Kilogram-level hydrogenated lecithin homogenizing equipment

Abstract

The utility model relates to the technical field of homogenizing equipment, and discloses kilogram-level hydrogenated lecithin homogenizing equipment which comprises a container mechanism, a transmission mechanism is arranged in the container mechanism, and the transmission mechanism drives a homogenizing mechanism to emulsify hydrogenated lecithin raw materials. A grinding device driven by the transmission mechanism is further arranged in the container mechanism to grind and refine hydrogenated lecithin raw materials, the container mechanism comprises a homogenizing barrel, the top of the homogenizing barrel is fixedly connected with a feeding hopper used for containing a large number of raw materials, and the feeding hopper is arranged to store the large number of raw materials; a large amount of raw materials can enter the interior of the homogenizing barrel, so that the raw materials are impacted by the rotor blades rotating at a high speed and are emulsified and mixed through shearing force generated between the rotor blades and the stator blades, and the stator blades and the rotor blades are arranged in multiple groups, so that the crushing, stirring and emulsifying efficiency of the large amount of raw materials can be improved; the effects of emulsifying and homogenizing the raw materials in a kilogram level are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of homogenizing equipment, in particular to kilogram-level hydrogenated lecithin homogenizing equipment. Background Art

[0002] Homogenizer is a kind of equipment used to mix syrup, shampoo, detergent, juice concentrate, yogurt, dessert, mixed dairy products, ink, enamel, etc. High shear dispersion and emulsification is used to efficiently, quickly and evenly distribute one or more phases into another continuous phase, and under normal circumstances, the phases are insoluble in each other. Due to the high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by the high-frequency mechanical effect, the immiscible solid phase, liquid phase and gas phase are instantly and evenly dispersed and emulsified under the combined action of the corresponding mature process and the appropriate amount of additives. After high-frequency reciprocating, a stable high-quality product is finally obtained.

[0003] Chinese patent publication number: CN 210473732 U discloses a homogenizing device, which includes a base, a cantilever supported on the base, a suspended agitator fixed at the end of the cantilever, and a drive motor for driving the agitator fixed on the cantilever. The above prior art has a reasonable structure and sets the agitator outside, making it easy to clean.

[0004] However, in the process of cosmetic production, a large amount of raw materials is often required. In order to improve the homogenization efficiency of the raw materials, a large amount of processing is required to emulsify the hydrogenated lecithin.

[0005] It can be seen that there is an urgent need for a kilogram-level hydrogenated lecithin homogenizing equipment to improve the efficiency of homogenization and emulsification. Utility Model Content

[0006] The purpose of the utility model is to provide a kilogram-level hydrogenated lecithin homogenizing device to solve the problems raised in the above-mentioned background technology.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a kilogram-level hydrogenated lecithin homogenizing device, comprising a container mechanism, a transmission mechanism is arranged inside the container mechanism, the transmission mechanism drives a homogenizing mechanism to emulsify the hydrogenated lecithin raw material, and a grinding device driven by the transmission mechanism is also arranged inside the container mechanism to grind and refine the hydrogenated lecithin raw material;

[0008] The container mechanism comprises a homogenizing barrel, the top of which is fixedly connected to a feed hopper for placing a large amount of raw materials, and the inner wall of the homogenizing barrel is fixedly connected to stator blades distributed at equal distances;

[0009] The transmission mechanism includes a transmission motor, the transmission motor is located at the bottom of the homogenizing barrel, the transmission motor drives a transmission rod extending to the inside of the feed hopper, the outer surface of the transmission rod is fixedly connected to a support block, the support block is located at the bottom of the feed hopper, the upper end of the transmission rod is provided with a thread groove, the thread groove is threadedly connected with a fixing piece, the support block and the fixing piece cooperate to fix the grinding device sleeved on the transmission rod, so that the transmission rod drives the grinding device to rotate and cooperate with the inner wall of the feed hopper to grind the raw material;

[0010] The homogenizing mechanism comprises rotor blades arranged in pairs, the top and bottom of the rotor blades are respectively overlapped with the opposite surfaces of two groups of stator blades, and when the rotor blades rotate, shear force is formed between the rotor blades and the stator blades to achieve stirring and emulsification.

[0011] Preferably, the grinding device is in the shape of a gyroscope, and a through hole is opened at the axis of the grinding device, and the through hole is penetrated by a transmission rod.

[0012] Preferably, the grinding device is separable from the transmission rod, and a gap is left between the outer surface of the grinding device and the inner wall of the feed hopper.

[0013] Preferably, push pieces are fixedly connected between the rotor blades in the same group, and the push pieces are arranged at an angle.

[0014] Preferably, a floating sheet is fixedly connected to the bottom of the outer surface of the transmission rod, and the bottom of the floating sheet overlaps the inner bottom of the homogenizing barrel.

[0015] Preferably, the floating sheet is arranged obliquely, and the inclination direction of the floating sheet is the same as the direction of the pushing sheet.

[0016] Preferably, the stator blades and the rotor blades are distributed in a circular array and are provided with multiple layers up and down, and the stator blades and the rotor blades are both rod-shaped metals.

[0017] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0018] First, the utility model provides a feed hopper for storing a large amount of raw materials, so that the raw materials can enter the interior of the homogenizing barrel in large quantities, thereby being impacted by the high-speed rotating rotor blades, and emulsified and mixed through the shear force generated between the rotor blades and the stator blades, and the stator blades and the rotor blades are provided in multiple groups, thereby improving the efficiency of crushing, stirring and emulsifying a large amount of raw materials, achieving the effect of emulsifying and homogenizing kilograms of raw materials.

[0019] Second, the utility model provides a detachable grinding device. When the grinding device rotates, the raw material is ground through a continuously decreasing gap to achieve the refinement of the raw material. In addition, during the use of the grinding device, grinding with different precisions can be achieved by replacing grinding devices with different diameters, thereby achieving an effect of adjustable grinding precision. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0021] Figure 2 This is a cross-sectional view of the homogenizing barrel structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the connection between the transmission rod and the homogenizing mechanism of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the grinding device of the utility model.

[0024] Among them: 1. container mechanism; 101. homogenizing barrel; 102. feed hopper; 103. stator blade; 2. transmission mechanism; 201. transmission motor; 202. transmission rod; 203. support block; 204. thread groove; 205. fixing part; 3. homogenizing mechanism; 301. rotor blade; 302. push plate; 303. floating plate; 4. grinding device. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4 A kilogram-level hydrogenated lecithin homogenizing device comprises a container mechanism 1, a transmission mechanism 2 is arranged inside the container mechanism 1, the transmission mechanism 2 drives a homogenizing mechanism 3 to emulsify the hydrogenated lecithin raw material, and a grinding device 4 driven by the transmission mechanism 2 is also arranged inside the container mechanism 1 to grind and refine the hydrogenated lecithin raw material;

[0027] The container mechanism 1 comprises a homogenizing barrel 101, a feed hopper 102 is fixedly connected to the top of the homogenizing barrel 101 for placing a large amount of raw materials, and stator blades 103 distributed equidistantly are fixedly connected to the inner wall of the homogenizing barrel 101;

[0028] The transmission mechanism 2 includes a transmission motor 201, which is located at the bottom of the homogenizing barrel 101. The transmission motor 201 drives a transmission rod 202 extending into the inside of the feed hopper 102. The outer surface of the transmission rod 202 is fixedly connected with a support block 203, and the support block 203 is located at the bottom of the feed hopper 102. The upper end of the transmission rod 202 is provided with a thread groove 204, and a fixing piece 205 is threadedly connected to the thread groove 204. The support block 203 and the fixing piece 205 cooperate to fix the grinding device 4 sleeved on the transmission rod 202, so that the transmission rod 202 drives the grinding device 4 to rotate and cooperate with the inner wall of the feed hopper 102 to grind the raw materials;

[0029] The homogenizing mechanism 3 includes rotor blades 301 arranged in pairs, the top and bottom of the rotor blades 301 overlap with the opposite surfaces of the two groups of stator blades 103 respectively, and when the rotor blades 301 rotate, shear force is formed between the rotor blades 301 and the stator blades 103 to achieve stirring and emulsification.

[0030] Through the above technical solution, a feed hopper 102 is provided to store a large amount of raw materials, so that the raw materials can enter the interior of the homogenizing barrel 101 in large quantities, and are impacted by the high-speed rotating rotor blades 301, and are emulsified and mixed by the shear force generated between the rotor blades 301 and the stator blades 103, and the stator blades 103 and the rotor blades 301 are provided in multiple groups, so that the efficiency of crushing, stirring and emulsifying a large amount of raw materials can be improved, and the effect of emulsifying and homogenizing the raw materials at the kilogram level can be achieved;

[0031] A detachable grinding device 4 is provided, and when the grinding device 4 rotates, the raw material is ground through a continuously decreasing gap to achieve fine grinding of the raw material;

[0032] Hydrogenated lecithin is an edible phospholipid and is commonly used in the cosmetics industry to prepare lotions, creams, shampoos and other cosmetics. Therefore, it is often necessary to homogenize and emulsify the hydrogenated lecithin cosmetic raw materials.

[0033] Specifically, the grinding device 4 is in the shape of a gyroscope, and a through hole is opened at the axis of the grinding device 4 , and the transmission rod 202 penetrates the through hole.

[0034] Through the above technical solution, the grinding device 4 is set to a gyroscope shape, so that the distance between the outer surface of the grinding device 4 and the inner wall of the feed hopper 102 is gradually reduced. When the grinding device 4 rotates at a high speed, the raw material can be gradually ground and refined.

[0035] Specifically, the grinding device 4 and the transmission rod 202 are separable, and a gap is left between the outer surface of the grinding device 4 and the inner wall of the feed hopper 102 .

[0036] Through the above technical solution, the grinding device 4 and the transmission rod 202 are installed detachably, so that when the raw material needs to be ground, grinding with different precisions can be achieved by replacing the grinding device 4 with different diameters, thereby achieving an effect of adjustable grinding precision.

[0037] Specifically, the rotor blades 301 in the same group are fixedly connected with push pieces 302 , and the push pieces 302 are arranged at an angle.

[0038] Through the above technical solution, the purpose of setting the pusher 302 is to improve the stirring efficiency of the raw materials, especially in the process of emulsifying kilogram-level raw materials. The high-speed rotating pusher 302 can push a large amount of raw materials, so that the raw materials can be continuously emulsified and homogenized by the shear force of the movement between the stator blade 103 and the rotor blade 301.

[0039] Specifically, a floating sheet 303 is fixedly connected to the bottom of the outer surface of the transmission rod 202 , and the bottom of the floating sheet 303 overlaps the inner bottom of the homogenizing barrel 101 .

[0040] Through the above technical solution, the purpose of setting the floating sheet 303 is to drive the raw materials settled at the bottom of the homogenizing barrel 101 to move, so as to avoid the raw materials settling at the inner bottom of the homogenizing barrel 101 and causing poor processing effect, especially when there are more raw materials, the raw materials at the bottom are more likely to settle.

[0041] Specifically, the floating sheet 303 is arranged to be inclined, and the inclination direction of the floating sheet 303 is the same as the direction of the pushing sheet 302 .

[0042] Through the above technical solution, the floating sheet 303 is tilted. Its purpose is that when the floating sheet 303 pushes the bottom raw material, the tilted floating sheet 303 will push the raw material upward under the action of centrifugal force, so that the bottom raw material floats upward, realizing the exchange of the positions of the upper and lower layers of raw materials.

[0043] Specifically, the stator blades 103 and the rotor blades 301 are both distributed in a circular array, and multiple layers are provided above and below. The stator blades 103 and the rotor blades 301 are both rod-shaped metals.

[0044] Through the above technical solution, a large number of stator blades 103 and rotor blades 301 are set to improve the scope and effect of stirring, homogenizing and emulsifying the raw materials, especially when the amount of raw materials is large, and the stator blades 103 and rotor blades 301 are both set to rod-shaped metal, so as to effectively increase the gap between the stator blades 103 and the rotor blades 301, so that the raw materials can float up and down well.

[0045] When in use, a large amount of raw materials are stored by setting a feed hopper 102, so that the raw materials can enter the interior of the homogenizing barrel 101 in large quantities, and are impacted by the high-speed rotating rotor blades 301, and are emulsified and mixed by the shear force generated between the rotor blades 301 and the stator blades 103, and the stator blades 103 and the rotor blades 301 are provided in multiple groups, so that the efficiency of crushing, stirring and emulsifying a large amount of raw materials can be improved, and the effect of emulsifying and homogenizing kilograms of raw materials can be achieved;

[0046] By providing a detachable grinding device 4, when the grinding device 4 rotates, the raw material will be ground through a continuously decreasing gap to achieve the refinement of the raw material, and during the use of the grinding device 4, grinding with different precisions can be achieved by replacing the grinding devices 4 with different diameters, thereby achieving an effect of adjustable grinding precision.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A kilogram-level hydrogenated lecithin homogenizing device, comprising a container mechanism (1), wherein a transmission mechanism (2) is arranged inside the container mechanism (1), and the transmission mechanism (2) drives a homogenizing mechanism (3) to emulsify the hydrogenated lecithin raw material, characterized in that: The container mechanism (1) is also provided with a grinding device (4) driven by the transmission mechanism (2) for grinding and refining the hydrogenated lecithin raw material; The container mechanism (1) comprises a homogenizing barrel (101), the top of the homogenizing barrel (101) is fixedly connected to a feed hopper (102) for placing a large amount of raw materials, and the inner wall of the homogenizing barrel (101) is fixedly connected to stator blades (103) distributed at equal intervals; The transmission mechanism (2) comprises a transmission motor (201), the transmission motor (201) is located at the bottom of the homogenizing barrel (101), the transmission motor (201) drives a transmission rod (202) extending into the inside of the feed hopper (102), the outer surface of the transmission rod (202) is fixedly connected with a support block (203), the support block (203) is located at the bottom of the feed hopper (102), the upper end of the transmission rod (202) is provided with a thread groove (204), the thread groove (204) is threadedly connected with a fixing piece (205), the support block (203) and the fixing piece (205) cooperate to fix the grinding device (4) sleeved on the transmission rod (202), so that the transmission rod (202) drives the grinding device (4) to rotate and cooperate with the inner wall of the feed hopper (102) to grind the raw material; The homogenizing mechanism (3) comprises rotor blades (301) arranged in pairs, the top and bottom of the rotor blades (301) respectively overlap with the opposite surfaces of the two groups of stator blades (103), and when the rotor blades (301) rotate, shear force is generated between the rotor blades (301) and the stator blades (103) to achieve stirring and emulsification.

2. A kilogram-level hydrogenated lecithin homogenizing equipment according to claim 1, characterized in that: The grinding device (4) is in the shape of a gyroscope, and a through hole is provided at the axis of the grinding device (4), and the through hole is penetrated by a transmission rod (202).

3. A kilogram-level hydrogenated lecithin homogenizing equipment according to claim 2, characterized in that: The grinding device (4) and the transmission rod (202) are separable, and a gap is left between the outer surface of the grinding device (4) and the inner wall of the feed hopper (102).

4. A kilogram-level hydrogenated lecithin homogenizing equipment according to claim 1, characterized in that: A pusher piece (302) is fixedly connected between the rotor blades (301) in the same group, and the pusher piece (302) is arranged at an angle.

5. A kilogram-level hydrogenated lecithin homogenizing equipment according to claim 4, characterized in that: A floating sheet (303) is fixedly connected to the bottom of the outer surface of the transmission rod (202), and the bottom of the floating sheet (303) overlaps the inner bottom of the homogenizing barrel (101).

6. A kilogram-level hydrogenated lecithin homogenizing equipment according to claim 5, characterized in that: The floating sheet (303) is arranged tilted, and the tilting direction of the floating sheet (303) is the same as the direction of the pushing sheet (302).

7. The kilogram-level hydrogenated lecithin homogenizing equipment according to claim 1, characterized in that: The stator blades (103) and the rotor blades (301) are both distributed in a circumferential array and are provided with multiple layers up and down. The stator blades (103) and the rotor blades (301) are both rod-shaped metals.

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