Automatic control shaper for processing fractured quartz sand

By designing an automatic control shaping machine for fracturing quartz sand processing, and using multiple crushing and screening methods, the problems of low shaping efficiency, unevenness and high energy consumption in the existing technology are solved, and efficient production and stable quality of quartz sand are achieved.

CN222551065UActive Publication Date: 2025-03-04PANJIN XINGLONGTAI DISTRICT GAOXIN IND CENT
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Patent Information

Application Number
CN202421204334.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-04
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing plastic shaping machines have problems such as inefficiency, uneven plastic shaping, high energy consumption and inconvenient screening when processing quartz sand, and it is difficult to meet the quartz sand products of different specifications and quality requirements.

Method used

An automatic control shaping machine for fracturing quartz sand processing is designed, and the first crushing wheel is used to crush the left and right crushing wheels, and the screen is moved by the cooperation of the turntable and the moving rod for screening. Then the second crushing component is crushed for the second time to meet the needs of quartz sand products of different specifications and quality.

Benefits of technology

It improves the production efficiency of quartz sand, reduces energy consumption, and ensures the stability of product quality, meeting the needs of quartz sand products of different specifications and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic control shaper for processing fractured quartz sand, which belongs to the technical field of shapers and comprises a lower casing, an upper casing fixedly mounted at the top end of the lower casing, a right crushing wheel and a left crushing wheel rotatably mounted in the upper casing, a first motor fixedly mounted on one side of the upper casing, and an output end of the first motor fixedly connected with the right crushing wheel. Two large gears are rotationally installed on the upper machine shell, the two large gears are meshed with each other, the two large gears are fixedly connected with the right crushing wheel and the left crushing wheel respectively, rotating discs are fixedly installed on the two sides of the left crushing wheel, round blocks are fixedly installed on the rotating discs, and a fixing plate is fixedly installed in the upper machine shell. According to the utility model, the left crushing wheel and the right crushing wheel are used for crushing for the first time, the turntable is matched with the moving rod to drive the screen to move for screening, and the second crushing assembly is used for crushing for the second time, so that the production of quartz sand products with different specifications and qualities is met, the production efficiency is improved, the energy consumption is reduced, and the stability of the product quality is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of shaping machines, in particular to an automatic control shaping machine for processing fracturing quartz sand. Background Art

[0002] Fracturing proppant is a ceramic particle product used for downhole support in oil fields. Its main function is to increase the production of oil and gas. This proppant needs to have a high fracturing strength to ensure that it can withstand extreme pressure conditions underground. Quartz sand occupies an important position in many industries due to its unique physical and chemical properties. Its high temperature resistance, small thermal expansion coefficient, high insulation, corrosion resistance and other characteristics make it an ideal fracturing proppant material. In order to improve the performance of quartz sand as a fracturing proppant, different production process technologies have been studied. Dry production microparticle shaping machine is one of the technologies. It improves the particle size distribution and shape of quartz sand through specific processing methods, thereby improving its effect as a fracturing proppant.

[0003] Most of the existing shaping machines use fixed abrasives or impact shaping methods, which often have problems such as low efficiency, uneven shaping, high energy consumption, and are not convenient for screening, and are not good at meeting the requirements of quartz sand products with different specifications and quality requirements. Therefore, we propose an automatic control shaping machine for fracturing quartz sand processing to solve this problem. Utility Model Content

[0004] The utility model aims to provide an automatic control shaping machine for processing fracturing quartz sand to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The automatic control shaping machine for fracturing quartz sand processing comprises: a lower casing, an upper casing is fixedly installed on the top of the lower casing, a right crushing wheel and a left crushing wheel are rotatably installed in the upper casing, a first motor is fixedly installed on one side of the upper casing, an output end of the first motor is fixedly connected to the right crushing wheel, two large gears are rotatably installed on the upper casing, the two large gears are meshed with each other, and the two large gears are respectively fixedly connected to the right crushing wheel and the left crushing wheel, a turntable is fixedly installed on both sides of the left crushing wheel, a round block is fixedly installed on the turntable, a fixed plate is fixedly installed in the upper casing, a screen is slidably installed on the top of the fixed plate, moving rods are fixedly installed on both sides of the screen, and the moving rod is sleeved on the outside of the round block, two square blocks are fixedly installed in the upper casing, a servo motor is fixedly installed in the square block, a threaded rod is fixedly installed on the output end of the servo motor, the two threaded rods are threadedly connected with the same threaded block, the bottom end of the threaded block slides against the top of the screen, and a second crushing assembly is arranged in the lower casing.

[0007] Preferably, the second crushing assembly comprises: a second motor and a rolling disc, the second motor is fixedly mounted in the lower casing, a driving gear and a rolling disc are fixedly mounted on the output end of the second motor, driven gears are meshed on both sides of the driving gear, a pinion is meshed on one side of the driven gear, a round rod is fixedly mounted on the top of the pinion, an upper bevel gear is fixedly mounted on the top of the round rod, two mounting blocks are fixedly mounted in the lower casing, a rotating block is rotatably mounted in the mounting block, a connecting bevel gear is integrally formed on the rotating block, one of the rotating blocks is meshed at the top of one of the upper bevel gears, and the other rotating block is meshed at the bottom of the other upper bevel gear, a universal joint is fixedly mounted on one side of the rotating block, and a rolling wheel is fixedly mounted on one side of the universal joint.

[0008] Preferably, the upper casing is provided with an installation groove matching the first motor, the upper casing is provided with a rotating groove matching the large gear, the upper casing is provided with a moving groove matching the moving rod, the moving rod is provided with a sliding hole matching the round block, the fixed plate is provided with an inclined plate through hole, a connecting block is fixedly installed in the upper casing, and the threaded rod is rotatably installed in the connecting block.

[0009] Preferably, a fixed circular groove matching the second motor is provided in the lower casing, a rotating groove matching the second motor, the driven gear and the pinion is provided on the lower casing, a mounting square groove matching the mounting block is provided in the lower casing, and a rotating groove matching the rolling disc is provided in the lower casing.

[0010] Preferably, a collection box is slidably mounted on the bottom end of the lower casing, a recovery slot matching the collection box is provided at the bottom end of the lower casing, a handle is fixedly mounted on one side of the collection box, and a loading chute is provided on the upper casing.

[0011] Preferably, a material discharge recessed hole is provided on the lower casing, the mounting block is rotatably mounted on the top of the rolling disc, the fixing plate is arranged on the top of the rolling disc, and a rotating hole matching the rotating block and the rolling wheel is provided on the mounting block.

[0012] In the utility model, the automatic control shaping machine for processing fracturing quartz sand is put into the top of the upper casing, the first motor is started, the first motor drives the right crushing wheel to rotate, thereby driving the large gear to rotate, the large gear drives another large gear to rotate, and drives the left crushing wheel to rotate, thereby performing a crushing operation, and then falls to the top of the screen, and at the same time the left crushing wheel drives the rotating disk to rotate, and the rotating disk drives the round block to move, thereby driving the moving rod sleeved on the outside of the round block to move, and at the same time the screen is shaken, thereby performing screening, and then starting the servo motor fixedly installed in the square block, and the servo motor drives the threaded rod to rotate, thereby driving the threaded block to move, and pushing the screened material down;

[0013] In the utility model, the automatic control shaping machine for processing fracturing quartz sand allows the material to fall into the top of the rolling plate through the inclined plate through-hole provided on the fixed plate, and at the same time starts the second motor, so that the second motor drives the driving gear and the rolling plate to rotate, and at the same time drives the two driven gears meshing with the driving gear to rotate, so that the driven gear drives the small gear to rotate, drives the round rod and the upper bevel gear to rotate, and the upper bevel gear drives the rotating block to rotate, and the rotating block drives the mounting block to rotate together through the universal joint to crush, and when accumulated to a certain extent, it will fall into the collection box through the collection hole provided on the lower casing to complete the collection;

[0014] The utility model has a reasonable structural design. The left crushing wheel and the right crushing wheel are used for the first crushing. The cooperation of the turntable and the moving rod drives the screen to move for screening. The second crushing component is used for the second crushing to meet the production of quartz sand products of different specifications and qualities, improve production efficiency, reduce energy consumption, and ensure the stability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional structural schematic diagram of the automatic control shaping machine for fracturing quartz sand processing proposed by the utility model;

[0016] Figure 2 This is a schematic cross-sectional view of the automatic control shaping machine for fracturing quartz sand processing proposed by the utility model;

[0017] Figure 3 It is a partial structural cross-sectional schematic diagram of the automatic control shaping machine for fracturing quartz sand processing proposed by the utility model;

[0018] Figure 4 The utility model is a schematic cross-sectional view of the local structure of the automatic control shaping machine for fracturing quartz sand processing proposed by the utility model.

[0019] In the figure: 1. lower casing; 2. upper casing; 3. collecting box; 4. right crushing wheel; 5. left crushing wheel; 6. large gear; 7. turntable; 8. screen; 9. square block; 10. fixed plate; 11. moving rod; 12. rolling plate; 13. rolling wheel; 14. mounting block; 15. upper bevel gear; 16. small gear; 17. round rod; 18. first motor; 19. servo motor; 20. threaded block; 21. second motor; 22. round block; 23. threaded rod; 24. driven gear; 25. driving gear; 26. rotating block; 27. universal joint. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-4 , an automatic control shaping machine for fracturing quartz sand processing, a lower casing 1, an upper casing 2 is fixedly installed on the top of the lower casing 1, a right crushing wheel 4 and a left crushing wheel 5 are rotatably installed in the upper casing 2, a first motor 18 is fixedly installed on one side of the upper casing 2, and the output end of the first motor 18 is fixedly connected to the right crushing wheel 4, two large gears 6 are rotatably installed on the upper casing 2, the two large gears 6 are meshed with each other, and the two large gears 6 are respectively fixedly connected to the right crushing wheel 4 and the left crushing wheel 5, and a turntable 7 is fixedly installed on both sides of the left crushing wheel 5, and a round Block 22, a fixed plate 10 is fixedly installed in the upper casing 2, a screen 8 is slidably installed on the top of the fixed plate 10, moving rods 11 are fixedly installed on both sides of the screen 8, and the moving rods 11 are sleeved on the outside of the round block 22, two square blocks 9 are fixedly installed in the upper casing 2, a servo motor 19 is fixedly installed in the square block 9, a threaded rod 23 is fixedly installed on the output end of the servo motor 19, the two threaded rods 23 are threadedly connected with the same threaded block 20, the bottom end of the threaded block 20 is slidably abutted against the top of the screen 8, and a second crushing assembly is arranged in the lower casing 1.

[0022] In this embodiment, the second crushing component includes: a second motor 21 and a crushing disc 12, the second motor 21 is fixedly installed in the lower casing 1, and a driving gear 25 and a crushing disc 12 are fixedly installed at the output end of the second motor 21. Driven gears 24 are meshed on both sides of the driving gear 25, and a pinion 16 is meshed on one side of the driven gear 24. A round rod 17 is fixedly installed on the top of the pinion 16, and an upper bevel gear 15 is fixedly installed on the top of the round rod 17. Two mounting blocks 14 are fixedly installed in the lower casing 1, and a rotating block 26 is rotatably installed in the mounting block 14. A connecting bevel gear is integrally formed on the rotating block 26, one of the rotating blocks 26 is meshed at the top of one of the upper bevel gears 15, and the other rotating block 26 is meshed at the bottom of the other upper bevel gear 15. A universal joint 27 is fixedly installed on one side of the rotating block 26, and a crushing wheel 13 is fixedly installed on one side of the universal joint 27 for further crushing.

[0023] In this embodiment, the upper casing 2 is provided with an installation groove matching the first motor 18, the upper casing 2 is provided with a rotating groove matching the large gear 6, the upper casing 2 is provided with a moving groove matching the moving rod 11, the moving rod 11 is provided with a sliding hole matching the round block 22, the fixed plate 10 is provided with an inclined plate through hole, a connecting block is fixedly installed in the upper casing 2, and the threaded rod 23 is rotatably installed in the connecting block for better rotation.

[0024] In this embodiment, a fixed circular groove matching the second motor 21 is opened in the lower casing 1, a rotating groove matching the second motor 21, the driven gear 24 and the pinion 16 is opened on the lower casing 1, an installation square groove matching the installation block 14 is opened in the lower casing 1, and a rotating groove matching the rolling disc 12 is opened in the lower casing 1 for better installation.

[0025] In this embodiment, a collecting box 3 is slidably installed at the bottom end of the lower shell 1, a recycling groove matching the collecting box 3 is opened at the bottom end of the lower shell 1, a handle is fixedly installed on one side of the collecting box 3, a loading chute is opened on the upper shell 2 for better recycling, a unloading recess is opened on the lower shell 1, the mounting block 14 is rotatably installed on the top of the rolling disc 12, the fixed plate 10 is set at the top of the rolling disc 12, and a rotating hole matching the rotating block 26 and the rolling wheel 13 is opened on the mounting block 14 for better rotation.

[0026] In this embodiment, when in use, by placing the material to be processed into the top of the upper casing 2, starting the first motor 18, allowing the first motor 18 to drive the right crushing wheel 4 to rotate, thereby driving the large gear 6 fixedly installed on the right crushing wheel 4 to rotate, allowing the large gear 6 to drive another large gear 6 meshing with it to rotate, driving the left crushing wheel 5 to rotate, thereby performing a crushing operation, and after a crushing operation, it falls to the top of the screen 8, and at the same time, the left crushing wheel 5 drives the turntable 7 fixedly installed on both sides thereof to rotate, allowing the turntable 7 to drive the round block 22 fixed thereon to move, thereby driving the moving rod 11 sleeved on the outside of the round block 22 to move, and at the same time driving the screen 8 to shake, thereby performing screening, and then starting the servo motor 19 fixedly installed in the square block 9, allowing the servo The motor 19 drives the threaded rod 23 to rotate, thereby driving the threaded block 20 to move, pushing down the screened material, allowing it to pass through the inclined plate through hole opened on the fixed plate 10, and allowing the material to fall into the top of the rolling disk 12. At the same time, the second motor 21 is started, allowing the second motor 21 to drive the driving gear 25 and the rolling disk 12 to rotate, and at the same time drive the two driven gears 24 meshing with the driving gear 25 to rotate, allowing the driven gear 24 to drive the pinion 16 to rotate, driving the round rod 17 and the upper bevel gear 15 to rotate, allowing the upper bevel gear 15 to drive the rotating block 26 to rotate, and the rotating block 26 drives the mounting block 14 to rotate together through the universal joint 27 to crush it. When it accumulates to a certain extent, it will fall into the collecting box 3 through the collecting hole opened on the lower casing 1 to complete the collection.

[0027] The above is a detailed introduction to the automatic control shaping machine for fracturing quartz sand processing provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. Automatically controlled shaping machine for fracturing quartz sand processing, characterized in that: include: A lower casing (1), an upper casing (2) is fixedly mounted on the top of the lower casing (1), a right crushing wheel (4) and a left crushing wheel (5) are rotatably mounted in the upper casing (2), a first motor (18) is fixedly mounted on one side of the upper casing (2), an output end of the first motor (18) is fixedly connected to the right crushing wheel (4), two large gears (6) are rotatably mounted on the upper casing (2), the two large gears (6) are meshed with each other, the two large gears (6) are respectively fixedly connected to the right crushing wheel (4) and the left crushing wheel (5), a rotating disk (7) is fixedly mounted on both sides of the left crushing wheel (5), a round block (22) is fixedly mounted on the rotating disk (7), and the upper casing (2) is fixedly mounted with a plurality of rotating disks (7). A fixed plate (10) is fixedly installed in the shell (2), a screen (8) is slidably installed on the top of the fixed plate (10), moving rods (11) are fixedly installed on both sides of the screen (8), and the moving rods (11) are sleeved on the outside of the round block (22). Two square blocks (9) are fixedly installed in the upper shell (2), a servo motor (19) is fixedly installed in the square block (9), a threaded rod (23) is fixedly installed on the output end of the servo motor (19), the two threaded rods (23) are threadedly connected to the same threaded block (20), the bottom end of the threaded block (20) is slidably abutted against the top of the screen (8), and a second crushing assembly is arranged in the lower shell (1).

2. The automatic control shaping machine for fracturing quartz sand processing according to claim 1, characterized in that: The second crushing assembly comprises: a second motor (21) and a crushing disc (12), wherein the second motor (21) is fixedly mounted in the lower housing (1), a driving gear (25) and a crushing disc (12) are fixedly mounted on the output end of the second motor (21), driven gears (24) are meshed on both sides of the driving gear (25), a pinion gear (16) is meshed on one side of the driven gear (24), a round rod (17) is fixedly mounted on the top of the pinion gear (16), and an upper bevel gear (16) is fixedly mounted on the top of the round rod (17). 5), two mounting blocks (14) are fixedly mounted in the lower housing (1), a rotating block (26) is rotatably mounted in the mounting block (14), a connecting bevel gear is integrally formed on the rotating block (26), one of the rotating blocks (26) is meshed with the top end of one of the upper bevel gears (15), and the other rotating block (26) is meshed with the bottom end of the other upper bevel gear (15), a universal joint (27) is fixedly mounted on one side of the rotating block (26), and a rolling wheel (13) is fixedly mounted on one side of the universal joint (27).

3. The automatic control shaping machine for fracturing quartz sand processing according to claim 1, characterized in that: The upper housing (2) is provided with a mounting groove matching the first motor (18), the upper housing (2) is provided with a rotating groove matching the large gear (6), the upper housing (2) is provided with a moving groove matching the moving rod (11), the moving rod (11) is provided with a sliding hole matching the round block (22), the fixed plate (10) is provided with an inclined plate through hole, a connecting block is fixedly installed in the upper housing (2), and the threaded rod (23) is rotatably installed in the connecting block.

4. The automatic control shaping machine for fracturing quartz sand processing according to claim 1, characterized in that: The lower housing (1) is provided with a fixed circular groove matching the second motor (21), the lower housing (1) is provided with a rotating groove matching the second motor (21), the driven gear (24) and the pinion (16), the lower housing (1) is provided with a mounting square groove matching the mounting block (14), and the lower housing (1) is provided with a rotating groove matching the rolling disc (12).

5. The automatic control shaping machine for fracturing quartz sand processing according to claim 1, characterized in that: A collection box (3) is slidably mounted on the bottom end of the lower housing (1), a recovery slot matching the collection box (3) is provided on the bottom end of the lower housing (1), a handle is fixedly mounted on one side of the collection box (3), and a loading chute is provided on the upper housing (2).

6. The automatic control shaping machine for fracturing quartz sand processing according to claim 2, characterized in that: The lower housing (1) is provided with a material discharge recessed hole, the mounting block (14) is rotatably mounted on the top of the rolling disc (12), the fixing plate (10) is arranged on the top of the rolling disc (12), and the mounting block (14) is provided with a rotating hole matching the rotating block (26) and the rolling wheel (13).