Radial drilling machine for valve machining

By designing a combination of driving gears and multiple adjustment gears on the rocker arm drilling machine for valve processing, the problem of cumbersome drilling angle adjustment and prone to errors in valve processing is solved, and simpler and more precise angle adjustment is achieved.

CN222552235UActive Publication Date: 2025-03-04JIANGSU JINYIYUAN POWER EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420536760.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-03-04
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

During valve processing, when controlling the drilling interval angle through the motor, adjustment is more complicated and angle errors are prone to occur.

Method used

A rocker arm drilling machine for valve processing is designed. By setting a processing box on the surface of the drilling machine body, a combination of driving gears and multiple adjustment gears are arranged inside the processing box. By meshing the adjustment gears with different teeth numbers and the driving gears, the fixed block rotates at different angles, and then the drilling angle is adjusted.

Benefits of technology

The drilling angle adjustment process is simplified, the operation complexity is reduced, the angle adjustment accuracy is improved, and the occurrence of angle errors is avoided.

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Abstract

The radial drilling machine for valve machining comprises a drilling machine body, a machining box is fixed to the surface of the drilling machine body, a fixing block is installed in the machining box in a rotating mode, a fixing assembly is arranged on the surface of the fixing block, and a rotating mechanism is arranged between the fixing block and the machining box. The utility model relates to the technical field of valve machining. According to the radial drilling machine for valve machining, the machining box with an opening is arranged on the surface of the drilling machine body, a fixing block capable of rotating through a gear is arranged in the machining box, and a combination of a driving gear and a plurality of adjusting gears is arranged in the machining box; the fixed block can be driven to rotate by different angles through meshing of the adjusting gear with different tooth numbers and the driving gear, so that when the fixed block is controlled to rotate by different angles, the meshed adjusting gear and the control motor are changed to drive the driving rod to rotate by turns, and relative adjustment parameters are simpler; and drilling machining of valves with different hole number requirements is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve processing, in particular to a radial drilling machine for valve processing. Background Art

[0002] When manufacturing and processing valves, it is necessary to use a drilling machine to drill appropriate holes at appropriate positions between the valve body and the valve cover, and fix the two through the holes and screws.

[0003] According to the retrieval of China Invention Publication No.: CN220515455U, a radial drilling machine for valve processing is disclosed, comprising a base and a fixed seat installed on the top of the base, the top of the base is fixedly installed with a protective groove, the top of the fixed seat is fixedly installed with a movable rod, the outer side of the movable rod is movably installed with a cross bar, one side of the cross bar is movably installed with a drilling machine, one side of the inside of the protective groove is fixedly installed with a mounting plate, the inner side of the mounting plate is movably installed with a flipper, connecting shafts are installed on both sides of the flipper, one side of the connecting shaft is connected to the protective groove through an electric telescopic rod, the utility model can fix the valve body of the valve by using an extension rod and a card plate in combination, and can better fix the circular valve body of the valve compared with the traditional fixing method, and at the same time, the servo motor on one side can drive the rotating shaft to rotate as a whole, the product is convenient for drilling holes at both ends of the valve body, and increases the convenience of using the device.

[0004] However, when implementing the above technical scheme, there are the following problems: the above scheme can realize that the motor drives the overall rotation after the position is fixed during valve processing, replacing the traditional manual rotation to adjust the angle of drilling, which is convenient for the use of the device, but the valve drilling angle adjustment in the above scheme is achieved by a motor. When drilling holes at different angles on the valve surface, it is necessary to adjust the motor parameters to control the angle, or turn off the motor at the appropriate time. The motor parameter control angle makes the operator's work more cumbersome, and angle errors are prone to occur when the motor is turned off to ensure the angle during angle adjustment. For this reason, the utility model provides a radial arm drilling machine for valve processing. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a radial drilling machine for valve processing, which solves the problem of complicated adjustment when drilling holes with different interval angles when the drilling interval angle is controlled by a motor during valve processing.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a radial drilling machine for valve processing, comprising a drilling machine body, a processing box is fixed on the surface of the drilling machine body, a fixed block is rotatably installed inside the processing box, a fixed component is arranged on the surface of the fixed block to fix the valve, a rotating mechanism is arranged between the fixed block and the processing box to control the rotation angle, and the rotating mechanism includes:

[0007] A driving assembly, a driving gear fixed to the bottom of the fixed block, a driving rod is provided for the internal rotation of the processing box, a transfer rod is provided for the internal rotation of the processing box, and a synchronization assembly is provided between the transfer rod and the driving rod to realize rotation synchronization;

[0008] An adjusting component, an adjusting block sliding inside the processing box, a limiting component is arranged between the adjusting block and the processing box to achieve position fixation, an adjusting gear is arranged on the surface of the adjusting block for rotation, and a locking component is arranged between the adjusting gear and the transfer rod to achieve position fixation.

[0009] Preferably, the fixing assembly comprises a fixing column that slides with the surface of the fixing block, and a fixing rod slides inside the fixing column.

[0010] Preferably, a fixing groove is formed on the surface of the fixing block, and a fixing spring is fixed between the fixing column and the fixing groove.

[0011] Preferably, the synchronization assembly includes synchronization wheels fixed on the surfaces of the driving rod and the transfer rod, and the synchronization wheels are connected by a synchronization belt.

[0012] Preferably, the limiting assembly includes a limiting block that slides with the surface of the processing box, and a limiting groove is provided on the surface of the adjusting block.

[0013] Preferably, the locking assembly includes a locking column that slides inside the transfer rod, a locking spring is fixedly connected between the locking column and the transfer rod, and an arc groove is provided at the bottom of the adjusting gear.

[0014] Beneficial Effects

[0015] The utility model provides a radial drilling machine for valve processing. Compared with the prior art, it has the following advantages:

[0016] Beneficial effects:

[0017] (1) The radial drilling machine for valve processing has an opening processing box on the surface of the drilling machine body, a fixed block that can be rotated by a gear is arranged inside the processing box, and a combination of a driving gear and a plurality of adjusting gears is arranged inside the processing box. The fixed block can be rotated to different angles by meshing the adjusting gear with different numbers of teeth with the driving gear, thereby controlling the number of circles of the driving rod driven by the motor to rotate when the fixed block rotates to different angles. The adjustment parameters are relatively simpler and it is more convenient to drill holes for valves with different hole numbers.

[0018] (2) The radial drilling machine for valve processing has a slidable locking column and an arc groove that can contact the surface of the locking column between the transfer rod and the adjusting gear. The sliding of the locking column inside the arc groove can make it possible to change the position of the adjusting gear without any obstruction. At the same time, when the locking column moves to a certain position in the arc groove, the protrusion on the surface and the friction generated can drive the adjusting gear to rotate, thereby causing the driving gear to rotate, so that the motor can drive and control the rotation angle of the driving gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural stereogram of the utility model;

[0020] Figure 2 It is a three-dimensional structural cross-sectional view of the fixing block of the utility model;

[0021] Figure 3 This is a three-dimensional structural diagram of the adjusting gear of the utility model;

[0022] Figure 4 It is a three-dimensional structural cross-sectional view of the synchronization component of the utility model;

[0023] Figure 5 It is a three-dimensional structural cross-sectional view of the fastening assembly of the utility model.

[0024] In the figure: 1-drilling machine body, 2-processing box, 3-fixed block, 4-rotating mechanism, 41-driving gear, 42-driving rod, 43-transfer rod, 44-adjusting block, 45-adjusting gear, 5-fixed component, 51-fixed column, 52-fixed rod, 53-fixed groove, 54-fixed spring, 6-synchronous component, 61-synchronous wheel, 62-synchronous belt, 7-limiting component, 71-limiting block, 72-limiting groove, 8-clamping component, 81-clamping column, 82-clamping spring, 83-arc groove. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 , the utility model provides two technical solutions:

[0027] Embodiment 1

[0028] A radial drilling machine for valve processing includes a drilling machine body 1, the drilling machine body 1 includes a larger base, a drilling machine bracket that can slide under the action of a cylinder and an electric telescopic rod, and a drilling machine threadedly connected inside the drilling machine bracket. The drilling machine position can be adjusted and drilling can be achieved through the drilling machine body 1. The model and function of the drilling machine in the drilling machine body 1 are the same as those in the reference patent. A processing box 2 is fixed on the surface of the drilling machine body 1, and a fixed block 3 is rotatably installed inside the processing box 2. A fixed component 5 is arranged on the surface of the fixed block 3 to fix the valve. A rotating mechanism 4 is arranged between the fixed block 3 and the processing box 2 to control the rotation angle. The rotating mechanism 4 includes:

[0029] The driving assembly is fixed to the bottom of the fixed block 3 with a driving gear 41. The internal rotation of the processing box 2 is provided with a driving rod 42. One end of the driving rod 42 is fixedly connected to one end of the output shaft of the three-phase asynchronous motor through a coupling. The motor can be powered to drive the driving rod 42 to rotate. The internal rotation of the processing box 2 is provided with a transfer rod 43. A synchronization assembly 6 is provided between the transfer rod 43 and the driving rod 42 to achieve rotation synchronization.

[0030] An adjusting assembly, an adjusting block 44 that slides inside the processing box 2, a limit assembly 7 is provided between the adjusting block 44 and the processing box 2 to achieve position fixing, an adjusting gear 45 is provided on the surface of the adjusting block 44 for rotation, a locking assembly 8 is provided between the adjusting gear 45 and the transfer rod 43 to achieve position fixing, the surface of the adjusting gear 45 can mesh with the surface of the driving gear 41, the number of teeth on the surface of the adjusting gear 45 is unevenly distributed and the number of teeth is different, there are four adjusting gears 45, the number of teeth of the adjusting gear 45 is one-sixth, one-eighth, one-twelfth and one-twenty-fourth of the number of teeth of the driving gear 41 respectively, and one rotation of the adjusting gear 45 can drive the driving gear 41 to rotate sixty degrees, forty-five degrees, thirty degrees and fifteen degrees respectively;

[0031] An open processing box 2 is arranged on the surface of the drilling machine body 1, and a fixed block 3 which can be rotated by gears is arranged inside the processing box 2. A combination of a driving gear 41 and a plurality of adjusting gears 45 is arranged inside the processing box 2. The engagement of the adjusting gear 45 with different numbers of teeth with the driving gear 41 can cause the fixed block 3 to rotate to different angles, thereby controlling the fixed block 3 to rotate to different angles by changing the meshing adjusting gear 45 and controlling the number of revolutions of the driving rod 42 driven by the motor. It is relatively simpler to adjust the parameters and is more convenient for drilling holes for valves with different hole numbers.

[0032] Embodiment 2

[0033] The main difference from the first embodiment is:

[0034] A radial drilling machine for valve processing, wherein the fixing assembly 5 includes a fixing column 51 that slides with the surface of the fixing block 3, a fixing rod 52 that slides inside the fixing column 51, a groove and a spring are used to limit the sliding distance and sliding trajectory between the fixing column 51 and the fixing rod 52, a fixing groove 53 is provided on the surface of the fixing block 3, a fixing spring 54 is fixed between the fixing column 51 and the fixing groove 53, the surface of the fixing column 51 is slidably connected with the inner surface of the fixing groove 53, the synchronization assembly 6 includes a synchronization wheel 61 fixed on the surfaces of the driving rod 42 and the transfer rod 43, a synchronization belt 62 is connected between the synchronization wheels 61, the limiting assembly 7 includes a limiting block 71 that slides with the surface of the processing box 2, the sliding trajectory between the limiting block 71 and the processing box 2 is limited by a groove provided on the surface of the processing box 2 and a spring fixed between the groove and the limiting block 71, the surface of the adjusting block 44 is provided with a limiting groove 72, the surface of the limiting block 71 has a cylindrical protrusion, and the cylindrical protrusion can be inserted into the limiting groove 7 2, the locking assembly 8 includes a locking column 81 that slides with the inside of the transfer rod 43, a locking spring 82 is fixedly connected between the locking column 81 and the transfer rod 43, an arc groove 83 is provided at the bottom of the adjusting gear 45, and a deeper cylindrical groove is present in the middle of the arc groove 83. There is a protrusion that can contact each other between the locking column 81 and the cylindrical groove. When the locking column 81 rotates, the cylindrical groove and the adjusting gear 45 can be driven to rotate by the protrusion. A sliding locking column 81 and an arc groove 83 that can contact the surface of the locking column 81 are provided between the transfer rod 43 and the adjusting gear 45. The sliding of the locking column 81 in the arc groove 83 can make it possible to change the position of the adjusting gear 45 without any obstruction. At the same time, when the locking column 81 moves to a certain position of the arc groove 83, the adjusting gear 45 can be driven to rotate by the protrusion on the surface and the friction generated, thereby prompting the driving gear 41 to rotate, so that the motor can drive and control the rotation angle of the driving gear 41.

[0035] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0036] During operation, first adjust the position of the adjusting gear 45 meshing with the driving gear 41 according to the angle between the positions where holes need to be punched on the valve surface. When adjusting, first slide the limit block 71 upward to cause the surface of the limit block 71 to bulge out from the inner surface of the limit groove 72 on the surface of the adjusting block 44, and then pull the adjusting block 44 to cause the adjusting gear 45 on the surface of the adjusting block 44 to change its position. After the position of the selected adjusting gear 45 is determined, place the valve between the fixed column 51 and the fixed rod 52 on the surface of the fixed block 3. The position of the valve on the surface of the fixed block 3 is limited by the fixed spring 54. Then the drilling machine can be started to drill holes. When changing the position for drilling holes, the control motor causes the driving rod 42 to rotate a certain number of circles. The rotation of the driving rod 42 will drive the transfer rod 43 to rotate through the synchronization component 6. The transfer rod 43 can drive the adjusting gear 45 to rotate through the locking component 8, thereby causing the driving gear 41 to rotate. The fixed block 3 can continue to drill holes after rotating a certain angle under the action of the driving gear 41.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A radial drilling machine for valve processing, comprising a drilling machine body (1), characterized in that: A processing box (2) is fixed on the surface of the drilling machine body (1), a fixed block (3) is rotatably installed inside the processing box (2), a fixed component (5) is arranged on the surface of the fixed block (3) to fix the valve, a rotating mechanism (4) is arranged between the fixed block (3) and the processing box (2) to control the rotation angle, and the rotating mechanism (4) comprises: A driving assembly, a driving gear (41) fixed to the bottom of the fixed block (3), a driving rod (42) is provided for rotation inside the processing box (2), a transfer rod (43) is provided for rotation inside the processing box (2), and a synchronization assembly (6) is provided between the transfer rod (43) and the driving rod (42) to achieve rotation synchronization; An adjusting component, an adjusting block (44) sliding inside the processing box (2), a limiting component (7) being arranged between the adjusting block (44) and the processing box (2) to achieve position fixing, an adjusting gear (45) being rotatably arranged on the surface of the adjusting block (44), and a locking component (8) being arranged between the adjusting gear (45) and the transfer rod (43) to achieve position fixing.

2. The radial drilling machine for valve processing according to claim 1, characterized in that: The fixing assembly (5) comprises a fixing column (51) which slides with the surface of the fixing block (3), and an internal sliding fixing rod (52) of the fixing column (51).

3. The radial drilling machine for valve processing according to claim 2, characterized in that: A fixing groove (53) is provided on the surface of the fixing block (3), and a fixing spring (54) is fixed between the fixing column (51) and the fixing groove (53).

4. The radial drilling machine for valve processing according to claim 1, characterized in that: The synchronization component (6) comprises synchronization wheels (61) fixed on the surfaces of the driving rod (42) and the transfer rod (43), and the synchronization wheels (61) are connected to each other by a synchronization belt (62).

5. The radial drilling machine for valve processing according to claim 1, characterized in that: The limiting assembly (7) comprises a limiting block (71) that slides with the surface of the processing box (2), and a limiting groove (72) is provided on the surface of the adjustment block (44).

6. The radial drilling machine for valve processing according to claim 1, characterized in that: The locking assembly (8) includes a locking column (81) that slides inside the transfer rod (43), a locking spring (82) is fixedly connected between the locking column (81) and the transfer rod (43), and an arc groove (83) is formed at the bottom of the adjusting gear (45).

Citation Information

Patent Citations

  • Radial drilling machine for valve machining

    CN220515455U