both ends, respectively, to avoid the paint bubble wire 6 falling off from the integrated circuit 7 and the strain gauge 2, resulting in the inability to perform detection, thereby improving the service life of the pressure transmitter. The paint bubble wire 6 is wrapped by the pectin 12 filled inside the pressure transmitter, so that the paint bubble wire 6 is fixed in the pressure transmitter, further avoiding the risk of the end of the paint bubble wire 6 falling off from the integrated circuit 7 and the strain gauge 2.

[0023] The paint bubble wire 6 passes through the interior of the fixing rod 5, and the integrated circuit 7 is connected to the aviation plug 9 through a silicone wire and outputs a 4-20mA signal. The paint bubble wire 6 is routed from the interior of the fixing rod 5, so that the paint bubble wire 6 can be protected by the fixing rod 5 to avoid the problem of exposure of the paint bubble wire 6.

[0024] A movable pressure plate 4 is sleeved on the fixing rod 5, and four mounting holes are opened on the movable pressure plate 4. The movable pressure plate 4 and the mounting holes can be conveniently fixed with mounting screws. The movable pressure plate 4 can be replaced with different sizes to meet the flexibility of the site. With the traditional threaded structure, the user must drill holes according to the thread size.

[0025] A flat sealing gasket 3 is bonded to the fixing rod 5, and the flat sealing gasket 3 is annular. A counter-edge structure 13 is provided on the outer wall of the fixing rod 5. The setting of the flat sealing gasket 3 can improve the sealing performance of the transmitter. When the pressure transmitter needs to be disassembled, the screws of the movable pressure plate 4 are loosened, and the pressure transmitter can be loosened through the counter-edge structure 13, which facilitates the disassembly of the pressure transmitter.

[0026] An annular groove is provided on the outer wall of the left end of the fixing rod 5, and a high-pressure O-ring 10 is sleeved inside the annular groove. The high-pressure O-ring 10 and the flat sealing gasket 3 cooperate with each other to achieve a double sealing effect, thereby ensuring a more reliable seal under high pressure. By providing an annular groove on the fixing rod 5, the high-pressure O-ring 10 can be conveniently sleeved on the fixing rod 5, thereby limiting the high-pressure O-ring 10 and avoiding the problem of left and right translation of the high-pressure O-ring 10, thereby achieving better sealing.

[0027] The flat film elastomer 1, the fixing rod 5 and the protective shell 11 are filled with fruit gel 12. Since the homogenizer vibrates greatly, the fruit gel 12 filled inside the pressure transmitter can play a shock-absorbing role to prevent signal instability caused by vibration. In addition to protecting the integrated circuit 7, the protective shell 11 also protects the connecting wires between the integrated circuit 7 and the aviation plug 9.

[0028] When the pressure transmitter has zero drift, the pressure can be reset to zero by using a magnet close to the position of the magnetic switch 8. The arrangement of the side structure 13 and the movable pressure plate 4 facilitates the installation and removal of the pressure transmitter. Filling the interior of the pressure transmitter with fruit gel 12 can achieve a shock-absorbing effect, thereby avoiding the problem of unstable signals caused by large vibrations of the homogenizer. The pressure transmitter can be used for remote observation and control and for zeroing on site. The double-layer sealing structure of the flat sealing gasket 3 and the high-pressure O-ring 10 ensures that the sealing is more reliable at high pressure and that the installation is more convenient and compact. The present invention is easy to install and disassemble, can output a 4-20mA analog signal, and is applied to remote observation and control.

[0029] The utility model provides a pressure transmitter for a pressure plate in the homogenizer industry. There are many methods and ways to implement the technical solution. The above is only a preferred implementation of the utility model. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model. These improvements and modifications should also be regarded as the protection scope of the utility model. All components not specified in this embodiment can be implemented by existing technologies.

Claims

1. A pressure transmitter for a homogenizer industry, characterized in that: include: A flat film elastic body (1) and a fixing rod (5), wherein the left end of the fixing rod (5) is fixedly connected to the flat film elastic body (1), a strain gauge (2) is bonded to the flat film elastic body (1), and the right end of the fixing rod (5) is fixedly connected to a protective housing (11); An integrated circuit (7) is fixedly installed inside the protective housing (11), a magnetic switch (8) is provided on the integrated circuit (7), and an aviation plug (9) is fixedly installed at the right end of the protective housing (11); A paint bubble wire (6) is fixedly connected to the strain gauge (2), and the other end of the paint bubble wire (6) is fixedly connected to an integrated circuit (7).

2. A pressure transmitter for a homogenizer industry according to claim 1, characterized in that: The paint bubble wire (6) passes through the interior of the fixing rod (5), and the integrated circuit (7) is connected to the aviation plug (9) via a silicone wire.

3. A pressure transmitter for a homogenizer industry according to claim 1, characterized in that: A movable pressing plate (4) is sleeved on the fixing rod (5), and four mounting holes are provided on the movable pressing plate (4).

4. The platen pressure transmitter for the homogenizer industry according to claim 1, characterized in that: A flat sealing gasket (3) is bonded to the fixing rod (5), and an opposite side structure (13) is provided on the outer wall of the fixing rod (5).

5. The pressure transmitter for a homogenizer industry according to claim 1, characterized in that: An annular groove is formed on the outer wall of the left end of the fixing rod (5), and a high-pressure O-ring (10) is sleeved inside the annular groove.

6. The platen pressure transmitter for the homogenizer industry according to claim 1, characterized in that: The interiors of the flat film elastic body (1), the fixing rod (5) and the protective shell (11) are filled with pectin (12).