Shearing machine capable of preventing scraps from splashing

By designing a debris-resistant shearing machine with gears and drive shafts, the problem of waste in the shearing equipment cannot be removed in time is solved, and the effect of automatic cleaning and safety improvement is achieved.

CN222552312UActive Publication Date: 2025-03-04CHANGSHENG ROAD & BRIDGE CO LTD
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Patent Information

Application Number
CN202421024582.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-04
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

After cutting the color steel sandwich panels, the scraps cannot be removed in time, resulting in manual cleaning, which poses safety hazards.

Method used

A shearing machine that can prevent debris splashing is designed. It uses the combination of gears and drive shafts to drive the baffle to automatically enter the collection box, and prevent debris splashing through protective components.

Benefits of technology

Automatic cleaning of waste after shearing is realized, avoiding the safety hazards of manual cleaning, and improving the safety and work efficiency of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shearing machine capable of preventing scraps from splashing, and relates to the technical field of shearing equipment. The shearing machine capable of preventing the chippings from splashing comprises a working table, conveying rollers are arranged on the upper surface of the working table, a portal frame is fixedly connected to the upper surface of the working table, a collecting box is fixedly connected to the lower surface of the working table, and a through groove extending into the collecting box is formed in the upper surface of the working table; limiting grooves are formed in the surfaces of the sides, close to each other, of the two vertical plates of the portal frame, shear knives are slidably connected into the two limiting grooves, hydraulic telescopic rods are fixedly connected to the upper surface of the portal frame, and the lower ends of the hydraulic telescopic rods slidably penetrate out of the lower surface of the portal frame and are fixedly connected with the upper surfaces of the shear knives. According to the device, cut waste materials can be automatically collected into a collecting box through cooperation of gravity and a baffle after shearing, the possibility of danger existing in manual collecting and cleaning is avoided, the safety of workers is improved, and the working difficulty is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of shearing equipment, in particular to a shearing machine capable of preventing debris from splashing. Background Art

[0002] Color steel sandwich panel is a composite material composed of color coated steel plate and thermal insulation materials such as polyurethane and rock wool. It has excellent thermal insulation, sound insulation, fire resistance, compression resistance and corrosion resistance, so it is widely used in construction and industrial fields.

[0003] In the prior art, the color steel sandwich panels are cut into suitable sizes with the help of shearing equipment, so as to facilitate the subsequent installation and processing according to the actual situation. At the same time, the uneven and straight edges can be cut off by shearing to ensure the aesthetics and facilitate the subsequent processing. For example, the Chinese utility model patent with the patent publication number of CN212552024U can improve the accuracy of sheet shearing and ensure the advantages of production safety. However, the waste after cutting cannot be removed in time, resulting in manual cleaning by the staff. In addition, since the waste after shearing is far away from the cutting knife, there are certain safety hazards during manual cleaning. In view of this, we propose a shearing machine that can prevent debris from splashing. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art, and to provide a shearing machine capable of preventing debris from splashing, so as to solve the problem that the sheared materials are inconvenient to be removed in time.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a shearing machine capable of preventing debris from splashing comprises a workbench, the upper surface of the workbench is provided with a conveying roller, the upper surface of the workbench is fixedly connected with a gantry, the lower surface of the workbench is fixedly connected with a collecting box, the upper surface of the workbench is provided with a through slot extending into the interior of the collecting box, a side surface close to two vertical plates of the gantry is provided with a limiting slot, a shearing knife is slidably connected inside the two limiting slots, the upper surface of the gantry is fixedly connected with a hydraulic telescopic rod, the lower end of the hydraulic telescopic rod slides through the lower surface of the gantry and is fixedly connected with the upper surface of the shearing knife, the inner wall of the through slot is rotatably connected with a driving shaft, the outer surface of the driving shaft is sleeved with a baffle, the front end of the driving shaft is fixedly connected with a gear, the bottom wall of the front side limiting slot is provided with a second through slot extending into the interior of the through slot, the front side surface of the shearing knife is fixedly connected with a toothed plate, the lower side surface of the toothed plate extends into the interior of the through slot through the second through slot, the toothed plate is meshed with the gear, and a protective component is provided on the shearing knife.

[0006] Preferably, the protective assembly includes two mounting blocks, the two mounting blocks are fixedly connected to the left side surface of the shear knife, a first protective plate is fixedly connected to the adjacent side surfaces of the two mounting blocks, a second protective plate is provided on the internal sliding sleeve of the first protective plate, and the lower side surface of the second protective plate slides through the lower surface of the first protective plate.

[0007] Preferably, a spring is fixedly connected between the second protective plate and the first protective plate, and a rubber plate is fixedly connected to the lower surface of the second protective plate.

[0008] Preferably, a protective component is also provided on the right side surface of the shearing knife.

[0009] Preferably, a mounting plate is fixedly connected to the upper surface of the workbench, and a limiting plate is slidably connected to the upper surface of the workbench.

[0010] Preferably, a threaded rod is rotatably connected to the right side surface of the limiting plate, and a threaded rod at the right end thereof passes through the right side surface of the mounting plate.

[0011] Preferably, the right end of the threaded rod is fixedly connected with a control handle.

[0012] Preferably, an indicating scale is provided on the upper surface of the workbench, and an indicating triangle is fixedly connected to the rear surface of the limiting plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) The shearing machine capable of preventing debris from splashing will synchronously drive the tooth plate to descend during the process of the shearing blade descending. After the tooth plate descends a certain distance, it meshes with the gear and drives the gear to rotate. After the gear rotates, it synchronously drives the drive shaft to rotate. After the drive shaft rotates, it drives the baffle to rotate. After the baffle rotates, it is in a horizontal state to support the color steel sandwich panel extending over the shearing blade. After the shearing is completed, the shearing blade rises and synchronously drives the baffle to rotate in the opposite direction using the gear, so that the sheared waste falls into the interior of the collection box along the inclined baffle. Through the above structure, after shearing, the cut waste can be automatically collected into the interior of the collection box by using the cooperation of gravity and the baffle, avoiding the possibility of danger in manual collection and cleaning, improving the safety of the staff and reducing the difficulty of work.

[0015] (2) The shearing machine capable of preventing debris from splashing can adjust the length of the cut waste material by operating the handle to drive the threaded rod to rotate. Since the limit plate is restricted in its movement trajectory by the workbench, the threaded rod will simultaneously drive the limit plate to move horizontally when it rotates. The indicating triangle plate can also be used in conjunction with the indicating scale to finely adjust the movement distance when the limit plate moves. With the above structure, the length of the color steel sandwich panel that is extended can be quickly determined by adjusting the distance of the limit plate when shearing the color steel sandwich panel, thereby improving the accuracy of shearing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a schematic diagram of the structure of the shearing machine capable of preventing debris splashing according to the utility model;

[0018] Figure 2 This is a schematic diagram of the indication scale of the utility model;

[0019] Figure 3 This is a schematic diagram of the opening of the baffle of the utility model;

[0020] Figure 4 This is a cross-sectional schematic diagram of the first protective plate of the utility model;

[0021] Figure 5 This is a schematic diagram of the gear of the utility model.

[0022] Figure numerals: 1. workbench; 2. gantry; 3. collection box; 4. through slot; 5. limit slot; 6. shear knife; 7. drive shaft; 8. baffle; 9. gear; 10. tooth plate; 11. mounting block; 12. first protective plate; 13. second protective plate; 14. spring; 15. rubber plate; 16. mounting plate; 17. limit plate; 18. threaded rod; 19. control handle; 20. indication scale; 21. indication triangle. DETAILED DESCRIPTION

[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0024] See also Figure 1-5The utility model provides a technical solution: a shearing machine capable of preventing debris from splashing, comprising a workbench 1, a conveying roller is arranged on the upper surface of the workbench 1, and the conveying roller is a known technology in the existing patent: CN212552024U, a gantry 2 is fixedly connected to the upper surface of the workbench 1, a collecting box 3 is fixedly connected to the lower surface of the workbench 1, a through groove 4 extending into the interior of the collecting box 3 is provided on the upper surface of the workbench 1, a limiting groove 5 is provided on the side surface adjacent to the two vertical plates of the gantry 2, and a shearing knife 6 is slidably connected to the interior of the two limiting grooves 5, a hydraulic telescopic rod is fixedly connected to the upper surface of the gantry 2, and the lower end of the hydraulic telescopic rod slides through The lower surface of the gantry 2 is fixedly connected to the upper surface of the shearing knife 6, the inner wall of the through slot 4 is rotatably connected to the driving shaft 7, the outer surface of the driving shaft 7 is sleeved with a baffle 8, the front end of the driving shaft 7 is fixedly connected to a gear 9, the bottom wall of the front limit slot 5 is provided with a second through slot extending into the through slot 4, the front side surface of the shearing knife 6 is fixedly connected to a tooth plate 10, the lower side surface of the tooth plate 10 extends into the through slot 4 through the second through slot, the tooth plate 10 is meshed with the gear 9, and the shearing knife 6 is provided with a protective component. The tooth plate 10 described in the text is only provided with teeth in the middle part, so that the gear 9 will start to rotate after the tooth plate 10 drops a distance. When the shearing knife 6 contacts the color steel sandwich panel, the gear 9 just rotates ninety degrees. When shearing the color steel sandwich panel, the color steel sandwich panel is placed on the upper surface of the workbench 1, and then the color steel sandwich panel is conveyed to the bottom of the shearing knife 6 by the conveying roller, and then the shearing knife 6 is driven to descend by the hydraulic telescopic rod. After the shearing knife 6 descends, the protective component first contacts the color steel sandwich panel, and the protective component is used to further limit and clamp the color steel sandwich panel. Then the shearing knife 6 continues to descend to complete the shearing of the color steel sandwich panel. During the descent of the shearing knife 6, the tooth plate 10 is synchronously driven to descend, and the tooth plate 10 is meshed with the gear 9 after descending a certain distance. , and drives the gear 9 to rotate. After the gear 9 rotates, it synchronously drives the drive shaft 7 to rotate. After the drive shaft 7 rotates, it drives the baffle 8 to rotate. After the baffle 8 rotates, it is in a horizontal state to support the color steel sandwich panel extending over the shearing knife 6. After the shearing is completed, the shearing knife 6 rises, and the gear 9 is used to drive the baffle 8 to rotate in the opposite direction, so that the sheared waste falls into the collection box 3 along the inclined baffle 8. Through the above structure, after shearing, the cut waste can be automatically collected into the collection box 3 by using gravity and the cooperation of the baffle 8, avoiding the possibility of danger in manual collection and cleaning, improving the safety of the staff and reducing the difficulty of work.

[0025] Furthermore, the protective component includes two mounting blocks 11, which are fixedly connected to the left side surface of the shearing knife 6, and a first protective plate 12 is fixedly connected to a side surface adjacent to the two mounting blocks 11, and a second protective plate 13 is provided inside the first protective plate 12 for sliding sleeve, and the lower side surface of the second protective plate 13 slides through the lower surface of the first protective plate 12, and a spring 14 is fixedly connected between the second protective plate 13 and the first protective plate 12, and a rubber plate 15 is fixedly connected to the lower side surface of the second protective plate 13, and a protective component is also provided on the right side surface of the shearing knife 6, and a mounting plate 16 is fixedly connected to the upper surface of the workbench 1, and a limiting plate 17 is slidably connected to the upper surface of the workbench 1, and a threaded rod 18 is rotatably connected to the right side surface of the limiting plate 17, and the right end of the threaded rod 18 is threadedly connected to the right side surface of the mounting plate 16, and the right end of the threaded rod 18 is fixedly connected to a control handle 19, and an indicating scale 20 is provided on the upper surface of the workbench 1, and an indicating triangle is fixedly connected to the rear side surface of the limiting plate 17 The plate 21, when the shear knife 6 descends, the mounting block 11 will be used to drive the first guard plate 12 to descend, and the first guard plate 12 will synchronously drive the second guard plate 13 and the rubber plate 15 to descend. After the rubber plate 15 descends, it contacts the color steel sandwich panel, and then continues to descend so that the second guard plate 13 enters the interior of the first guard plate 12 and compresses the spring 14. The splashing debris generated during shearing will be blocked by the first guard plate 12 and the second guard plate 13. At the same time, when adjusting the length of the cut waste, the threaded rod 18 can be driven to rotate by the control handle 19. Since the movement trajectory of the limit plate 17 is limited by the workbench 1, the limit plate 17 will be synchronously driven to move horizontally when the threaded rod 18 rotates. When the limit plate 17 moves, the indicating triangle plate 21 can also be used to cooperate with the indicating scale 20 to finely adjust the movement distance. Through the above structure, when the color steel sandwich panel is sheared, the length of the color steel sandwich panel extended can be quickly determined by adjusting the distance of the limit plate 17, thereby improving the accuracy of shearing.

[0026] Working principle: When shearing the color steel sandwich panel, the color steel sandwich panel is placed on the upper surface of the workbench 1, and then the conveyor roller is used to convey the color steel sandwich panel to the bottom of the shearing knife 6, and then the hydraulic telescopic rod is used to drive the shearing knife 6 to descend. After the shearing knife 6 descends, the protective component first contacts the color steel sandwich panel, and the protective component is used to further limit and clamp the color steel sandwich panel. Then the shearing knife 6 continues to descend to complete the shearing of the color steel sandwich panel. During the descent of the shearing knife 6, the tooth plate 10 will be synchronously driven to descend. After the tooth plate 10 descends a certain distance, it meshes with the gear 9 and drives the gear 9 to rotate. After the gear 9 rotates, it synchronously drives the drive shaft 7 to rotate. After the drive shaft 7 rotates, it drives the baffle 8 to rotate. After the baffle 8 rotates, it is in a horizontal state to support the color steel sandwich panel extending over the shearing knife 6. After the shearing is completed, the shearing knife 6 rises, and the gear 9 is used to synchronously drive the baffle 8 to reverse. Rotate, so that the sheared waste falls into the interior of the collection box 3 along the inclined baffle 8. When the shear knife 6 descends, the mounting block 11 will be used to drive the first protective plate 12 to descend, and the first protective plate 12 will simultaneously drive the second protective plate 13 and the rubber plate 15 to descend. After the rubber plate 15 descends, it contacts the color steel sandwich panel and then continues to descend so that the second protective plate 13 enters the interior of the first protective plate 12 and compresses the spring 14. The splashing debris generated during shearing will be blocked by the first protective plate 12 and the second protective plate 13. At the same time, when adjusting the length of the cut waste, the threaded rod 18 can be driven to rotate by the operating handle 19. Since the limit plate 17 is limited in its movement trajectory by the workbench 1, the limit plate 17 will be driven to move horizontally when the threaded rod 18 rotates. When the limit plate 17 moves, the indicating triangle 21 can be used in conjunction with the indicating scale 20 to finely adjust the movement distance.

[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A shearing machine capable of preventing debris from splashing, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is provided with a conveying roller, the upper surface of the workbench (1) is fixedly connected to a gantry (2), the lower surface of the workbench (1) is fixedly connected to a collecting box (3), the upper surface of the workbench (1) is provided with a through groove (4) extending into the interior of the collecting box (3), a side surface of the gantry (2) adjacent to two vertical plates is provided with a limiting groove (5), the interior of the two limiting grooves (5) is slidably connected to a shearing knife (6), the upper surface of the gantry (2) is fixedly connected to a hydraulic telescopic rod, the lower end of the hydraulic telescopic rod slides through the lower surface of the gantry (2) The front end of the drive shaft (7) is fixedly connected to the upper surface of the shearing knife (6); the inner wall of the through groove (4) is rotatably connected to a driving shaft (7); the outer surface of the driving shaft (7) is sleeved with a baffle (8); the front end of the driving shaft (7) is fixedly connected to a gear (9); the bottom wall of the front limiting groove (5) is provided with a second through groove extending into the interior of the through groove (4); the front surface of the shearing knife (6) is fixedly connected to a toothed plate (10); the lower surface of the toothed plate (10) extends into the interior of the through groove (4) through the second through groove; the toothed plate (10) is meshedly connected to the gear (9); and a protective component is provided on the shearing knife (6).

2. The shearing machine capable of preventing debris splashing according to claim 1, characterized in that: The protection component comprises two mounting blocks (11), the two mounting blocks (11) are fixedly connected to the left side surface of the shearing knife (6), a first protection plate (12) is fixedly connected to the adjacent side surfaces of the two mounting blocks (11), a second protection plate (13) is slidably sleeved inside the first protection plate (12), and the lower side surface of the second protection plate (13) slides through the lower surface of the first protection plate (12).

3. The shearing machine capable of preventing debris splashing according to claim 2, characterized in that: A spring (14) is fixedly connected between the second protective plate (13) and the first protective plate (12), and a rubber plate (15) is fixedly connected to the lower surface of the second protective plate (13).

4. The shearing machine capable of preventing debris splashing according to claim 3, characterized in that: The right side surface of the shearing knife (6) is also provided with a protective component.

5. The shearing machine capable of preventing debris splashing according to claim 1, characterized in that: The upper surface of the workbench (1) is fixedly connected to a mounting plate (16), and the upper surface of the workbench (1) is slidably connected to a limiting plate (17).

6. The shearing machine capable of preventing debris splashing according to claim 5, characterized in that: The right side surface of the limiting plate (17) is rotatably connected to a threaded rod (18), and the right end of the threaded rod (18) is threadedly penetrated through the right side surface of the mounting plate (16).

7. The shearing machine capable of preventing debris splashing according to claim 6, characterized in that: The right end of the threaded rod (18) is fixedly connected to a control handle (19).

8. The shearing machine capable of preventing debris splashing according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with an indicating scale (20), and the rear surface of the limiting plate (17) is fixedly connected with an indicating triangle plate (21).

Citation Information

Patent Citations

  • Color plate shearing equipment

    CN212552024U