Horizontal beveling machine facilitating feeding and discharging
By abolishing the top beam in the horizontal bevel machine and setting the pressing cylinder on one side of the fixture, the pipe fittings are lifted up and down during the loading and unloading process, solving the problem of top beam interference in the prior art and improving the loading and unloading efficiency.
Patent Information
- Application Number
- CN202420304951.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-02-19
AI Technical Summary
When existing horizontal bevel machines use lifting pipe fittings to lift equipment, the top beam and the pressing head are prone to interfere with the lifting equipment or the lifted pipe fittings, seriously affecting the efficiency of loading and unloading.
The top beam is cancelled, and the compression cylinder is set on one side of the clamp. The compression cylinder is telescopic and the compression plate are turned around. The pressure head and the flap avoid the lifting equipment for lifting pipe fittings, so that a lifting space is formed above the clamp, and the pipe fittings can be lifted up and down.
Through this design, interference between the top beam and the lifting equipment is avoided, and the loading and unloading efficiency of the pipe fittings is improved, so that the pipe fittings can be lifted up and down.
Smart Images

Figure CN222552882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipe processing, in particular to a horizontal beveling machine which is convenient for loading and unloading materials. Background Art
[0002] The horizontal beveling machine is used for machining the ends of pipe fittings. It solves the shortcomings of flame cutting, grinder grinding and other operating processes such as irregular angles, rough slopes, and high working noise. It has the advantages of easy operation, standard angles, and smooth surfaces.
[0003] For pipes that are heavy and cannot be loaded and unloaded manually, they need to be loaded and unloaded with the help of lifting equipment such as electric hoists. The existing horizontal beveling machine clamps pipes, usually including a clamp fixed on the bed and a pressure head installed on the top beam. The pressure head is driven up and down by the expansion and contraction of the clamping cylinder on the top beam to achieve the compression and relaxation of the pipe. The top beam and pressure head located directly above the clamp are prone to interfere with the lifting equipment or the lifted pipes during the process of loading and unloading the pipes, making it impossible to lift the pipes straight up and down, seriously affecting the efficiency of loading and unloading. Summary of the invention
[0004] The utility model provides a horizontal beveling machine which is convenient for loading and unloading materials, so as to overcome the problem that the existing horizontal beveling machine is easy to interfere with the top beam and the pressure head when hoisting with the help of lifting equipment, thus seriously affecting the loading and unloading efficiency.
[0005] In order to achieve the above purpose, the technical solution of the utility model is:
[0006] A horizontal beveling machine convenient for loading and unloading, comprising: a bed, a clamping oil cylinder, a flap and a support table;
[0007] The bed is provided with a fixture and a fixing bracket, the fixture is used to place the pipe fittings, and the fixing bracket and the support platform are located on the same side of the fixture;
[0008] The flap is provided with a pressure head, one end of the flap is rotatably connected to the fixed bracket, the flap is rotatably connected to the clamping cylinder, and one end of the clamping cylinder away from the flap is rotatably connected to the support platform;
[0009] The clamping oil cylinder drives the flap to flip by telescoping, so that the pressure head is opened or closed relative to the clamp;
[0010] When the pressure head is opened relative to the clamp, a hoisting space is formed above the clamp to enable the pipe to enter and exit the clamp vertically;
[0011] When the ram is closed relative to the clamp, the ram and clamp are capable of gripping a tubular.
[0012] Furthermore, a groove processing mechanism is also provided on the bed, and the milling cutter disc of the groove processing mechanism faces the fixture.
[0013] Furthermore, one end of the flap away from the fixed bracket is rotatably connected to the clamping cylinder.
[0014] Furthermore, when the pressure head is closed relative to the clamp, the angle between the axis of the clamping cylinder and the top surface of the flap is 15° to 25°.
[0015] Further, the milling cutter disc includes a main body, a slide seat, an adjustment bolt and an adjustment nut;
[0016] The main body is provided with a T-shaped slot, the head of the adjusting bolt can slide in the T-shaped slot, and the screw rod of the adjusting bolt is assembled with the adjusting nut after passing through the through hole provided on the slide seat;
[0017] When the adjusting bolt slides along the T-slot, the blade provided on the milling cutter mounted on the slide seat moves radially along the rotation center line of the milling cutter disc.
[0018] Further, the milling cutter is a beveling cutter, and the beveling cutter includes a second top screw plate, a swing block, a spring, a cutter body and a swing shaft mounting seat;
[0019] The second top screw plate is fixed on the slide seat, the second top screw plate is installed with a spring adjustment bolt, and the end of the spring adjustment bolt screw is fixed with a spring connecting plate;
[0020] The swing shaft mounting seat is fixed on the slide seat, one end of the swing block is rotatably connected to the swing shaft mounting seat through the swing shaft, the axis of the swing shaft is parallel to the rotation center line of the milling cutter disc, the other end of the swing block is fixedly connected to the spring, and the end of the spring away from the swing block is fixedly connected to the spring connecting plate;
[0021] The swing block is provided with a through hole, a blade mounting groove and a threaded hole connected to the blade mounting groove, the guide shaft is arranged in the through hole through a rolling bearing, the blade is arranged in the blade mounting groove, and the blade can be pressed in the blade mounting groove by a bolt installed on the threaded hole;
[0022] The blade is mounted on the cutter body, and an angle exists between the cutting edge of the blade and the rotation center line of the milling cutter disc.
[0023] Furthermore, the milling cutter is an end face cutter, and the end face cutter includes a fixing plate, a first top screw plate and a cutter body;
[0024] The fixing plate and the first top screw plate are fixed on the slide seat, the knife body is located between the fixing plate and the first top screw plate which are arranged opposite to each other, and the knife body can be pressed on the fixing plate by bolts installed on the first top screw plate;
[0025] The blade is mounted on the cutter body, and the cutting edge of the blade is oriented parallel to the rotation center line of the milling cutter disc.
[0026] Furthermore, the groove processing mechanism includes a power head, a slide plate, a slide rail and a feed cylinder;
[0027] The milling cutter disc is fixed to one end of the power head spindle close to the fixture;
[0028] One side of the slide plate is fixedly connected to the power head, and the other side of the slide plate is fixed with a slider, which is installed on the slide rail;
[0029] The feed oil cylinder is installed on the bed, and the telescopic rod of the feed oil cylinder is fixedly connected with the slide plate.
[0030] Beneficial effects of the utility model:
[0031] Different from the existing horizontal beveling machines in which a top beam for installing a clamping cylinder is arranged above the clamp, the utility model provides a horizontal beveling machine which is convenient for loading and unloading. The top beam is eliminated and the clamping cylinder is arranged on one side of the clamp. When lifting and unloading are required, the flap is driven to flip by the extension and contraction of the clamping cylinder. The pressure head and the flap avoid the lifting equipment for lifting the pipe fittings, so that a lifting space is formed above the clamp. The pipe fittings enter and exit the clamp vertically through the lifting space, so that the pipe fittings can be lifted straight up and down, thereby improving the efficiency of loading and unloading the pipe fittings. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0033] Figure 1 It is a side view of a horizontal beveling machine that is convenient for loading and unloading disclosed by the utility model;
[0034] Figure 2 A top view of a horizontal beveling machine that is convenient for loading and unloading disclosed in the utility model;
[0035] Figure 3 This is a front view of a horizontal beveling machine for convenient loading and unloading disclosed by the utility model without the clamping cylinder, flap, pressure head and support platform;
[0036] Figure 4 This is a front view of a milling cutter disc of a horizontal beveling machine that is convenient for loading and unloading disclosed in the utility model;
[0037] Figure 5It is a cross-sectional view of a milling cutter disc of a horizontal beveling machine that is convenient for loading and unloading disclosed in the utility model;
[0038] Figure 6 It is a front view of a beveling cutter of a horizontal beveling machine which is convenient for loading and unloading disclosed in the utility model;
[0039] Figure 7 The utility model discloses a front view of a flat knife of a horizontal beveling machine which is convenient for loading and unloading.
[0040] In the figure:
[0041] 1. Bed;
[0042] 2. Fixture;
[0043] 3. Press the oil cylinder;
[0044] 4. Milling cutter;
[0045] 401, main body; 402, T-slot; 403, rolling bearing; 404, slide seat; 405, fixed plate; 406, first top screw plate; 407, second top screw plate; 408, spring connecting plate; 409, swing block; 410, spring; 411, spring adjustment bolt; 412, cutter body; 413, blade; 414, swing shaft mounting seat; 415, swing shaft; 416, threaded hole; 417, guide shaft; 418, adjustment bolt; 419, adjustment nut; 420, cutter body mounting groove;
[0046] 5. Power head;
[0047] 6. Skateboard;
[0048] 7. Slide rail;
[0049] 8. Feed cylinder;
[0050] 9. Press head;
[0051] 10. Flip board;
[0052] 11. Fix the bracket;
[0053] 12. Support platform;
[0054] 13. Middle swing bracket;
[0055] 14. Cylinder seat;
[0056] B. Pipe fittings. DETAILED DESCRIPTION
[0057] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0058] This embodiment provides a horizontal beveling machine that is convenient for loading and unloading. Figure 1 As shown, it includes: a bed 1, a pressing cylinder 3, a flap 10 and a support platform 12;
[0059] The bed 1 is provided with a fixture 2 and a fixing bracket 11. The fixture 2 is mounted on the bed 1 by bolts for easy replacement. The fixing bracket 11 is welded and fixed on the bed 1. The fixture 2 is used to place the pipe B. Figure 1 As shown, the fixing bracket 11 and the support platform 12 are located on the same side of the fixture 2, and the support platform 12 can be fixed to the ground by anchor bolts, or can be welded and fixed to one side of the bed 1;
[0060] like Figure 1 As shown, a pressure head 9 is installed on the flap 10 by bolts for easy replacement, one end of the flap 10 is hinged to the fixed bracket 11, the flap 10 is hinged to the clamping cylinder 3, and the end of the clamping cylinder 3 away from the flap 10 is rotatably connected to the support platform 12. In this embodiment, a middle swing bracket 13 is installed on the top of the support platform 12 by bolts, the clamping cylinder 3 is installed on the middle swing bracket 13, and the clamping cylinder 3 rotates on the middle swing bracket 13;
[0061] The clamping oil cylinder 3 drives the flap 10 to flip by telescoping, so that the pressure head 9 is opened or closed relative to the clamp 2;
[0062] In this embodiment, when the clamping oil cylinder 3 contracts, the flap 10 flips upward, so that the pressure head 9 is opened relative to the clamp 2. At this time, a hoisting space is formed above the clamp 2 so that the pipe B can enter and exit the clamp 2 vertically.
[0063] In this embodiment, when the clamping cylinder 3 is extended, the flap 10 flips downward, so that the pressure head 9 is closed relative to the clamp 2. At this time, the pressure head 9 and the clamp 2 can clamp the pipe B;
[0064] Different from the existing horizontal beveling machine in which a top beam for installing a clamping cylinder is arranged above the clamp, the present embodiment provides a horizontal beveling machine which is convenient for loading and unloading. The top beam is eliminated and the clamping cylinder 3 is arranged on one side of the clamp 2. When lifting and unloading are required, the clamping cylinder 3 is extended and retracted to drive the flap 10 to flip, and the pressure head 9 and the flap 10 avoid the lifting equipment for lifting the pipe fittings, so that a lifting space is formed above the clamp. The pipe fitting B enters and exits the clamp 2 vertically through the lifting space, so that the pipe fitting B can be lifted straight up and down, thereby improving the efficiency of loading and unloading the pipe fitting B.
[0065] In a specific embodiment, the bed 1 is also provided with a groove processing mechanism, such as Figure 3 As shown, the milling cutter disc 4 of the groove processing mechanism faces the fixture 2.
[0066] In a specific embodiment, one end of the flap 10 away from the fixed bracket 11 is rotatably connected to the pressing cylinder 3;
[0067] With the hinge point between the flap 10 and the fixed bracket 11 as the fulcrum, the clamping cylinder 3 applies power to the end of the flap 10 away from the fulcrum by utilizing the lever principle, which is more labor-saving, and thus a smaller-sized clamping cylinder 3 can be used.
[0068] In a specific embodiment, when the clamping cylinder 3 is extended, the pressure head 9 is closed relative to the clamp 2. At this time, the angle α between the axis of the clamping cylinder 3 and the top surface of the flap 10 is 15° to 25°. Within this angle range, it can ensure that the pressure head 9 clamps the pipe B and at the same time make the flap 10 have a sufficiently large flipping angle.
[0069] In a specific embodiment, Figures 4 to 7 As shown, the milling cutter disc 4 includes a main body 401, a slide seat 404, an adjustment bolt 418 and an adjustment nut 419;
[0070] like Figure 4 As shown, a T-slot 402 is provided on the main body 401, and the head of the adjusting bolt 418 can slide in the T-slot 402, and the screw of the adjusting bolt 418 is assembled with the adjusting nut 419 after passing through the through hole provided on the slide seat 404;
[0071] When the adjusting bolt 418 slides along the T-slot 402, the blade 413 provided on the milling cutter installed on the slide 404 moves radially along the rotation center line of the milling cutter disc 14 to adapt to pipe fittings B of different diameters;
[0072] When the slide 404 needs to be moved, the adjusting nut 419 is loosened to allow the head of the adjusting bolt 418 to slide along the T-slot 402 . When the slide 404 moves to a desired position, the adjusting nut 419 is tightened to complete locking.
[0073] In a specific embodiment, Figure 6 As shown, the milling cutter is a beveling cutter, and the beveling cutter includes a second top screw plate 407, a swing block 409, a spring 410, a cutter body 412 and a swing shaft mounting seat 414;
[0074] The second top screw plate 407 is welded and fixed on the slide seat 404. The second top screw plate 407 is installed with a spring adjustment bolt 411. The end of the screw rod of the spring adjustment bolt 411 is welded and fixed with a spring connecting plate 408.
[0075] The swing shaft mounting seat 414 is fixed on the slide 404 by bolts, one end of the swing block 409 is rotatably connected to the swing shaft mounting seat 414 through the swing shaft 415, the axis of the swing shaft 415 is parallel to the rotation center line of the milling cutter disc 4, the other end of the swing block 409 is welded and fixed to the spring 410, and the end of the spring 410 away from the swing block 409 is welded and fixed to the spring connecting plate 408;
[0076] like Figure 5 As shown, the swing block 409 is provided with a through hole, a blade mounting groove 420 and a threaded hole 416 connected to the blade mounting groove 420, the guide shaft 417 is arranged in the through hole through the rolling bearing 403, the blade 412 is arranged in the blade mounting groove 420, the blade 412 can be pressed in the blade mounting groove 420 by the bolts installed on the threaded hole 416, and the position of the blade 412 in the blade mounting groove 420 can be adjusted by loosening and tightening the bolts;
[0077] The blade 413 is mounted on the blade body 412 by bolts. Figure 5 As shown in the upper part, there is an angle (edge inclination) between the cutting edge of the blade 413 and the rotation center line of the milling cutter disc 4, which is used to process the groove of the pipe B;
[0078] The elastic force generated by the spring 410 keeps the guide shaft 417 and the blade 413 always close to the pipe wall of the pipe B, which is suitable for large-diameter pipes with poor roundness and uneven wall thickness, and effectively ensures the quality of the groove after processing;
[0079] By screwing the spring adjustment bolt 411 on the second top screw plate 407 , the expansion and contraction amount of the spring 410 is fine-tuned so that the guide shaft 417 fits the pipe fitting B better.
[0080] In a specific embodiment, Figure 7 As shown, the milling cutter is an end cutter, and the end cutter includes a fixing plate 405, a first top screw plate 406 and a cutter body 412;
[0081] The fixing plate 405 and the first top screw plate 406 are welded and fixed on the slide 404, and the knife body 412 is located between the fixing plate 405 and the first top screw plate 406 which are arranged opposite to each other. The knife body 412 can be pressed on the fixing plate 405 by bolts installed on the first top screw plate 406;
[0082] The blade 413 is mounted on the blade body 412 by bolts. Figure 5 As shown in the lower part, the cutting edge of the blade 413 is parallel to the rotation center line of the milling cutter disc 4 (the cutting edge is horizontal) and is used to process the end face of the pipe B.
[0083] In a specific embodiment, Figure 2 and Figure 3 As shown, the groove processing mechanism includes a power head 5, a slide plate 6, a slide rail 7 and a feed cylinder 8;
[0084] The main body 401 of the milling cutter disc 4 is fixed to one end of the main shaft of the power head 5 close to the fixture 2 by a threaded fastener, and the radial direction of the main shaft of the power head 5 is the radial direction of the rotation centerline of the milling cutter disc 4;
[0085] One side of the slide plate 6 is fixedly connected to the power head 5 by bolts, and the other side of the slide plate 6 is fixed with a slider by bolts, and the slider is installed on the slide rail 7;
[0086] The feed cylinder 8 is mounted on the cylinder seat 14 by bolts, the cylinder seat 14 is fixed to the bed 1 by bolts, and the telescopic rod of the feed cylinder 8 is fixedly connected to the slide plate 6 by bolts.
[0087] In actual use, when the end of pipe B has many burrs / unevenness, a beveling cutter and an end facing cutter can be installed on the main body 401 at the same time, and the pipe B can be milled together by the blades 413 with inclined edges and horizontal edges, so that the end of pipe B can be milled flat while beveling.
[0088] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in the field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims
1. A horizontal beveling machine that is convenient for loading and unloading, characterized in that: include: A bed (1), a pressing cylinder (3), a flap (10) and a support platform (12); The bed (1) is provided with a fixture (2) and a fixed bracket (11), the fixture (2) is used to place the pipe (B), and the fixed bracket (11) and the support platform (12) are located on the same side of the fixture (2); The flap (10) is provided with a pressure head (9), one end of the flap (10) is rotatably connected to a fixed bracket (11), the flap (10) is rotatably connected to a clamping oil cylinder (3), and one end of the clamping oil cylinder (3) away from the flap (10) is rotatably connected to a support platform (12); The clamping oil cylinder (3) drives the flap (10) to flip by telescoping, so that the pressure head (9) is opened or closed relative to the clamp (2); When the pressure head (9) is opened relative to the clamp (2), a hoisting space is formed above the clamp (2) to enable the pipe (B) to enter and exit the clamp (2) vertically; When the ram (9) is closed relative to the clamp (2), the ram (9) and the clamp (2) are capable of clamping the pipe (B).
2. A horizontal beveling machine that is convenient for loading and unloading according to claim 1, characterized in that: The bed (1) is also provided with a groove processing mechanism, and the milling cutter disc (4) of the groove processing mechanism faces the fixture (2).
3. The horizontal beveling machine that is convenient for loading and unloading according to claim 1 is characterized in that: One end of the flap (10) away from the fixed bracket (11) is rotatably connected to the pressing oil cylinder (3).
4. The horizontal beveling machine convenient for loading and unloading according to claim 1 is characterized in that: When the pressure head (9) is closed relative to the clamp (2), the angle between the axis of the clamping cylinder (3) and the top surface of the flap (10) is 15° to 25°.
5. The horizontal beveling machine that is convenient for loading and unloading according to claim 2 is characterized in that: The milling cutter disc (4) comprises a main body (401), a slide seat (404), an adjustment bolt (418) and an adjustment nut (419); The main body (401) is provided with a T-shaped slot (402), the head of the adjusting bolt (418) can slide in the T-shaped slot (402), and the screw rod of the adjusting bolt (418) is assembled with the adjusting nut (419) after passing through a through hole provided on the sliding seat (404); When the adjusting bolt (418) slides along the T-slot (402), the blade (413) provided on the milling cutter mounted on the slide seat (404) moves radially along the rotation center line of the milling cutter disc (14).
6. The horizontal beveling machine convenient for loading and unloading according to claim 5, characterized in that: The milling cutter is a beveling cutter, and the beveling cutter comprises a second top screw plate (407), a swing block (409), a spring (410), a cutter body (412) and a swing shaft mounting seat (414); The second top screw plate (407) is fixed on the slide seat (404), the second top screw plate (407) is installed with a spring adjustment bolt (411), and the end of the screw rod of the spring adjustment bolt (411) is fixed with a spring connecting plate (408); The swing shaft mounting seat (414) is fixed on the slide seat (404), one end of the swing block (409) is rotatably connected to the swing shaft mounting seat (414) via a swing shaft (415), the axis of the swing shaft (415) is parallel to the rotation center line of the milling cutter disc (4), the other end of the swing block (409) is fixedly connected to the spring (410), and the end of the spring (410) away from the swing block (409) is fixedly connected to the spring connecting plate (408); The swing block (409) is provided with a through hole, a blade mounting groove (420) and a threaded hole (416) connected to the blade mounting groove (420); the guide shaft (417) is arranged in the through hole via a rolling bearing (403); the blade (412) is arranged in the blade mounting groove (420); and the blade (412) can be pressed in the blade mounting groove (420) by a bolt installed in the threaded hole (416); The blade (413) is mounted on the cutter body (412), and an angle exists between the direction of the cutting edge of the blade (413) and the rotation center line of the milling cutter disc (4).
7. The horizontal beveling machine convenient for loading and unloading according to claim 5, characterized in that: The milling cutter is an end face cutter, and the end face cutter comprises a fixing plate (405), a first top screw plate (406) and a cutter body (412); The fixing plate (405) and the first top screw plate (406) are fixed on the slide seat (404), the knife body (412) is located between the fixing plate (405) and the first top screw plate (406) which are arranged opposite to each other, and the knife body (412) can be pressed on the fixing plate (405) by bolts installed on the first top screw plate (406); The blade (413) is mounted on the cutter body (412), and the cutting edge of the blade (413) is oriented parallel to the rotation center line of the milling cutter disc (4).
8. The horizontal beveling machine that is convenient for loading and unloading according to claim 2 is characterized in that: The groove processing mechanism comprises a power head (5), a slide plate (6), a slide rail (7) and a feed cylinder (8); The milling cutter disc (4) is fixed to one end of the main shaft of the power head (5) close to the fixture (2); One side of the slide plate (6) is fixedly connected to the power head (5), and the other side of the slide plate (6) is fixed with a slider, which is mounted on a slide rail (7); The feed oil cylinder (8) is installed on the bed (1), and the telescopic rod of the feed oil cylinder (8) is fixedly connected to the slide plate (6).