Brushless motor controller convenient to overhaul

By using quick-removal connection components in the brushless motor controller, the problems of cumbersome disassembly and screws in the prior art are solved, and a more efficient maintenance process and more stable connection are achieved.

CN222547789UActive Publication Date: 2025-02-28SHANGHAI YARUI ELECTRONICS TECH CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421239738.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-28
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing brushless motor controllers are complicated to operate when removing screws, which is prone to slipping wires, which makes it difficult to fix the shell and the cover body, affecting maintenance efficiency.

Method used

Quick-removal connection components are adopted, including fixing plates, hinged cylinders, fixing blocks, positioning blocks, sliding plates, movable rods, springs, positioning columns and operating parts. Through the spring force effect and the design of the operating parts, the stable connection between the housing and the cover is achieved, and it is easy to disassemble in the event of a fault.

Benefits of technology

It improves the disassembly and maintenance efficiency of brushless motor controllers, avoids the problem of screws and smooth wires, simplifies the operation process, and reduces unnecessary troubles.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The utility model discloses a brushless motor controller convenient to overhaul, which comprises a shell, a cover body and a controller chip, and is characterized in that the shell and the cover body are jointly provided with a quick-release connecting assembly, and the quick-release connecting assembly comprises a fixed plate, a cylinder body, a fixed block, a positioning block, a sliding plate, a movable rod, a spring, a positioning column and an operating part; the end, away from the sliding plate, of the operation piece is located on the side, away from the fixing block, of the positioning block, the side, away from the shell, of the fixing block is provided with a first notch allowing the movable rod to move out, and the side, away from the fixing plate, of the positioning block is provided with a positioning hole used for being matched with the positioning column in a clamped mode. And one side of the positioning block is provided with a second notch which allows the movable rod to move out and is communicated with the positioning hole. According to the invention, the mode of fixing the shell and the cover body by using a plurality of screws in the prior art is changed, and the efficiency of disassembling the cover body and maintaining the controller chip is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of brushless motor controllers, in particular to a brushless motor controller which is easy to repair. Background Art

[0002] A brushless motor controller is an electronic device used to control and drive the operation of a brushless motor. It uses electrical signals to control the motor's speed, direction, start and stop, and other operations. It is widely used in automobiles, drones, industrial automation and other fields.

[0003] like Figure 1 As shown, the brushless motor controller in the prior art usually includes a housing 1, a controller chip (not shown in the figure) arranged in the housing 1, and an end cover 10 arranged at the end of the housing 1. The end cover 10 and the housing 1 are usually connected and fixed by multiple screws 3. When the controller chip fails, the end cover 10 needs to be disassembled. When disassembling, multiple screws 3 need to be unscrewed, and the operation is relatively cumbersome. In order to improve the efficiency of disassembling the screws 3, the staff usually uses an electric screwdriver 3 to disassemble, which is prone to thread slippage. Therefore, it is necessary to improve the design of the connection method between the housing 1 and the end cover 10 of the brushless motor controller. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a brushless motor controller which is easy to repair.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: a brushless motor controller that is easy to repair, comprising a shell, a cover body that cooperates with the shell and forms a box-shaped structure, and a controller chip arranged in the shell, the shell and the cover body are jointly provided with a quick-release connection component, the quick-release connection component comprises two fixed plates fixed on the outer wall of the cover body and arranged in a group, a cylinder body hinged between the two fixed plates, a fixed block fixed on the outer wall of the shell and corresponding to the position of the cylinder body, a positioning block fixed to a side of the fixed block away from the cylinder body, a sliding plate that slidably cooperates with the inner wall of the cylinder, a movable rod fixed to the side wall of the sliding plate close to the fixed block, and a sleeve mounted on the movable rod and The cam is an angular channel that is formed between a pair of camshafts and a pair of camshafts, and the camshafts are connected to a pair of camshafts which are connected to a pair of camshafts, wherein the camshafts are connected to a pair of camshafts and a pair of camshafts.

[0006] By adopting the above technical solution, when the shell and the cover body form a box-shaped structure, under the elastic force of the spring, the side of the positioning column close to the fixed plate is pressed against the inner wall of the side of the positioning hole close to the fixed plate, and the positioning column cooperates with the positioning hole to ensure the stability of the connection between the shell and the cover body. When the controller chip fails, the staff only needs to pull the positioning column through the operating member, and the positioning column pulls the movable plate through the movable rod and compresses the spring. When the positioning column is completely moved out of the positioning hole, the staff only needs to push the operating member to the side away from the shell so that the movable rod moves out from the second notch and the first notch. In this process, the cylinder rotates around the hinge axis between it and the fixed plate, releasing the locking effect between the shell and the cover body, so that the staff can disassemble the cover body to inspect the controller chip, thereby ensuring the normal use of the brushless motor controller. The present application changes the method of fixing the shell and the cover body with multiple screws in the traditional technology, improves the efficiency of disassembling the cover body and repairing the controller chip, avoids the phenomenon that the shell and the cover body are difficult to fix due to screw slippage, and reduces unnecessary trouble.

[0007] Furthermore, the side of the operating member close to the fixing plate is in the shape of a round rod, and the side of the operating member away from the fixing plate is in the shape of a sphere with a diameter larger than the round rod segment.

[0008] By adopting the above technical solution, the shape of the operating member is restricted, which reduces the difficulty for the staff to pull the positioning column toward the side away from the fixed plate through the operating member, which is conducive to the staff to quickly disassemble the cover body.

[0009] Furthermore, the cylinder body comprises a cylinder hinged to two fixed plates arranged in a group and a round cover threadedly connected to one end of the cylinder close to the fixed block.

[0010] By adopting the above technical solution, the round cover and the cylinder are threadedly connected, so that the staff can install the spring and the sliding plate in the cylinder.

[0011] Furthermore, a plurality of anti-slip strips are evenly fixed on the outer wall of the round cover.

[0012] By adopting the above technical solution and providing the anti-slip strip, the probability of slipping occurring when the staff rotates the round cover is reduced.

[0013] Furthermore, the shell and the cover are both U-shaped plate structures, and the box-shaped structure formed by the shell and the cover is in the shape of a rectangular parallelepiped with a hollow interior.

[0014] Furthermore, the quick-release connection components are provided in four groups and are distributed in a rectangular array with respect to the box-shaped structure composed of the shell and the cover.

[0015] By adopting the above technical solution, the side wall of the shell and the side wall of the cover are fitted to each other, and the two together form a hollow rectangular box-shaped structure inside, so that the staff can quickly disassemble the cover after pulling the positioning column out of the positioning hole through the operating member. The four sets of quick-release connection components are distributed in a rectangular array, which enhances the stability of the connection between the cover and the shell.

[0016] Furthermore, one end of the shell is provided with a wire outlet hole for a wire group electrically connected to the controller chip to pass through.

[0017] By adopting the above technical solution, the arrangement of the wire outlet hole makes it easier for the wire group to pass through.

[0018] Furthermore, a transverse plate is fixed on the outer wall of one end of the shell near the bottom of the shell, and two strip-shaped mounting holes are penetrated through the transverse plate.

[0019] By adopting the above technical solution, the arrangement of the horizontal plate and the strip-shaped mounting holes makes it easy for the staff to fix the brushless motor controller by means of bolts and nuts.

[0020] In summary, the utility model has the following beneficial effects:

[0021] 1. In the present application, when the controller chip fails, the staff only needs to pull the positioning column through the operating member, and the positioning column pulls the movable plate through the movable rod to compress the spring. When the positioning column is completely moved out of the positioning hole, the staff only needs to push the operating member to the side away from the shell, so that the movable rod moves out from the second notch and the first notch. During this process, the cylinder rotates around the hinge axis between it and the fixed plate, releasing the locking effect between the shell and the cover body, thereby facilitating the staff to disassemble the cover body, so as to overhaul the controller chip and ensure the normal use of the brushless motor controller;

[0022] 2. In the present application, the restriction on the shape of the operating member reduces the difficulty for the staff to pull the positioning column toward the side away from the fixed plate through the operating member, which is conducive to the staff to quickly disassemble the cover body. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of a brushless motor controller in the prior art;

[0024] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0025] Figure 3 yes Figure 2 A schematic diagram of the structure from another perspective;

[0026] Figure 4 yes Figure 3 The enlarged schematic diagram of point A in the middle;

[0027] Figure 5 It is a schematic diagram of the structure of an embodiment of the utility model for highlighting a quick-release connection assembly;

[0028] Figure 6 yes Figure 5 The enlarged schematic diagram of point B in the middle;

[0029] Figure 7 It is a schematic diagram of the structure of a highlight controller chip according to an embodiment of the utility model.

[0030] In the figure: 1. shell; 10. end cover; 11. controller chip; 12. wire outlet hole; 2. cover body; 3. screw; 4. quick-release connection assembly; 41. fixing plate; 42. cylinder body; 421. cylinder; 422. round cover; 43. fixing block; 431. first notch; 44. positioning block; 441. positioning hole; 442. second notch; 45. sliding plate; 46. movable rod; 47. spring; 48. positioning column; 49. operating part; 5. anti-slip strip; 6. horizontal plate; 61. strip mounting hole. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.

[0032] like Figure 2-7 As shown, the embodiment of the present application discloses a brushless motor controller that is easy to repair, including a housing 1, a cover 2, and a quick-release connection assembly 4. The housing 1 and the cover 2 are both U-shaped plate structures, and the housing 1 and the cover 2 form a box-like structure with a hollow interior and a rectangular parallelepiped shape. The side walls of the housing 1 and the side walls of the cover 2 fit each other, and a controller chip 11 is fixed on the inner bottom wall of the housing 1.

[0033] The quick-release connection assembly 4 is jointly arranged on the shell 1 and the cover 2, and the quick-release connection assembly 4 includes a fixed plate 41, a cylinder 42, a fixed block 43, a positioning block 44, a sliding plate 45, a movable rod 46, a spring 47, a positioning column 48 and an operating member 49. The fixed plate 41 is fixed to the outer wall of the cover 2, and two fixed plates 41 are provided and symmetrically arranged. The cylinder 42 includes a cylinder 421 hinged to the two fixed plates 41 arranged in a group and a round cover 422 threadedly connected to one end of the cylinder 421 close to the fixed block 43. The fixed block 43 is a rectangular block structure, which is fixed on the outer wall of the shell 1 and at a position corresponding to the cylinder 42. The positioning block 44 is a round block structure, and the side wall of one side thereof is fixed to the side of the fixed block 43 away from the cylinder 42. The sliding plate 45 is a circular plate structure, which is slidably installed in the cylinder 42 and slidably cooperates with the inner wall of the cylinder 42. The movable rod 46 is a round rod-shaped structure, one end of which is fixed to the side wall of the sliding plate 45 near the fixed block 43, and the movable rod 46 penetrates the side wall of the end cover near the fixed block 43 and slides with the end cover. The spring 47 is sleeved on the movable rod 46 and located in the cylinder 42, and the two ends of the spring 47 are respectively pressed against the inner wall of the cylinder 42 near the fixed block 43 and the side wall of the sliding plate 45 near the fixed block 43. The positioning column 48 is a cylindrical structure, one end of which is fixed to the end of the movable rod 46 away from the sliding plate 45. In this embodiment, a first notch 431 for the movable rod 46 to move out is provided on the side of the fixed block 43 away from the housing 1, and a positioning hole 441 for snapping with the positioning column 48 is provided on the side of the positioning block 44 away from the fixed plate 41, and a second notch 442 for the movable rod 46 to move out and communicate with the positioning hole 441 is provided on one side of the positioning block 44. One end of the operating member 49 is fixed to the end of the positioning column 48 away from the movable rod 46, and the end of the operating member 49 away from the sliding plate 45 is located on the side of the positioning block 44 away from the fixed block 43. The side of the operating member 49 close to the fixed plate 41 is in the shape of a round rod, and the side of the operating member 49 away from the fixed plate 41 is in the shape of a ball with a diameter larger than the round rod segment. When the shell 1 and the cover 2 form a box-shaped structure, under the elastic force of the spring 47, the side of the positioning column 48 close to the fixed plate 41 is pressed against the inner wall of the side of the positioning hole 441 close to the fixed plate 41, and the positioning column 48 cooperates with the positioning hole 441 to ensure the stability of the connection between the shell 1 and the cover 2. When the controller chip 11 fails, the staff only needs to pull the positioning column 48 through the operating part 49, and the positioning column 48 pulls the movable plate through the movable rod 46 to compress the spring 47. When the positioning column 48 is completely moved out of the positioning hole 441, the staff only needs to push the operating part 49 to the side away from the shell 1, so that the movable rod 46 moves out from the second notch 442 and the first notch 431. During this process, the cylinder 42 rotates around the hinge axis between it and the fixed plate 41, releasing the locking effect between the shell 1 and the cover body 2, thereby facilitating the staff to disassemble the cover body 2 for inspection and maintenance of the controller chip 11, thereby ensuring the normal use of the brushless motor controller.The present application changes the conventional method of fixing the shell 1 and the cover 2 with a plurality of screws 3, thereby improving the efficiency of disassembling the cover 2 and repairing the controller chip 11, avoiding the difficulty in fixing the shell 1 and the cover 2 due to thread slippage of the screws 3, and reducing unnecessary trouble.

[0034] The restriction on the shape of the operating member 49 reduces the difficulty for the staff to pull the positioning column 48 toward the side away from the fixed plate 41 through the operating member 49, which is conducive to the staff to quickly disassemble the cover body 2. The round cover 422 is threadedly connected to the cylinder 421, so that the staff can install the spring 47 and the sliding plate 45 in the cylinder 42. In order to reduce the probability of slipping when the staff twists the round cover 422, a plurality of anti-slip strips 5 are evenly fixed on the outer wall of the round cover 422.

[0035] In order to enhance the stability of the cover 2 during use, four groups of quick-release connection components 4 are provided, and are distributed in a rectangular array about the box-shaped structure composed of the housing 1 and the cover 2. In this embodiment, one end of the housing 1 is provided with an outlet hole 12 for a wire group electrically connected to the controller chip 11 to pass through. In order to facilitate the fixed installation of the brushless motor controller, a horizontal plate 6 is fixed to the outer wall of one end of the housing 1 near the bottom of the housing 1, and two strip-shaped installation holes 61 are penetrated on the horizontal plate 6.

[0036] The use principle of a brushless motor controller that is easy to maintain in this embodiment is as follows: when the shell 1 and the cover body 2 form a box-shaped structure, under the elastic force of the spring 47, the side of the positioning column 48 close to the fixed plate 41 is pressed against the inner wall of the side of the positioning hole 441 close to the fixed plate 41, and the positioning column 48 cooperates with the positioning hole 441 to ensure the stability of the connection between the shell 1 and the cover body 2. When the controller chip 11 fails, the staff only needs to pull the positioning column 48 through the operating member 49. The positioning column 48 pulls the movable plate through the movable rod 46 and compresses the spring 47. When the positioning column 48 is completely moved out of the positioning hole 441, the staff only needs to push the operating member 49 to the side away from the shell 1, so that the movable rod 46 moves out from the second notch 442 and the first notch 431. In this process, the cylinder 42 rotates around the hinge axis between it and the fixed plate 41, releasing the locking effect between the shell 1 and the cover 2, so that the staff can disassemble the cover 2 to inspect the controller chip 11 and ensure the normal use of the brushless motor controller. The present application changes the method of fixing the shell 1 and the cover 2 with multiple screws 3 in the traditional technology, improves the efficiency of disassembling the cover 2 and repairing the controller chip 11, avoids the phenomenon that the shell 1 and the cover 2 are difficult to fix due to the slipping of the screws 3, and reduces unnecessary trouble.

[0037] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A brushless motor controller that is easy to maintain, characterized in that: The invention comprises a shell (1), a cover (2) which cooperates with the shell (1) and forms a box-shaped structure, and a controller chip (11) arranged in the shell (1); the shell (1) and the cover (2) are jointly provided with a quick-release connection assembly (4); the quick-release connection assembly (4) comprises two fixing plates (41) fixed on the outer wall of the cover (2) and arranged in a group, a cylinder (42) hinged between the two fixing plates (41), a fixing block (43) fixed on the outer wall of the shell (1) and corresponding to the position of the cylinder (42), a positioning block (44) fixed to a side of the fixing block (43) away from the cylinder (42), a sliding plate (45) slidably matched with the inner wall of the cylinder (42), a movable rod (46) fixed to a side wall of the sliding plate (45) close to the fixing block (43), a spring (47) sleeved on the movable rod (46) and located in the cylinder (42), and a positioning column (48) fixed to an end of the movable rod (46) away from the sliding plate (45). 48) and an operating member (49) fixed to an end of the positioning column (48) away from the movable rod (46), the movable rod (46) passes through an end of the cylinder (42) close to the fixed block (43) and slidably cooperates with the cylinder (42), the two ends of the spring (47) are respectively pressed against the inner wall of the cylinder (42) close to the fixed block (43) and the side wall of the sliding plate (45) close to the fixed block (43), and the end of the operating member (49) away from the sliding plate (45) is located The positioning block (44) is disposed on a side away from the fixed block (43), and a first notch (431) is provided on the side away from the housing (1) for the movable rod (46) to be moved out. The positioning block (44) is disposed on a side away from the fixed plate (41) and a positioning hole (441) is provided for engaging with the positioning column (48). The positioning block (44) is disposed on a side away from the movable rod (46) to be moved out and a second notch (442) is provided on the side of the positioning block (44) and is connected to the positioning hole (441).

2. The brushless motor controller that is easy to maintain according to claim 1 is characterized in that: The side of the operating member (49) close to the fixed plate (41) is in the shape of a round rod, and the side of the operating member (49) away from the fixed plate (41) is in the shape of a sphere with a diameter larger than the round rod segment.

3. The brushless motor controller that is easy to maintain according to claim 2 is characterized in that: The cylinder body (42) comprises a cylinder (421) hingedly connected to two fixed plates (41) arranged in a group, and a round cover (422) threadedly connected to one end of the cylinder (421) close to the fixed block (43).

4. The brushless motor controller that is easy to maintain according to claim 3 is characterized in that: A plurality of anti-slip strips (5) are evenly fixed on the outer wall of the round cover (422).

5. The brushless motor controller that is easy to maintain according to claim 4 is characterized in that: The shell (1) and the cover (2) are both U-shaped plate structures, and the box-shaped structure formed by the shell (1) and the cover (2) is in the shape of a rectangular parallelepiped with a hollow interior.

6. The brushless motor controller that is easy to maintain according to claim 5 is characterized in that: The quick-release connection components (4) are provided in four groups and are distributed in a rectangular array with respect to the box-shaped structure formed by the shell (1) and the cover (2).

7. The brushless motor controller that is easy to maintain according to claim 6 is characterized in that: One end of the housing (1) is provided with a wire outlet hole (12) for a wire group electrically connected to the controller chip (11) to pass through.

8. The brushless motor controller that is easy to maintain according to claim 7 is characterized in that: A transverse plate (6) is fixed on the outer wall of one end of the shell (1) at a position close to the bottom of the shell (1), and two strip-shaped mounting holes (61) are provided through the transverse plate (6).

Citation Information

Cited By

  • Brushless motor controller convenient to overhaul

    CN224290219U