Reaction kettle cleaning device for cold rolling oil
By designing a cold-rolled oil reactor cleaning device for telescopic chuck assembly and drying mechanism, the problem of long drying time of the reactor cleaning equipment and inconsistent equipment specifications in the prior art is solved, and the cleaning and rapid drying of reactors that are adapted to different specifications is achieved, which improves efficiency and reduces costs.
Patent Information
- Application Number
- CN202420568992.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The existing reactor cleaning equipment needs to be dried naturally during the drying process, resulting in an increase in time cost. At the same time, different specifications of reactors require different specifications of cleaning equipment, which increases the cost.
A reactor cleaning device for cold rolling oil is designed, using a telescopic chuck assembly and a drying mechanism. The telescopic chuck assembly can be adjusted to accommodate the cleaning inlet of the reactor of different specifications, and the drying mechanism accelerates the drying of the inner wall of the reactor through the fan and the electric heating box.
The device can adapt to reactors of different specifications, improves cleaning efficiency and equipment usage range; the drying mechanism significantly saves drying time and reduces costs.
Smart Images
Figure CN222551617U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactor cleaning, in particular to a reactor cleaning device for cold rolling oil. Background Art
[0002] Reactor is a comprehensive reaction vessel, widely used in the fields of petroleum, chemical, rubber, dye, medicine and food. Cold rolling oil products are made of refined base oil with multiple extreme pressure agents, oiliness agents and other additives. It is a high extreme pressure metal processing oil specially formulated for metal cold rolling, stretching, stamping, punching and calendering processes. After a period of operation, the reactor for cold rolling oil processing will inevitably accumulate various dirt and residues, which may not only affect the normal operation of the equipment, but also have a negative impact on product quality.
[0003] In the prior art, the interior of a reactor is usually cleaned by a worker entering the reactor or using mechanical cleaning equipment to clean the inner wall of the reactor. Manual cleaning is not only inefficient, but the residues in the reactor may cause harm to human health. After the existing mechanical cleaning equipment for reactors is completed, it is necessary to wait for the water stains inside the reactor to dry naturally, which wastes time. In addition, due to the different specifications of reactors, different reactors may require cleaning equipment of different specifications, which increases costs. Summary of the invention
[0004] In order to overcome the problems of increased time cost due to the need for natural drying after cleaning of the existing reactor and increased cost due to the provision of cleaning equipment of different specifications, the utility model provides a reactor cleaning device for cold rolling oil.
[0005] The utility model provides a cold rolling oil reactor cleaning device adopts the following technical scheme:
[0006] A cold rolling oil reactor cleaning device comprises a base, a telescopic chuck assembly, a cleaning mechanism and a drying mechanism, wherein the telescopic chuck assembly is fixedly mounted on the bottom of the base, the telescopic chuck assembly is symmetrically arranged on the base, the cleaning mechanism and the drying mechanism are both fixedly mounted on the base, the cleaning mechanism and the drying mechanism are arranged perpendicular to the base, and the cleaning mechanism and the drying mechanism are arranged on both sides of the telescopic chuck assembly.
[0007] By adopting the above technical solution and setting up a telescopic chuck assembly, the telescopic chuck assembly can be adjusted to adapt to the size of the cleaning inlet of reactors of different specifications, so that the equipment can be used for cleaning reactors of different specifications, thereby improving the utilization efficiency; by setting up a drying mechanism, after the inner wall of the reactor is cleaned, the drying of the water stains inside the reactor can be accelerated, and the inside of the reactor can be dried and cleaned, thereby saving time and cost.
[0008] Preferably, the telescopic chuck assembly comprises a chuck and a telescopic cylinder, the telescopic cylinder is fixedly mounted on a base, and the extended end of the telescopic cylinder is fixedly connected to the chuck.
[0009] Preferably, the chuck comprises a horizontal portion and a vertical portion, the horizontal portion and the vertical portion are vertically fixedly connected to each other, the horizontal portion is fixedly connected to the upper end surface of the vertical portion, and the vertical portion is fixedly connected to the extended end of the telescopic cylinder.
[0010] Preferably, the cleaning mechanism includes a water pump, a connecting pipe, a cleaning pipe and a nozzle, the water pump is fixedly mounted on a base, the water pump pipe is connected to an external cleaning liquid, the connecting pipe vertically passes through the base, one end of the connecting pipe is connected to the water pump pipe, and the other end is rotatably connected to the cleaning pipe, and the nozzle is fixedly arranged on the cleaning pipe.
[0011] Preferably, the bottom of the cleaning pipe is hemispherical, and a plurality of circles of nozzles with different heights are arranged on the circumferential surface of the cleaning pipe, and the axes of the nozzles at the same height intersect to form an equipolygon. The bottom of the cleaning pipe is also provided with a plurality of circles of nozzles with different heights, and the nozzles are distributed centrally and symmetrically at the bottom of the cleaning pipe.
[0012] By adopting the above technical solution, nozzles are provided on the circumference and bottom of the cleaning pipe, that is, when the external cleaning liquid is pressurized by the water pump, it is transported to the cleaning pipe through the connecting pipe and finally sprayed out by the nozzle. Under the centrifugal action of the water flow and the driving force of the reaction force, the cleaning pipe starts to rotate, so that every corner inside the reactor can be rinsed, avoiding cleaning dead corners and improving the cleaning efficiency.
[0013] Preferably, the drying mechanism includes a fan, an electric heating box, an air supply pipe and an air outlet, the fan and the electric heating box are fixedly mounted on a base, the fan is fixedly mounted on one end of the electric heating box, the electric heating box is connected to the air supply pipe, the air supply pipe vertically passes through the base, and an air outlet is fixedly mounted on the bottom of the air supply pipe.
[0014] Preferably, the air outlet head is provided with an annular air outlet, and the cross-sectional shape of the annular air outlet is trapezoidal.
[0015] In summary, the utility model has the following beneficial effects:
[0016] 1. The utility model discloses a cold rolling oil reactor cleaning device. By setting a telescopic chuck assembly, the telescopic chuck assembly can be adjusted to adapt to the size of the cleaning inlet of reactors of different specifications, so that the device can be used for cleaning reactors of different specifications, thereby improving its utilization efficiency. By setting a drying mechanism, after the inner wall of the reactor is cleaned, the drying of water stains inside the reactor can be accelerated, and the inside of the reactor can be dried and cleaned, thereby saving time and cost.
[0017] 2. The utility model is a cold rolling oil reactor cleaning device, the axes of the nozzles on the circumferential surface of the cleaning pipe intersect to form an equipolygon, and the nozzles on the bottom are centrally symmetrically distributed, that is, when the external cleaning liquid is pressurized by a water pump, it is transported to the cleaning pipe through a connecting pipe and finally sprayed out by the nozzle. Under the centrifugal effect of the water flow and the driving force of the reaction force, the cleaning pipe starts to rotate, so that every corner inside the reactor can be rinsed, avoiding cleaning dead corners and improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of a cold rolling oil reactor cleaning device of the utility model;
[0019] Figure 2 This is a front view of the cold rolling oil reactor cleaning device of the utility model;
[0020] Figure 3 It is a side view of the cold rolling oil reactor cleaning device of the utility model;
[0021] Figure 4 for Figure 3 Enlarged view at A in the middle;
[0022] Figure 5 The utility model is a schematic diagram of a cleaning pipe and a nozzle of a cold rolling oil reactor cleaning device.
[0023] Explanation of the accompanying drawings: 1. base; 2. telescopic chuck assembly; 21. chuck; 211. horizontal portion; 212. vertical portion; 22. telescopic cylinder; 3. cleaning mechanism; 31. water pump; 32. connecting pipe; 33. cleaning pipe; 34. nozzle; 4. drying mechanism; 41. fan; 42. electric heating box; 43. air supply pipe; 44. air outlet; 441. annular air outlet. DETAILED DESCRIPTION
[0024] The following is combined with Figure 1-Figure 5 The utility model is described in further detail.
[0025] This embodiment discloses a cold rolling oil reactor cleaning device. Figure 1 and Figure 2, including a base 1, a telescopic chuck assembly 2, a cleaning mechanism 3 and a drying mechanism 4, wherein the base 1 is used as the main body of the reactor cleaning device, the telescopic chuck assembly 2, the cleaning mechanism 3 and the drying mechanism 4 are all fixedly mounted on the base 1, the base 1 is preferably disc-shaped, the telescopic chuck assembly 2 is preferably fixedly mounted on the bottom of the base 1 to avoid interference with the reactor cleaning port caused by the excessive size of the base 1, the telescopic chuck assembly 2 includes a chuck 21 and a telescopic cylinder 22, the telescopic cylinder 22 is fixedly mounted on the bottom of the base 1, and the telescopic cylinder 22 The extended end is fixedly connected to the chuck 21, and the telescopic cylinder 22 is preferably a bidirectional cylinder, that is, the two ends of the telescopic cylinder 22 are respectively fixedly connected to a group of chucks 21, so that the synchronous control of the two groups of chucks 21 can be achieved, and the cleaning device can be clamped in the middle of the cleaning port of the reactor; the cleaning mechanism 3 is a component for cleaning the dirt and residue on the inner wall of the reactor, and the drying mechanism 4 is a component for drying the residual water stains inside the reactor. The cleaning mechanism 3 and the drying mechanism 4 are both fixedly installed on the base 1, and the cleaning mechanism 3 and the drying mechanism 4 are arranged vertically on the base 1.
[0026] Among them, Figure 1-Figure 3 As shown, the chuck 21 includes a horizontal portion 211 and a vertical portion 212. The horizontal portion 211 and the vertical portion 212 are perpendicular to each other and fixedly connected. The horizontal portion 211 is fixedly connected to the upper end surface of the vertical portion 212, and the vertical portion 212 is fixedly connected to the extended end of the telescopic cylinder 22. When the equipment is working, the horizontal portion 211 is placed on the upper end surface of the cleaning port of the reactor, and the vertical portion 212 is pressed against the inner wall of the cleaning port of the reactor under the action of the telescopic cylinder 22. The cooperation between the horizontal portion 211 and the vertical portion 212 enables the cleaning device to be stably fixed on the cleaning port of the reactor, and can adapt to cleaning ports of different specifications.
[0027] Among them, Figure 1-Figure 5As shown, the cleaning mechanism 3 includes a water pump 31, a connecting pipe 32, a cleaning pipe 33 and a nozzle 34. The water pump 31 is fixedly installed on the base 1. The water pump 31 pipeline is connected to the external cleaning liquid. The cleaning liquid is pressurized while being transported. The connecting pipe 32 vertically penetrates the base 1. One end of the connecting pipe 32 is connected to the water pump 31 pipeline, and the other end is rotatably connected to the cleaning pipe 33. The connecting pipe 32 and the cleaning pipe 33 are preferably rotatably connected through a sealed bearing to avoid leakage of high-pressure cleaning liquid at the connection. A plurality of nozzles 34 with different heights are arranged on the circumference of the cleaning pipe 33. The axis of the nozzle 34 at the same height The intersection forms an equipolygon, the bottom of the cleaning pipe 33 is hemispherical, and a plurality of circles of nozzles 34 with different heights are also arranged at the bottom of the cleaning pipe 33. The nozzles 34 are centrally symmetrically distributed at the bottom of the cleaning pipe 33, and the axis of the nozzles 34 at the bottom of the cleaning pipe 33 does not pass through the center of the sphere at the bottom of the cleaning pipe 33. When the external cleaning liquid is pressurized by the water pump 31, it is transported to the cleaning pipe 33 through the connecting pipe 32 and finally sprayed out by the nozzles 34. Under the impetus of the centrifugal force and reaction force of the water flow, the cleaning pipe 33 starts to rotate, so that every corner inside the reactor can be washed, avoiding cleaning dead corners and improving the cleaning efficiency.
[0028] Among them, Figure 1-Figure 4 As shown, the drying mechanism 4 includes a fan 41, an electric heating box 42, an air supply pipe 43 and an air outlet 44. The fan 41 and the electric heating box 42 are fixedly installed on the base 1. An electric heating pipe is arranged inside the electric heating box 42. The fan 41 is fixedly installed at one end of the electric heating box 42. The electric heating box 42 is connected to the air supply pipe 43. The air supply pipe 43 vertically penetrates the base 1. An air outlet 44 is fixedly installed at the bottom of the air supply pipe 43. The fan 41 continuously inhales fresh air into the electric heating box 42. The air in the electric heating box 42 is heated by the electric heating pipe and becomes hot air, which is discharged from the air outlet 44 through the air supply pipe 43. Among them, the air outlet 44 is preferably provided with a plurality of annular air outlets 441, and the cross-sectional shape of the annular air outlet 441 is preferably trapezoidal, so that the annular air outlet 441 can transport hot air to a wider angle, thereby accelerating the drying speed inside the reactor.
[0029] The working principle of this embodiment is as follows: first, according to the specifications of the cleaning port of the reactor to be cleaned, the telescopic cylinder 22 is adjusted so that the horizontal portion 211 is placed on the upper end surface of the cleaning port of the reactor, and the vertical portion 212 is pressed against the inner wall of the cleaning port of the reactor under the action of the telescopic cylinder 22. The horizontal portion 211 and the vertical portion 212 cooperate to enable the cleaning device to be stably fixed on the cleaning port of the reactor. Then, the cleaning mechanism 3 is started, and the water pump 31 delivers and pressurizes the external cleaning liquid, and the external cleaning liquid is sequentially delivered to the cleaning port through the connecting pipe 32. The water in the electric heating box 42 is heated by the electric heating tube and becomes hot air, which is then sent to the air outlet 44 through the air supply pipe 43 and finally discharged from the annular air outlet 441 to accelerate the evaporation of water stains inside the reactor.
[0030] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A cold rolling oil reactor cleaning device, characterized in that: The invention comprises a base (1), a telescopic chuck assembly (2), a cleaning mechanism (3) and a drying mechanism (4), wherein the telescopic chuck assembly (2) is fixedly mounted on the bottom of the base (1), the telescopic chuck assembly (2) is symmetrically arranged on the base (1), the cleaning mechanism (3) and the drying mechanism (4) are both fixedly mounted on the base (1), the cleaning mechanism (3) and the drying mechanism (4) are arranged perpendicular to the base (1), and the cleaning mechanism (3) and the drying mechanism (4) are arranged on both sides of the telescopic chuck assembly (2).
2. A cold rolling oil reactor cleaning device according to claim 1, characterized in that: The telescopic chuck assembly (2) comprises a chuck (21) and a telescopic cylinder (22); the telescopic cylinder (22) is fixedly mounted on the base (1); and the extended end of the telescopic cylinder (22) is fixedly connected to the chuck (21).
3. A cold rolling oil reactor cleaning device according to claim 2, characterized in that: The chuck (21) comprises a horizontal portion (211) and a vertical portion (212), wherein the horizontal portion (211) and the vertical portion (212) are vertically fixedly connected to each other, the horizontal portion (211) is fixedly connected to the upper end surface of the vertical portion (212), and the vertical portion (212) is fixedly connected to the extended end of the telescopic cylinder (22).
4. A cold rolling oil reactor cleaning device according to claim 1, characterized in that: The cleaning mechanism (3) comprises a water pump (31), a connecting pipe (32), a cleaning pipe (33) and a nozzle (34); the water pump (31) is fixedly mounted on the base (1); a pipeline of the water pump (31) is connected to an external cleaning liquid; the connecting pipe (32) vertically penetrates the base (1); one end of the connecting pipe (32) is connected to the pipeline of the water pump (31) and the other end is rotatably connected to the cleaning pipe (33); and the nozzle (34) is fixedly arranged on the cleaning pipe (33).
5. A cold rolling oil reactor cleaning device according to claim 4, characterized in that: The bottom of the cleaning pipe (33) is hemispherical, and a plurality of nozzles (34) of different heights are arranged on the circumference of the cleaning pipe (33). The axes of the nozzles (34) of the same height intersect to form an equipolygon. The bottom of the cleaning pipe (33) is also provided with a plurality of nozzles (34) of different heights. The nozzles (34) are distributed symmetrically at the center of the bottom of the cleaning pipe (33).
6. A cold rolling oil reactor cleaning device according to claim 1, characterized in that: The drying mechanism (4) comprises a fan (41), an electric heating box (42), an air supply pipe (43) and an air outlet (44); the fan (41) and the electric heating box (42) are fixedly mounted on the base (1); the fan (41) is fixedly mounted on one end of the electric heating box (42); the electric heating box (42) is connected to the air supply pipe (43); the air supply pipe (43) vertically penetrates the base (1); and an air outlet (44) is fixedly mounted on the bottom of the air supply pipe (43).
7. A cold rolling oil reactor cleaning device according to claim 6, characterized in that: The air outlet head (44) is provided with an annular air outlet (441), and the cross-sectional shape of the annular air outlet (441) is a trapezoid.