Pneumatic bottle distributing conveyor
By designing a pneumatic bottle split conveyor, the thickness detection sensor and high-pressure nozzle are used to realize the thickness detection and screening of glass bottles, the problem of low detection and screening efficiency in the prior art is solved, and the production efficiency and detection accuracy are improved.
Patent Information
- Application Number
- CN202420338688.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-02-23
AI Technical Summary
The prior art has low efficiency and inaccurate screening of wall thickness detection and unqualified glass bottles during the production process of glass bottles, making it difficult for mechanical properties to meet the standard requirements.
A pneumatic bottle split conveyor is designed, using a thickness detection sensor to automatically detect the wall thickness of the glass bottle, and distinguish and screen the unqualified glass bottles through high-pressure nozzles. The V-groove conveyor belt is used to ensure that the glass bottle falls into the collection box accurately.
It realizes automation of glass bottle wall thickness detection and accurate screening of unqualified glass bottles, improves production efficiency and inspection accuracy, and ensures that the mechanical performance of glass bottles meets the standard requirements.
Smart Images

Figure CN222551422U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass bottle production, in particular to a pneumatic bottle separation conveyor. Background Art
[0002] After the production and processing of glass bottles, many quality tests are required before they can be shipped out of the factory for use. Thickness is one of the important indicators to measure the quality of glass bottles. Bottles with insufficient thickness are very easy to break.
[0003] In addition, during the production process, the wall thickness of the glass bottle must be monitored to ensure that the production is maintained within the set process control limits. The measurement of wall thickness distribution information helps to ensure the pressure performance and appearance quality of the bottle. Especially under the trend of lightweight glass bottles, manufacturers need to pay attention to how to reduce the wall thickness while ensuring that the mechanical properties of the glass bottle meet the standard requirements.
[0004] After the thickness of the glass bottles is tested, unqualified glass bottles need to be screened. However, the efficiency of manual bottle sorting is very low and the screening is not accurate enough. Utility Model Content
[0005] In view of the above-mentioned defects, the utility model provides a pneumatic bottle separation conveyor which has higher efficiency, more accurate screening and can automatically screen and classify.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pneumatic bottle-separating conveyor, characterized in that it includes a frame, a plurality of conveying rollers are rotatably connected to the frame, the conveying rollers located at the ends of the frame are connected to a driving device for transmission, a first conveying belt and a second conveying belt with V-grooves are installed on the conveying rollers, one side of the first conveying belt and the second conveying belt are in contact with each other, a thickness detection sensor electrically connected to a control unit is fixedly connected to a side of the frame close to the first conveying belt, a plurality of high-pressure nozzles connected to a gas storage unit are fixedly connected to the frame on the same side of the thickness detection sensor, the high-pressure nozzles are electrically connected to the control unit, a conveying slide is provided at one end of the frame away from the thickness detection sensor, and a collection box is provided at the output end of the conveying slide.
[0007] As a further improvement of the present invention, the number of the high-pressure nozzles is 3.
[0008] As a further improvement of the utility model, a plurality of brackets are fixedly installed in an array on both sides of the frame between the high-pressure nozzle and the conveying slide rail, a top plate is fixedly connected to the top of the bracket, and a partition plate is fixedly connected to the center of the bottom of the top plate.
[0009] As a further improvement of the present invention, the number of the brackets is 6.
[0010] As a further improvement of the utility model, a gap is left between the bottom of the partition plate and the conveyor belt.
[0011] As a further improvement of the utility model, the conveying slide rail is fixedly connected to the top of the slide rail frame in an inclined state.
[0012] As a further improvement of the utility model, a vertical guide plate is provided in the middle of the conveying slide rail.
[0013] As a further improvement of the utility model, the driving device is fixedly connected to one end of the frame on which a conveying slide rail is provided.
[0014] As a further improvement of the utility model, the driving device includes a motor and a reducer, the output end of the motor is connected to the input end of the reducer for transmission, and the output end of the reducer is fixedly connected to a conveying roller located at one end of the conveying slide rail for transmission.
[0015] Beneficial effects of the utility model:
[0016] 1. By using a thickness detection sensor, the wall thickness of the glass bottle can be automatically detected, and then the gas is sprayed through a high-pressure nozzle to distinguish and screen out glass bottles with poor wall thickness. During the screening, a V-grooved conveyor belt can ensure that the glass bottles fall onto the second conveyor belt.
[0017] 2. By setting a guide plate on the conveying slide rail, it is possible to prevent the glass bottles from being offset or mixed during the falling process after screening, so that the glass bottles fall into a designated collection box. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is the axonometric drawing of the pneumatic bottle-separating conveyor of the utility model;
[0019] Figure 2 This is the front view of the pneumatic bottle separation conveyor;
[0020] Figure 3 It is a cross-sectional view of the conveyor belt;
[0021] In the figure: 1-frame, 2-first conveyor belt, 3-second conveyor belt, 4-thickness detection sensor, 5-high pressure nozzle, 6-partition frame, 60-bracket, 61-top plate, 62-partition plate, 7-driving device, 8-conveyor slide rail, 9-guide plate, 10-collection box, 11-slide rail frame. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in conjunction with the accompanying drawings. It should be understood that the specific examples described herein are only used to explain the utility model and are not used to limit the utility model. The directional terms mentioned in the following embodiments, such as: up, down, left, right, front or back, etc., are only referenced to the directions of the accompanying drawings. Therefore, the directional terms used are used to illustrate and are not used to limit the utility model. In addition, in all embodiments, the same figure numbers represent the same elements.
[0023] like Figure 1 The pneumatic bottle separating conveyor shown in the figure comprises a frame 1, on which a plurality of conveying rollers are rotatably mounted. A first conveying belt 2 and a second conveying belt 3 are sleeved on the conveying rollers, the first conveying belt 2 is provided with a first V-shaped groove, the second conveying belt 3 is provided with a second V-shaped groove, and one side of the first conveying belt 2 and the second conveying belt 3 are in contact with each other.
[0024] A thickness detection sensor 4 is fixedly mounted on the frame 1 at one side of the first conveyor belt 2 . The thickness detection sensor 4 is a non-contact thickness detection sensor. The thickness detection sensor 4 is electrically connected to the control unit.
[0025] As a further illustration of this example, the thickness detection sensor 4 can detect whether the thickness of the glass bottles on the first conveyor belt 2 is qualified, thereby sending an electrical signal back to the control unit.
[0026] Three high-pressure nozzles 5 are fixedly mounted on the frame 1 on one side of the thickness detection sensor 4 away from the input end of the conveyor belt, and the high-pressure nozzles 5 are connected to the air storage unit through an air intake pipe. The high-pressure nozzles 5 are electrically connected to the control unit.
[0027] As a further illustration of this example, the gas jet direction of the high-pressure nozzle 5 is directed toward the glass bottles, so that glass bottles with poor bottle thickness can be pushed from the first V-shaped groove on the first conveyor belt 2 to the second V-shaped groove on the second conveyor belt 3.
[0028] A partition frame 6 is installed on the frame 1 on the side of the high-pressure nozzle 5 close to the output end of the conveyor belt, and the partition frame 6 includes 6 groups of brackets 60. The bottom of the bracket 60 is fixedly connected to the frame 1, and the top of the bracket 60 is fixedly connected to a top plate 61. A partition plate 62 is fixedly connected to the center of the bottom of the top plate 61. The partition plate 62 is located between the connection between the first conveyor belt 2 and the second conveyor belt 3. The bottom of the partition plate 62 is located between the top of the connection and a gap is left between the conveyor belt.
[0029] A mounting seat is provided at one side of the output end of the frame 1. A driving device 7 is fixedly connected to the mounting seat. The driving device 7 includes a motor and a reducer, wherein the output end of the motor is connected to the input end of the reducer for transmission, and the output end of the reducer is fixedly connected to the conveying roller at the end for transmission.
[0030] A conveying slide 8 is provided at the output end of the rack 1, and the conveying slide 8 is fixedly connected to the top of the slide frame 11 at an angle, and a vertical guide plate 9 is provided in the middle of the conveying slide 8. Two collection boxes 10 are placed at one end of the slide frame 11 away from the rack 1, and the top of the collection box 10 is flush with the bottom of the conveying slide 8.
[0031] As a further illustration of this example, the width of the collection box 10 is consistent with the distance between the side wall of the conveying slide 8 and the guide plate 9 , and the plastic bottles falling from the conveying slide 8 can directly fall into the corresponding collection box 10 .
[0032] The working principle and use process of the utility model are as follows: the driving device is started, and the driving device drives the first conveyor belt 2 and the second conveyor belt 3 to start moving. The glass bottle is first placed in the first V-shaped groove of the first conveyor belt 2 and moves therewith. When the glass bottle passes the thickness detection sensor 4, if the bottle wall thickness is less than the specified thickness, the thickness detection sensor 4 sends a signal to the control unit. At this time, the detected glass bottle is just located at the high-pressure nozzle. The control unit controls the high-pressure nozzle 5 to spray gas to push the glass bottle on the first conveyor belt 2 into the second V-shaped groove on the second conveyor belt 3; if the thickness of the glass bottle is better than the specified thickness, the high-pressure nozzle 5 does not work, and the glass bottle is still transported in the first V-shaped groove. The glass bottles on the two conveyor belts arrive at the conveying slide rail 8, and slide down from the conveyor belt to the corresponding side of the conveying slide rail 8 and fall into the collection box 10.
[0033] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above implementation measures. All technical solutions under the idea of the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
Claims
1. A pneumatic bottle conveyor, characterized in that: The invention comprises a frame (1), wherein a plurality of conveying rollers are rotatably connected to the frame (1), wherein the conveying rollers at the ends of the frame are connected to a driving device (7) for transmission, wherein a first conveying belt (2) and a second conveying belt (3) with V-grooves are mounted on the conveying rollers, wherein one side of the first conveying belt (2) and the second conveying belt (3) are in contact with each other, wherein a thickness detection sensor (4) electrically connected to a control unit is fixedly connected to the side of the frame (1) close to the first conveying belt (2), wherein a plurality of high-pressure nozzles (5) connected to a gas storage unit are fixedly connected to the frame (1) on the same side as the thickness detection sensor (4), wherein the high-pressure nozzles (5) are electrically connected to the control unit, and wherein a conveying slide rail (8) is provided at one end of the frame (1) away from the thickness detection sensor (4), wherein a collection box (10) is provided at the output end of the conveying slide rail (8).
2. The pneumatic bottle conveyor according to claim 1, characterized in that: The number of the high-pressure nozzles (5) is 3.
3. The pneumatic bottle conveyor according to claim 1, characterized in that: A plurality of brackets (60) are fixedly installed in an array on both sides of the frame (1) between the high-pressure nozzle (5) and the conveying slide rail (8), a top plate (61) is fixedly connected to the top of the bracket (60), and a partition plate (62) is fixedly connected to the center of the bottom of the top plate (61).
4. The pneumatic bottle conveyor according to claim 3, characterized in that: The number of the brackets (60) is 6.
5. The pneumatic bottle conveyor according to claim 3, characterized in that: A gap is left between the bottom of the partition plate (62) and the conveyor belt.
6. The pneumatic bottle conveyor according to claim 1, characterized in that: The conveying slide rail (8) is fixedly connected to the top of the slide rail frame (11) in an inclined state.
7. The pneumatic bottle conveyor according to claim 1, characterized in that: A vertical guide plate (9) is provided in the middle of the conveying slide rail (8).
8. The pneumatic bottle conveyor according to claim 1, characterized in that: The driving device (7) is fixedly connected to one end of a conveying slide rail (8) provided on the frame (1).
9. The pneumatic bottle conveyor according to claim 1, characterized in that: The driving device comprises a motor and a reducer, wherein the output end of the motor is connected to the input end of the reducer for transmission, and the output end of the reducer is fixedly connected to a conveying roller located at one end of a conveying slide rail (8) for transmission.