Clamping structure for automatic stator iron core welding machine
By introducing cooling components into the clamping structure of the welding machine, the core deformation and oxidation reaction problems caused by heat energy release during welding are solved, and a more efficient and high-quality welding process is achieved.
Patent Information
- Application Number
- CN202421245676.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The welding machine releases a large amount of heat energy during the welding process, causing a rapid increase in the surrounding temperature, which may lead to core deformation, cracks or oxidation reactions.
A clamping structure for stator automatic core welding machine is designed, including the main body base plate, collection assembly, placement assembly, roller assembly, clamping assembly, cooling assembly and support assembly, through the cooling assembly, the high temperature area is cooled when the temperature is too high.
Effectively reduce the temperature of the welding area, improve the efficiency and quality of the welding process, reduce the adverse impact of high temperature on the iron core, and narrow the range of the heat-affected area.
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Figure CN222552616U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamping structures for welding machines, in particular to a clamping structure for a stator automatic iron core welding machine. Background Art
[0002] The clamping structure of the welding machine plays a vital role in the welding process. It can ensure the quality and efficiency of welding and provide better operability and adjustability. The clamp is a component used to fix the workpiece and can be adjusted according to the shape and size of the workpiece. It is usually composed of a clamp, a clamp seat and a clamping mechanism. The clamp can be adjusted by a mechanical handle or a hydraulic system to adapt to different workpiece sizes. The clamp seat connects the clamp and the workbench of the welding machine to provide support and stability. However, in the prior art, a large amount of heat energy is released when the welding machine is performing welding work, causing the surrounding temperature to rise rapidly. Excessive temperature may cause deformation, cracks and even reduced strength of the iron core. Secondly, it may also induce an oxidation reaction, especially when the iron core is exposed to the air during the welding process, which is easy to have an adverse effect on the iron core. Utility Model Content
[0003] In order to overcome the problem in the prior art that a large amount of heat energy is released during welding by the welding machine, causing the surrounding temperature to rise rapidly, excessive temperature may cause deformation, cracks and even reduced strength of the iron core. Secondly, it may also induce an oxidation reaction, especially when the iron core is exposed to the air during the welding process, which can easily cause adverse effects on the iron core.
[0004] The technical solution of the utility model is: a clamping structure for an automatic stator core welding machine, comprising a main body bottom plate, a collecting component, a placing component, a roller component, a clamping component, a cooling component and a supporting component, the top surface of the main body bottom plate is provided with a collecting component, the top surface of the collecting component is provided with a placing component, the top surface of the placing component is provided with a roller component, two groups of clamping components are equidistantly arranged on one side of the collecting component, a cooling component is provided in the middle of the collecting component, and four groups of supporting components are equidistantly arranged on the bottom surface of the main body bottom plate.
[0005] Preferably, the load is borne by the bottom plate of the main body, the waste generated during the processing is collected by the collecting component, the iron core that needs to be processed is prevented by the placing component, the iron core is driven to roll by the roller component to facilitate welding, the iron core that needs to be welded is clamped by the clamping component, the high temperature area is cooled when the temperature is too high by the cooling component, and the whole device is supported by the supporting component.
[0006] Preferably, the collection assembly includes a storage block, a waste storage groove and a support block. The storage block is arranged on the top surface of the main body bottom plate, the surface of the storage block is provided with a waste storage groove, and the middle of the waste storage groove is provided with a support block. When in use, the waste storage groove is installed on the top surface of the main body bottom plate through the storage block, the waste is collected through the waste storage groove, and the working height is supported by the support block.
[0007] Preferably, the placement component includes a placement plate, a placement groove and a connecting column. Placement plates are provided at both ends of the top surface of the storage block, a placement groove is provided on the surface of the placement plate, and a connecting column is provided on one side of the placement plate. When in use, the placement groove is installed on the surface of the storage block through the placement plate, the iron core is placed through the placement groove, and the overall component is connected through the connecting column.
[0008] Preferably, the roller assembly includes a mounting block, a roller, a motor, a supporting cylinder and a pallet. Mounting blocks are provided at both ends of the surface of the connecting column, a roller is provided on the top surface of the mounting block, one end of the roller is connected to the motor, a supporting cylinder is provided at one section of the roller, and a pallet is provided on the top of the supporting cylinder. When in use, the roller is installed through the mounting block, the iron core is rotated by the rolling of the roller, the roller is driven to rotate by the motor, the pallet is supported by the supporting cylinder, and the iron core is transported by supporting the pallet.
[0009] Preferably, the clamping assembly includes a support plate, a cross plate, a screw, a rotating handle and an extrusion plate. Two groups of support plates are equidistantly arranged on one side of the storage block, the top surface of the support plate is provided with a cross plate, the surface of the cross plate is provided with a screw, the top of the screw is provided with a rotating handle, and one end of the screw is provided with an extrusion plate. When in use, the cross plate is supported by the support plate, the screw is installed through the cross plate, the clamping size is adjusted by the screw according to the size of the iron core, the screw is controlled to rise and fall by turning the rotating handle, and the iron core is clamped by descending the extrusion plate.
[0010] Preferably, the cooling component includes a mounting block, a drainage groove, a working plate, a conveying block, a connecting pipe, a nozzle, a storage block, an observation slot, a control button and an inlet. The top surface of the support block is provided with a mounting block, and a plurality of drainage grooves are equidistantly provided on the top surface of the mounting block. A working plate is provided in the middle of the top surface of the drainage groove, conveying blocks are provided at both ends of the top surface of the waste storage groove, a connecting pipe is provided at the top of the conveying block, a nozzle is provided at the top of the connecting pipe, storage blocks are provided on both sides of the storage block, an observation slot is provided on one side of the storage block, a control button is provided on one side of the storage block, and an inlet is provided on one side of the storage block. When in use, the drainage slot is installed on the top surface of the support block through the mounting block, the waste water is drained through the drainage slot to ensure that the operating table is dry, the iron core is placed through the working plate, the coolant is transported through the conveying block, the nozzle is connected through the connecting pipe, the coolant is sprayed through the nozzle, the coolant is stored through the storage block, the coolant reserve is checked through the observation slot, the coolant spraying is controlled through the control button, and the coolant is added through the inlet.
[0011] Preferably, the support assembly includes support columns, fixed blocks and fixed bolts. The bottom surface of the main base plate is equidistantly provided with support columns, the bottom surface of the support columns is provided with fixed blocks, and the surface of the fixed blocks is provided with fixing bolts. When in use, the overall processing device is supported by the support columns, the processing device is fixed by the fixed blocks, and the fixing bolts are fixed by the fixed blocks.
[0012] Beneficial effects of the utility model:
[0013] 1. In the prior art, a large amount of heat energy is released when the welding machine is performing welding work, causing the surrounding temperature to rise rapidly. Excessive temperature may cause deformation, cracks, and even strength reduction of the iron core. Secondly, it may also induce oxidation reaction, especially when the iron core is exposed to the air during the welding process, which is easy to cause adverse effects on the iron core. The clamping structure of the welding machine is provided with a cooling structure. When the temperature of the welding area is too high, the temperature of the welding area can be effectively and quickly reduced, thereby improving the efficiency and quality of the welding process, and reducing the scope of the heat-affected zone, thereby reducing the adverse effects of high temperature on the iron core;
[0014] 2. When in use, install the drainage trough on the top surface of the support block through the installation block, drain the waste water through the drainage trough to ensure the dryness of the operating table, place the iron core through the working plate, transport the coolant through the conveying block, connect the nozzle through the connecting pipe, spray the coolant through the nozzle, store the coolant through the storage block, check the coolant reserve through the observation slot, control the coolant spraying through the control button, and add coolant through the inlet;
[0015] 3. When in use, support the horizontal plate through the support plate, install the screw through the horizontal plate, adjust the clamping size according to the size of the iron core through the screw, control the screw to rise and fall by turning the handle, and clamp the iron core by lowering the extrusion plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a first three-dimensional structural schematic diagram of a clamping structure for a stator automatic core welding machine of the utility model;
[0017] Figure 2 What is shown is a second three-dimensional structural schematic diagram of a clamping structure for a stator automatic core welding machine of the utility model;
[0018] Figure 3 What is shown is a schematic diagram of a side view of a clamping structure for an automatic stator core welding machine of the utility model;
[0019] Figure 4 What is shown is a partial three-dimensional structural schematic diagram of a clamping structure for a stator automatic core welding machine of the utility model;
[0020] Description of reference numerals: 1. main body bottom plate; 2. collecting assembly; 3. placing assembly; 4. roller assembly; 5. clamping assembly; 6. cooling assembly; 7. supporting assembly; 201. storage block; 202. waste storage tank; 203. supporting block; 301. placing plate; 302. placing tank; 303. connecting column; 401. mounting block; 402. roller; 403. motor; 404. supporting cylinder; 405. supporting plate; 501, support plate; 502, horizontal plate; 503, screw; 504, turning handle; 505, extrusion plate; 601, installation block; 602, drainage groove; 603, working plate; 604, conveying block; 605, connecting pipe; 606, nozzle; 607, storage block; 608, observation notch; 609, control button; 610, introduction port; 701, support column; 702, fixing block; 703, fixing bolt. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] See also Figure 1 The utility model provides an embodiment: a clamping structure for a stator automatic core welding machine, comprising a main body bottom plate 1, a collecting component 2, a placing component 3, a roller component 4, a clamping component 5, a cooling component 6 and a supporting component 7. The top surface of the main body bottom plate 1 is provided with the collecting component 2, the top surface of the collecting component 2 is provided with the placing component 3, the top surface of the placing component 3 is provided with the roller component 4, two groups of clamping components 5 are equidistantly arranged on one side of the collecting component 2, a cooling component 6 is arranged in the middle of the collecting component 2, and four groups of supporting components 7 are equidistantly arranged on the bottom surface of the main body bottom plate 1.
[0023] See also Figure 2-4In this embodiment, the collecting component 2 includes a storage block 201, a waste storage groove 202 and a support block 203. The top surface of the main body bottom plate 1 is provided with the storage block 201, the surface of the storage block 201 is provided with a waste storage groove 202, and the middle of the waste storage groove 202 is provided with a support block 203. When in use, the waste storage groove 202 is installed on the top surface of the main body bottom plate 1 through the storage block 201, the waste is collected through the waste storage groove 202, and the working height is supported by the support block 203. The placing component 3 includes a placing plate 301, a placing groove 302 and a connecting column 30 3. A placing plate 301 is provided at both ends of the top surface of the storage block 201. A placing groove 302 is provided on the surface of the placing plate 301. A connecting column 303 is provided on one side of the placing plate 301. When in use, the placing groove 302 is installed on the surface of the storage block 201 through the placing plate 301. The iron core is placed through the placing groove 302. The whole assembly is connected through the connecting column 303. The roller assembly 4 includes a mounting block 401, a roller 402, a motor 403, a supporting cylinder 404 and a supporting plate 405. The mounting blocks 401 are sleeved on both ends of the surface of the connecting column 303. The top surface is provided with a roller 402, one end of the roller 402 is connected to a motor 403, a section of the roller 402 is provided with a supporting cylinder 404, and a supporting plate 405 is provided at the top of the supporting cylinder 404. When in use, the roller 402 is installed through the mounting block 401, the roller 402 is rolled to drive the iron core to rotate, the motor 403 drives the roller 402 to rotate, the supporting plate 405 is supported by the supporting cylinder 404, and the iron core is supported and transported by the supporting plate 405. The clamping assembly 5 includes a supporting plate 501, a horizontal plate 502, a screw 503, a rotating handle 504 and an extrusion plate 505. , two groups of support plates 501 are equidistantly arranged on one side of the storage block 201, a horizontal plate 502 is arranged on the top surface of the support plate 501, a screw 503 is arranged on the surface of the horizontal plate 502, a rotating handle 504 is arranged on the top of the screw 503, and an extrusion plate 505 is arranged on one end of the screw 503. When in use, the horizontal plate 502 is supported by the support plate 501, the screw 503 is installed through the horizontal plate 502, the clamping size is adjusted by the screw 503 according to the size of the iron core, the screw 503 is controlled to rise and fall by rotating the rotating handle 504, and the iron core is clamped by descending the extrusion plate 505;
[0024] The cooling assembly 6 includes a mounting block 601, a drainage groove 602, a working plate 603, a conveying block 604, a connecting pipe 605, a nozzle 606, a storage block 607, an observation slot 608, a control button 609 and an introduction port 610. The top surface of the support block 203 is provided with a mounting block 601, and a plurality of groups of drainage grooves 602 are evenly spaced on the top surface of the mounting block 601. The middle of the top surface of the drainage groove 602 is provided with a working plate 603, and a waste storage groove The top ends of the top surface of the storage block 202 are provided with conveying blocks 604, the top of the conveying block 604 is provided with a connecting pipe 605, the top of the connecting pipe 605 is provided with a nozzle 606, the two sides of the storage block 201 are provided with storage blocks 607, one side of the storage block 607 is provided with an observation notch 608, one side of the storage block 607 is provided with a control button 609, and one side of the storage block 607 is provided with an introduction port 610. When in use, the drainage groove is connected by installing the block 601. 602 is installed on the top surface of the support block 203, and the waste water is drained through the drainage groove 602 to ensure that the operating table is dry. The iron core is placed through the working plate 603, and the coolant is transported through the conveying block 604. The nozzle 606 is connected through the connecting pipe 605, and the coolant is sprayed through the nozzle 606. The coolant is stored through the storage block 607, and the coolant reserve is checked through the observation slot 608. The coolant spraying is controlled by the control button 609, and the coolant is added through the inlet 610. The support assembly 7 includes a support column 701, a fixing block 702 and a fixing bolt 703. The bottom surface of the main bottom plate 1 is equidistantly provided with support columns 701, and the bottom surface of the support column 701 is provided with a fixing block 702. The surface of the fixing block 702 is provided with a fixing bolt 703. When in use, the overall processing device is supported by the support column 701, the processing device is fixed by the fixing block 702, and the fixing bolt 703 is fixed by the fixing block 702.
[0025] When working, first, the waste storage groove 202 is installed on the top surface of the main body bottom plate 1 through the storage block 201, and the waste is collected through the waste storage groove 202. The working height is supported by the support block 203, and the placement groove 302 is installed on the surface of the storage block 201 through the placement plate 301. The iron core is placed through the placement groove 302, and the whole assembly is connected through the connecting column 303. The roller 402 is installed through the installation block 401, and the iron core is driven to rotate by the rolling of the roller 402. The roller 402 is driven to rotate by the motor 403, and the support plate 405 is supported by the support cylinder 404. The iron core is supported and transported by the support plate 405, and the cross plate 502 is supported by the support plate 501. The screw 503 is installed through the cross plate 502, and the clamping size is adjusted by the screw 503 according to the size of the iron core. The screw 503 is controlled to rise and fall by turning the rotating handle 504, and the iron core is clamped by descending the squeezing plate 505;
[0026] Then, the drainage trough 602 is installed on the top surface of the support block 203 through the installation block 601, the waste water is drained through the drainage trough 602 to ensure that the operating table is dry, the iron core is placed through the working plate 603, the coolant is transported through the conveying block 604, the nozzle 606 is connected through the connecting pipe 605, the coolant is sprayed through the nozzle 606, the coolant is stored through the storage block 607, the coolant reserve is checked through the observation slot 608, the coolant spraying is controlled by the control button 609, the coolant is added through the inlet 610, the overall processing device is supported by the support column 701, the processing device is fixed by the fixing block 702, and the fixing bolt 703 is fixed by the fixing block 702.
[0027] Through the above steps, the main body bottom plate 1 bears the weight, the collecting component 2 collects the waste generated during the processing, the placing component 3 prevents the iron core that needs to be processed, the roller component 4 drives the iron core to roll for easy welding, the clamping component 5 clamps the iron core that needs to be welded, the cooling component 6 cools the high temperature area when the temperature is too high, and the supporting component 7 supports the whole device.
[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A clamping structure for a stator automatic core welding machine, comprising a main body bottom plate (1); characterized in that: The invention also comprises a collecting component (2), a placing component (3), a roller component (4), a clamping component (5), a cooling component (6) and a supporting component (7); the collecting component (2) is arranged on the top surface of the main body bottom plate (1); the placing component (3) is arranged on the top surface of the collecting component (2); the roller component (4) is arranged on the top surface of the placing component (3); two groups of clamping components (5) are arranged equidistantly on one side of the collecting component (2); a cooling component (6) is arranged in the middle of the collecting component (2); and four groups of supporting components (7) are arranged equidistantly on the bottom surface of the main body bottom plate (1).
2. The clamping structure for a stator automatic core welding machine according to claim 1, characterized in that: The collection assembly (2) comprises a storage block (201), a waste storage groove (202) and a support block (203); the storage block (201) is arranged on the top surface of the main body bottom plate (1); the waste storage groove (202) is provided on the surface of the storage block (201); and the support block (203) is arranged in the middle of the waste storage groove (202).
3. The clamping structure for a stator automatic core welding machine according to claim 2, characterized in that: The placement assembly (3) comprises a placement plate (301), a placement groove (302) and a connecting column (303); the placement plates (301) are arranged at both ends of the top surface of the storage block (201); the placement groove (302) is provided on the surface of the placement plate (301); and the connecting column (303) is arranged on one side of the placement plate (301).
4. The clamping structure for a stator automatic core welding machine according to claim 3, characterized in that: The roller assembly (4) comprises a mounting block (401), a roller (402), a motor (403), a supporting cylinder (404) and a supporting plate (405); the mounting blocks (401) are sleeved on both ends of the surface of the connecting column (303); the roller (402) is arranged on the top surface of the mounting block (401); one end of the roller (402) is connected to the motor (403); a section of the roller (402) is provided with a supporting cylinder (404); and the top end of the supporting cylinder (404) is provided with a supporting plate (405).
5. The clamping structure for a stator automatic core welding machine according to claim 4, characterized in that: The clamping assembly (5) comprises a support plate (501), a transverse plate (502), a screw (503), a rotating handle (504) and an extrusion plate (505); two groups of support plates (501) are equidistantly arranged on one side of the storage block (201); the top surface of the support plate (501) is provided with a transverse plate (502); the surface of the transverse plate (502) is provided with a screw (503); the top end of the screw (503) is provided with a rotating handle (504); and one end of the screw (503) is provided with an extrusion plate (505).
6. The clamping structure for a stator automatic core welding machine according to claim 4, characterized in that: The cooling assembly (6) comprises a mounting block (601), a drainage groove (602), a working plate (603), a conveying block (604), a connecting pipe (605), a nozzle (606), a storage block (607), an observation slot (608), a control button (609) and an introduction port (610). The top surface of the support block (203) is provided with a mounting block (601), the top surface of the mounting block (601) is provided with a plurality of groups of drainage grooves (602) at equal intervals, and the middle part of the top surface of the drainage groove (602) is provided with a working plate (603). The waste storage tank (202) is provided with a conveying block (604) at both ends of the top surface, a connecting pipe (605) is provided at the top end of the conveying block (604), a nozzle (606) is provided at the top end of the connecting pipe (605), storage blocks (607) are provided on both sides of the storage block (201), an observation notch (608) is provided on one side of the storage block (607), a control button (609) is provided on one side of the storage block (607), and an introduction port (610) is provided on one side of the storage block (607).
7. The clamping structure for a stator automatic core welding machine according to claim 6, characterized in that: The support assembly (7) comprises a support column (701), a fixing block (702) and a fixing bolt (703); the support columns (701) are equidistantly arranged on the bottom surface of the main body bottom plate (1); the fixing block (702) is arranged on the bottom surface of the support column (701); and the fixing bolt (703) is arranged on the surface of the fixing block (702).
Citation Information
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