Preposed cooling water filtering device
Through magnetically driven non-contact power transmission and multiple vertical scraper structures, the problem of the existing cooling water pre-filter device failing when large pieces of particles snap in, achieving efficient and reliable filter cleaning and stable operation of the equipment.
Patent Information
- Application Number
- CN202421265746.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-05
AI Technical Summary
When large pieces of particles snap into the existing cooling water pre-filter device, the backwash device is prone to failure and it is difficult to clean the filter.
The non-contact power transmission of magnetic force is adopted to realize the power transmission of the cleaning mechanism through the magnetic force between the magnetic block and the driving magnetic ring, and the contact area is increased through multiple vertical pieces and scraper structures to improve cleaning efficiency.
It reduces mechanical wear, extends the service life of the equipment, improves the reliability and stability of the equipment, and ensures the continuous cleaning of the filter and the stable operation of the equipment.
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Figure CN222550304U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filtering, in particular to a cooling water pre-filtering device. Background Art
[0002] A chiller is a water cooling device that can provide constant temperature, constant flow and constant pressure. The principle of a chiller is to inject a certain amount of water into the internal water tank of the machine, cool the water through the chiller refrigeration system, and then the water pump inside the machine injects low-temperature frozen water into the equipment that needs to be cooled. The chilled water takes away the heat inside the machine and returns the high-temperature hot water to the water tank for cooling. The cooling is circulated and exchanged in this way to achieve the effect of cooling the equipment. If the water provided by the outside is directly connected to the chiller in the prior art, the working efficiency of the chiller will be affected due to the large amount of impurities in the water. Moreover, long-term use of such water with poor water quality will shorten the service life of the chiller.
[0003] Existing cooling water pre-filter devices are generally equipped with backwash devices, which generally scrape the filter screen through a scraper. When large particles such as rust are stuck between the scraper and the housing, the backwash device may fail, making it difficult to clean the filter screen. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a cooling water pre-filter device to solve the technical problem that when large particles such as rust are stuck between the scraper and the housing, the backwash device may fail.
[0005] To achieve the above object, the utility model provides the following technical solutions: a cooling water pre-filter device, comprising a shell, wherein a first cleaning mechanism is rotatably connected inside the shell, wherein the first cleaning mechanism comprises a vertical sheet, wherein both sides of the vertical sheet are fixedly connected to a first scraper, wherein the vertical sheet is arranged in an L-shaped structure, wherein a mounting groove is provided inside the vertical sheet, wherein a magnetic block is fixedly connected inside the mounting groove;
[0006] The housing is provided with a rotation groove, the interior of the rotation groove is rotatably connected with a driving magnetic ring, and the bottom of the driving magnetic ring is fixedly connected with a driven gear.
[0007] By adopting the above technical solution, the magnetic force between the magnetic block and the driving magnetic ring is utilized to achieve non-contact power transmission, which can not only reduce mechanical wear and extend the service life of the equipment, but also when encountering large impurities stuck, it can be more easily solved by reversing the motor, thereby improving the reliability and stability of the equipment.
[0008] Furthermore, a clamping block is fixedly connected to one side of the shell, and a motor is clamped and connected inside the clamping block.
[0009] By adopting the above technical solution, the motor is connected by a clamping block fixed on one side of the shell, making the installation and disassembly of the motor more convenient. The clamping connection method not only ensures the stable fixation of the motor, but also facilitates the maintenance or replacement of the motor when necessary, thereby improving the maintainability and flexibility of use of the equipment.
[0010] Furthermore, a driving gear is fixedly connected to the output end of the motor, and the driving gear is meshed with the driven gear.
[0011] By adopting the above technical solution, the driving gear fixedly connected to the output end of the motor is meshed with the driven gear, thereby achieving efficient and accurate transmission of motor power, and ensuring that the cleaning mechanism is adequately and stably supplied with power.
[0012] Furthermore, a battery is arranged at the bottom of the motor, and a controller is arranged on one side of the motor.
[0013] By adopting the above technical solution, the battery arranged at the bottom of the motor provides a portable power source for the entire device, so that the filtering device can get rid of the dependence on a fixed power source and can be used flexibly in more occasions.
[0014] Furthermore, a filter screen is provided inside the first cleaning mechanism, and the filter screen is fixedly connected to the outer shell.
[0015] By adopting the above technical solution, the filter net is arranged inside the first cleaning mechanism and fixedly connected to the shell. The filter net, as the core component of the filtering device, can be firmly supported through the fixed connection with the shell, effectively preventing displacement or damage caused by water flow impact or other external forces during use.
[0016] Furthermore, a plurality of the vertical pieces are provided, one end of each of the plurality of vertical pieces is fixedly connected with a rotating shaft, and the rotating shaft is rotatably connected to the housing.
[0017] By adopting the above technical solution, multiple vertical sheets can increase the contact area between the cleaning mechanism and the filter screen and the inner wall of the outer shell, thereby improving the cleaning efficiency. The multiple vertical sheets are fixedly connected by a rotating shaft at one end and are rotatably supported by the outer shell, so that the first cleaning mechanism can remain stable during rotation, ensuring that the first scraper on each vertical sheet can evenly and effectively scrape off impurities.
[0018] Furthermore, a second cleaning mechanism is rotatably connected inside the shell, and the second cleaning mechanism includes an inner vertical piece and an outer vertical piece. A second scraper is fixedly connected to the inner side of the inner vertical piece, and a plurality of the inner vertical pieces are provided.
[0019] By adopting the above technical solution, a plurality of inner vertical pieces and outer vertical pieces are formed, wherein a second scraper is fixed on the inner side of the inner vertical piece, so that when the second cleaning mechanism rotates, the second scraper can effectively scrape off impurities on the inner side of the filter screen, keeping the filter screen clean and unobstructed.
[0020] Furthermore, an inner magnetic ring is fixedly connected to a plurality of the inner vertical pieces, and a first rotating shaft is fixedly connected to one end of the plurality of the inner vertical pieces.
[0021] By adopting the above technical solution, the function of magnetic drive is realized by fixing the inner magnetic ring on multiple inner vertical plates. The inner magnetic ring can interact with the external driving magnetic ring, so that the second cleaning mechanism can rotate with the rotation of the external magnetic ring. This non-contact driving method reduces mechanical wear and increases the service life of the equipment.
[0022] Furthermore, a third scraper is provided on the outer side of the outer vertical piece, and a plurality of the outer vertical pieces are provided, and an outer magnetic ring is fixedly connected to the plurality of the outer vertical pieces.
[0023] By adopting the above technical solution, the third scraper arranged on the outer side of the outer vertical piece can scrape off impurities on the inner wall of the shell, keep the inside of the shell clean, improve the self-cleaning ability of the equipment, and reduce the frequency and difficulty of manual maintenance.
[0024] Furthermore, one end of the plurality of outer vertical pieces is fixedly connected to a second rotating shaft, and the second rotating shaft and the first rotating shaft are both rotatably connected to the outer shell.
[0025] By adopting the above technical solution, one end of multiple outer vertical pieces are fixedly connected by the second rotating shaft, which ensures the stability and integrity of the outer vertical piece part in the second cleaning mechanism. The second rotating shaft serves as a support, so that the outer vertical pieces can rotate smoothly and efficiently along with the inner vertical pieces, thereby improving the cleaning effect and the working efficiency of the equipment.
[0026] In summary, the utility model mainly has the following beneficial effects:
[0027] 1. The utility model sets a first cleaning mechanism. When the filter needs to be cleaned, backwashing can be started by rotating the regulating valve, and the motor is started at the same time, so that the motor can drive the driving gear to rotate, and then through a series of gear transmissions, the movement of the cleaning mechanism is finally controlled, thereby realizing an automated filter cleaning process. When large particles of impurities are stuck between the cleaning mechanism and the housing, or after the preset cleaning time is reached, the controller will automatically control the motor to reverse, so that the stuck large particles of impurities can be loosened and flow out along the backwashing water flow, which not only avoids clogging and damage to the equipment, but also ensures the continuous cleaning of the filter and the stable operation of the equipment;
[0028] 2. The utility model sets a second cleaning mechanism. When cleaning, through a series of mechanical transmissions, the motor can drive the second cleaning mechanism to rotate, and utilizes magnetic drive to transmit the rotational power to the second cleaning mechanism. When the outer vertical sheet is stuck, due to the characteristics of the magnetic drive, the inner vertical sheet will not stop scraping, thereby avoiding the problem of being unable to clean due to jamming, improving the reliability and stability of the equipment, and reducing the possibility of failure. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0030] Figure 2 It is a schematic diagram of the three-dimensional unfolded structure of the utility model;
[0031] Figure 3 It is a schematic diagram of a half-section structure of the utility model;
[0032] Figure 4 It is a schematic diagram of the three-dimensional structure of the second embodiment of the utility model.
[0033] In the figure: 1, shell; 2, first cleaning mechanism; 201, vertical piece; 202, first scraper; 203, rotating shaft; 204, mounting groove; 205, magnetic block; 3, rotating groove; 4, driving magnetic ring; 5, driven gear; 6, clamping block; 7, motor; 8, driving gear; 9, battery; 10, controller; 11, filter; 12, second cleaning mechanism; 121, inner vertical piece; 122, inner magnetic ring; 123, first rotating shaft; 124, outer vertical piece; 125, outer magnetic ring; 126, second rotating shaft; 127, second scraper; 128, third scraper. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0035] The following describes an embodiment of the utility model based on its overall structure.
[0036] Embodiment 1:
[0037] A cooling water pre-filter device, such as Figure 1-Figure 4 As shown, it includes a housing 1, the interior of the housing 1 is rotatably connected to a first cleaning mechanism 2, the first cleaning mechanism 2 includes a vertical sheet 201, both sides of the vertical sheet 201 are fixedly connected to a first scraper 202, the vertical sheet 201 is arranged in an L-shaped structure, the vertical sheet 201 is provided with a mounting groove 204, and the interior of the mounting groove 204 is fixedly connected to a magnetic block 205;
[0038] A rotating groove 3 is provided on the outer shell 1, and a driving magnetic ring 4 is rotatably connected inside the rotating groove 3. A driven gear 5 is fixedly connected to the bottom of the driving magnetic ring 4. The magnetic force between the magnetic block 205 and the driving magnetic ring 4 is used to achieve non-contact power transmission, which can not only reduce mechanical wear and extend the service life of the equipment, but also when encountering large impurities stuck, it can be more easily solved by reversing the motor, thereby improving the reliability and stability of the equipment. At the same time, the first scraper 202 on both sides of the vertical sheet 201 can effectively scrape off impurities on the filter screen and the inner wall of the outer shell 1, and keep the filter device clean and have high-efficiency filtering performance. The magnetic drive method also makes the device more stable and low-noise during operation, further improving the user experience.
[0039] See also Figure 1 , Figure 2 and Figure 3 A card block 6 is fixedly connected to one side of the shell 1, and a motor 7 is connected to the inside of the card block 6 by card-engaging. The motor 7 is connected by card-engaging the card block 6 fixed on one side of the shell 1, making the installation and removal of the motor 7 more convenient. The card-engaging connection method not only ensures the stable fixation of the motor 7, but also facilitates the maintenance or replacement of the motor 7 when necessary, thereby improving the maintainability and flexibility of use of the equipment. At the same time, the motor 7 serves as a driving source to provide power for the entire cleaning mechanism. The design of the card block 6 not only simplifies the installation process, but also ensures the stability and safety of the motor 7 during operation, thereby helping to extend the service life of the equipment and improve the operating efficiency.
[0040] See also Figure 1 , Figure 2 and Figure 3 The output end of the motor 7 is fixedly connected with a driving gear 8, and the driving gear 8 is meshed with the driven gear 5. The driving gear 8 fixedly connected with the output end of the motor 7 is meshed with the driven gear 5, thereby realizing efficient and accurate transmission of motor power, and ensuring that the cleaning mechanism obtains sufficient and stable power supply. At the same time, the gear transmission structure also makes the equipment more stable and reliable during operation, reduces vibration and noise, and improves the user experience.
[0041] See also Figure 1 , Figure 2 and Figure 3A battery 9 is arranged at the bottom of the motor 7, and a controller 10 is arranged on one side of the motor 7. The battery 9 arranged at the bottom of the motor 7 provides a portable power source for the entire device, so that the filtering device can get rid of the dependence on a fixed power source and can be flexibly used in more occasions. At the same time, the controller 10 arranged on one side of the motor 7 allows the user to control the operation of the device more conveniently. The controller 10 can preset the cleaning program and automatically control the start, stop, forward and reverse rotation of the motor, so as to realize precise control of the cleaning process, improve the intelligence and automation level of the equipment, and bring a more convenient and efficient use experience to the user.
[0042] See also Figure 1 , Figure 2 and Figure 3 A filter screen 11 is arranged inside the first cleaning mechanism 2, and the filter screen 11 is fixedly connected to the shell 1. The filter screen 11 is arranged inside the first cleaning mechanism 2 and fixedly connected to the shell 1. The filter screen 11, as the core component of the filtering device, can be firmly supported through the fixed connection with the shell 1, effectively preventing the displacement or damage caused by water flow impact or other external forces during use. At the same time, the fixed filter screen 11 is also convenient for users to install and disassemble, thereby simplifying the process of maintaining and replacing the filter screen, improving the convenience of using the filtering device, and reducing the maintenance cost, so that users can clean or replace the filter screen more conveniently, ensuring that the filtering device always maintains a good filtering effect.
[0043] See also Figure 1 , Figure 2 and Figure 3 , multiple vertical pieces 201 are provided, one end of each of the multiple vertical pieces 201 is fixedly connected with a rotating shaft 203, the rotating shaft 203 is rotatably connected to the shell 1, and the multiple vertical pieces 201 can increase the contact area between the cleaning mechanism and the filter screen and the inner wall of the shell, thereby improving the cleaning efficiency. The multiple vertical pieces 201 are fixedly connected by the rotating shaft 203 at one end and are rotatably supported by the shell 1, so that the first cleaning mechanism 2 can remain stable during rotation, ensuring that the first scraper 202 on each vertical piece 201 can evenly and effectively scrape off impurities. At the same time, the rotating shaft 203 facilitates the rotational movement of the cleaning mechanism, and through the rotational connection with the shell 1, the entire cleaning mechanism can flexibly rotate inside the shell, thereby fully covering and cleaning the filter screen and the inner wall of the shell.
[0044] The implementation principle of the utility model is as follows: first, when the filter screen 11 needs to be cleaned, the regulating valve is turned to start backwashing, and the motor 7 is started at the same time, so that the motor 7 can drive the driving gear 8 to rotate, and then control the movement of the driven gear 5, driving the magnetic ring 4 to rotate. When the magnetic ring 4 rotates, the rotation of the magnetic ring 4 can be transmitted to the first cleaning mechanism 2 through the magnetic block 205 installed inside the vertical sheet 201, so that the first cleaning mechanism 2 can rotate, and the impurities on the filter screen 11 and the inner wall of the housing 1 are scraped off by the first scraper 202;
[0045] When large particles of impurities are stuck between the first cleaning mechanism 2 and the housing 1 or after a certain period of time, the controller 10 controls the motor 7 to reverse so that the stuck large particles of impurities can be loosened and flow out along the backwashing water flow.
[0046] Embodiment 2:
[0047] See also Figure 4 The second cleaning mechanism 12 is rotatably connected to the inside of the shell 1, and the second cleaning mechanism 12 includes an inner vertical piece 121 and an outer vertical piece 124. The inner side of the inner vertical piece 121 is fixedly connected with a second scraper 127. The inner vertical piece 121 is provided with multiple inner vertical pieces 121 and outer vertical pieces 124, wherein the inner side of the inner vertical piece 121 is fixed with a second scraper 127, so that when the second cleaning mechanism 12 rotates, the second scraper 127 can effectively scrape off impurities on the inner side of the filter screen to keep the filter screen clean and unobstructed. At the same time, the provision of multiple inner vertical pieces 121 increases the contact area between the cleaning mechanism and the filter screen, improves the cleaning efficiency, and enhances the reliability of the cleaning mechanism.
[0048] See also Figure 4 , an inner magnetic ring 122 is fixedly connected to the multiple inner vertical pieces 121, and a first rotating shaft 123 is fixedly connected to one end of the multiple inner vertical pieces 121. By fixing the inner magnetic ring 122 on the multiple inner vertical pieces 121, the function of magnetic drive is realized. The inner magnetic ring 122 can interact with the external driving magnetic ring, so that the second cleaning mechanism 12 can rotate with the rotation of the external magnetic ring. This non-contact driving method reduces mechanical wear and increases the service life of the equipment. At the same time, one end of the multiple inner vertical pieces 121 is fixedly connected by the first rotating shaft 123, which ensures the stability of the second cleaning mechanism 12 during the rotation process, so that the second cleaning mechanism 12 can operate smoothly and efficiently, thereby improving the cleaning effect and the working efficiency of the equipment.
[0049] See also Figure 4A third scraper 128 is arranged on the outer side of the outer vertical piece 124, and multiple outer vertical pieces 124 are arranged. External magnetic rings 125 are fixedly connected to the multiple external vertical pieces 124. The third scraper 128 arranged on the outer side of the external vertical piece 124 can scrape off impurities on the inner wall of the outer shell 1 to keep the inside of the outer shell clean, thereby improving the self-cleaning ability of the equipment and reducing the frequency and difficulty of manual maintenance. At the same time, the external magnetic rings 125 fixedly connected to the multiple external vertical pieces 124 can drive the second cleaning mechanism 12 to rotate through the action of magnetic force, which not only reduces mechanical contact and wear, but also improves the stability and durability of the equipment.
[0050] See also Figure 4 , a plurality of outer vertical pieces 124 are fixedly connected at one end with a second rotating shaft 126, and the second rotating shaft 126 and the first rotating shaft 123 are both rotatably connected to the outer shell 1, and a plurality of outer vertical pieces 124 are fixedly connected at one end through the second rotating shaft 126, thereby ensuring the stability and integrity of the outer vertical piece 124 part in the second cleaning mechanism 12, and the second rotating shaft 126 serves as a support, so that the outer vertical piece 124 can rotate smoothly and efficiently along with the inner vertical piece 121, thereby improving the cleaning effect and the working efficiency of the equipment, and at the same time, the first rotating shaft 123 and the second rotating shaft 126 are both rotatably connected to the outer shell 1, ensuring that the entire second cleaning mechanism 12 can rotate flexibly and stably inside the outer shell 1, and the rotatable connection between the two rotating shafts and the outer shell further enhances the stability and durability of the cleaning mechanism, so that the equipment can maintain good working performance during long-term use.
[0051] The implementation principle of the utility model is as follows: first, as a replacement for the first cleaning mechanism 2, when cleaning, the regulating valve is turned to start backwashing, and the motor 7 is started at the same time, so that the motor 7 can drive the driving gear 8 to rotate, and then control the movement of the driven gear 5, driving the magnetic ring 4 to rotate, when the magnetic ring 4 rotates, through the inner magnetic ring 122 and the outer magnetic ring 125 on the inner vertical piece 121 and the outer vertical piece 124, the rotation of the magnetic ring 4 can be transmitted to the second cleaning mechanism 2, and then the second cleaning mechanism 2 can rotate, and the impurities on the filter screen 11 and the inner wall of the housing 1 are scraped off by the second scraper 127 and the third scraper 128 respectively;
[0052] When the outer vertical piece 124 is stuck, the inner vertical piece 121 will not stop scraping due to the magnetic force, thus avoiding the inability to clean caused by the stuck
[0053] When large particles of impurities are stuck between the second cleaning mechanism 12 and the housing 1 or after a certain period of time, the controller 10 controls the motor 7 to reverse so that the stuck large particles of impurities can be loosened and flow out along the backwashing water flow.
[0054] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0055] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A cooling water pre-filter device, characterized in that: The invention comprises a shell (1), wherein a first cleaning mechanism (2) is rotatably connected to the inside of the shell (1), wherein the first cleaning mechanism (2) comprises a vertical sheet (201), wherein both sides of the vertical sheet (201) are fixedly connected to first scrapers (202), wherein the vertical sheet (201) is arranged in an L-shaped structure, wherein a mounting groove (204) is provided inside the vertical sheet (201), and wherein a magnetic block (205) is fixedly connected to the inside of the mounting groove (204); The housing (1) is provided with a rotation groove (3), the interior of the rotation groove (3) is rotatably connected to a driving magnetic ring (4), and the bottom of the driving magnetic ring (4) is fixedly connected to a driven gear (5).
2. The cooling water pre-filter device according to claim 1, characterized in that: A clamping block (6) is fixedly connected to one side of the housing (1), and a motor (7) is clamped and connected inside the clamping block (6).
3. The cooling water pre-filter device according to claim 2, characterized in that: The output end of the motor (7) is fixedly connected to a driving gear (8), and the driving gear (8) is meshed with the driven gear (5).
4. The cooling water pre-filter device according to claim 2, characterized in that: A battery (9) is arranged at the bottom of the motor (7), and a controller (10) is arranged at one side of the motor (7).
5. The cooling water pre-filter device according to claim 1, characterized in that: A filter screen (11) is provided inside the first cleaning mechanism (2), and the filter screen (11) is fixedly connected to the outer shell (1).
6. The cooling water pre-filter device according to claim 1, characterized in that: A plurality of the vertical pieces (201) are provided, and one end of each of the plurality of vertical pieces (201) is fixedly connected to a rotating shaft (203), and the rotating shaft (203) is rotatably connected to the housing (1).
7. The cooling water pre-filter device according to claim 1, characterized in that: A second cleaning mechanism (12) is rotatably connected inside the outer shell (1), the second cleaning mechanism (12) comprising an inner vertical piece (121) and an outer vertical piece (124), a second scraper (127) is fixedly connected to the inner side of the inner vertical piece (121), and a plurality of the inner vertical pieces (121) are provided.
8. The cooling water pre-filter device according to claim 7, characterized in that: An inner magnetic ring (122) is fixedly connected to the plurality of inner vertical pieces (121), and a first rotating shaft (123) is fixedly connected to one end of the plurality of inner vertical pieces (121).
9. The cooling water pre-filter device according to claim 7, characterized in that: A third scraper (128) is arranged on the outer side of the outer vertical piece (124), and a plurality of the outer vertical pieces (124) are arranged, and an outer magnetic ring (125) is fixedly connected to the plurality of the outer vertical pieces (124).
10. The cooling water pre-filter device according to claim 9, characterized in that: One end of the plurality of outer vertical pieces (124) is fixedly connected to a second rotating shaft (126), and the second rotating shaft (126) and the first rotating shaft (123) are both rotatably connected to the outer shell (1).