Integrated diamond floor grinding disc

By adopting an integrated design and a fixed connection method on the diamond grinding disc, the existing welding connection is solved and the problems of harmful gases with low welding are not firmly and high-temperature welding are achieved, and higher quality grinding disc connections and better human body protection are achieved.

CN222553251UActive Publication Date: 2025-03-04张赫琪
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Patent Information

Application Number
CN202420803035.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-03-04
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The existing diamond grinding discs are connected by manual welding, which have problems such as poor welding, numerous processes, insufficient welding strength and harmful gases generated by high-temperature welding, which affects the grinding quality and workers' health.

Method used

The integrated diamond floor abrasive disc design is adopted. By setting assembly through holes through the front and back of the cutting board body, and fixing the connecting head with a connecting rod instead of manual welding, it enhances the connection firmness and avoids high-temperature welding.

Benefits of technology

A firmer connection between the cutting head and the cutting board body is achieved, avoiding damage to the cutting head by secondary high temperature and harmful gases generated by welding, and improving the quality of the grinding disc and protecting the human body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated diamond floor grinding disc. The integrated diamond floor grinding disc comprises a cutter disc body and cutter heads, the cutter head body is provided with assembling through holes penetrating through the front face and the back face of the cutter head body, and the diameter of the assembling through hole close to the back face is larger than that of the assembling through hole close to the front face. The diamond tool bit powder is melted and pressurized at high temperature in the sintering process to form a connecting rod communicating with the tool bit, the connecting rod is firmly connected into the assembling through hole, and then the tool bit is firmly connected to the front face of the cutter head body. The manual welding procedure is omitted, the quality of the grinding disc is improved, and protection to a human body is enhanced.
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Description

Technical Field

[0001] The utility model relates to the field of floor tools, in particular to an integrated diamond floor grinding disc. Background Art

[0002] Flooring refers to the use of specific materials and processes to construct the original ground and present a certain decorative and functional floor. Such as epoxy self-leveling flooring, corundum wear-resistant flooring, epoxy terrazzo flooring, cement-based terrazzo, etc. Among them, corundum wear-resistant flooring uses a circular or fan-shaped diamond grinding disc, which includes a disc body and a diamond blade. The connection between the disc body and the diamond blade is mostly brazed, and the sintered blade is brazed to the disc body with copper or silver welding sheets.

[0003] However, the welding of the grinding disc mentioned above will cause diamond carbonization due to secondary high-temperature welding, which seriously affects the grinding quality. The welding operation of workers also has problems such as weak welding, numerous welding procedures, and insufficient welding strength. In addition, silver brazing flux will produce harmful gases during high-temperature welding, which has a great impact on the health of workers and the environment. Utility Model Content

[0004] In view of the defects in the prior art, the manual welding process is eliminated, the quality of the grinding disc is improved, and the protection of the human body is strengthened. The utility model provides an integrated diamond floor grinding disc, including a cutter disc body and a cutter head; the cutter disc body is provided with an assembly through hole that passes through the front and back of the cutter disc body, and the diameter of the assembly through hole near the back is larger than the diameter of the assembly through hole near the front; the cutter head is provided with a connecting rod adapted to the assembly through hole, and is fixedly connected to the assembly through hole through the connecting rod, so that the cutter head is fixedly connected to the front of the cutter disc body.

[0005] The beneficial effects of the utility model are as follows: the assembly through hole and the connecting rod are fixedly connected, which is more solid than the existing welding connection. In addition, the diameter of the connecting rod near the end is increased, which further strengthens the connection relationship and improves the quality of the grinding disc. This connection method replaces manual welding, avoids the damage to the cutter head caused by secondary high temperature, and also avoids the harmful gas generated by welding, thereby improving the protection of the human body.

[0006] Preferably, there are a plurality of cutter heads, all of which are circumferentially distributed on the front of the cutter disc body, and all of which are evenly distributed circumferentially. The specific number of cutter heads is selected according to actual conditions, and three or four cutter heads are usually provided, but not limited to three or four.

[0007] Preferably, the cutter disc body is provided with a positioning through hole for positioning and a mounting through hole for mounting.

[0008] Preferably, each cutter head is fixedly connected to the cutter disc body via one or more connecting rods.

[0009] Preferably, each cutter head and the corresponding connecting rod are integrally formed by high-temperature pressing of diamond powder. The specific manufacturing method is to place the cutter head body on the cutter head mold, and then pour the diamond powder from the assembly through hole into the mold to fill it up, and form the diamond cutter head after compaction and high temperature, and the diamond cooled in the assembly through hole forms an embedded riveted connecting rod structure, which is integrated with the cutter head body, does not loosen, and is firmly connected.

[0010] Preferably, the cross-sectional area of ​​the upper portion of the cutter head is smaller than that of the lower portion. The shape of the cutter head is not limited, and its cross-sectional shape can be polygonal, circular, elliptical or trapezoidal, or other shapes. However, the cutter head of any shape is a structure that is small at the top and large at the bottom. The purpose of such a setting is to reduce the demoulding resistance, and demoulding is easier than the existing cutter head structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0012] Figure 1 It is a structural schematic diagram of this embodiment;

[0013] Figure 2 for Figure 1 The schematic diagram after adding positioning holes and mounting holes;

[0014] Figure 3 for Figure 2 Sectional view of AA in the middle;

[0015] Figure 4 A schematic diagram of a connecting rod is provided for each cutter head in this embodiment;

[0016] Figure 5 Schematic diagram of different cutter heads in this embodiment.

[0017] In the accompanying drawings, there are a cutter disc body 1, a cutter head 2, a positioning through hole 3, a mounting through hole 4, an assembly through hole 5, and a connecting rod 6. DETAILED DESCRIPTION

[0018] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0019] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.

[0020] like Figure 1 As shown, this embodiment provides an integrated diamond floor grinding disc, including a disc body 1 and a cutter head 2, wherein the cutter head 2 is made of diamond, which has high strength and good wear resistance. The disc body 1 is usually circular, but can also be other shapes, which is not limited in this embodiment.

[0021] like Figure 2 As shown, a positioning through hole 3 for positioning is provided at the center of the cutter disc body 1, and mounting through holes 4 for installation are provided around it. The number of mounting through holes 4 is determined according to actual installation requirements. This embodiment takes four mounting through holes 4 as an example.

[0022] like Figure 3 As shown, the cutter head body 1 of this embodiment is provided with an assembly through hole 5 that passes through the front and back of the cutter head body 1, and the diameter of the assembly through hole 5 near the back is larger than the diameter of the assembly through hole 5 near the front. The cutter head 2 is provided with a connecting rod 6 that is adapted to the assembly through hole 5, and is fixedly connected to the assembly through hole 5 through the connecting rod 6, so that the cutter head 2 is fixedly connected to the front of the cutter head body 1. The purpose of this arrangement is to enlarge the end of the connecting rod 6, so that the connecting rod 6 will not withdraw from the assembly through hole 5 during use. Compared with the existing manual welding, the connection between the cutter head 2 and the cutter head body 1 is more secure and does not loosen.

[0023] In this embodiment, each cutter head 2 and the corresponding connecting rod 6 are integrally formed by high-temperature pressing of diamond powder. The specific manufacturing process is as follows:

[0024] The cutter head body 1 is placed on the mold of the cutter head 2, and diamond powder is poured into the mold from the assembly through hole, and the diamond powder is filled to the upper end of the assembly hole. After pressing, heating, and cooling, the diamond powder in the mold forms the diamond cutter head 2, and the diamond powder in the assembly through hole 5 forms an embedded riveted connecting rod 6 structure, which is integrated with the cutter head body 1 and firmly connected. This manufacturing method replaces the existing manual welding, avoids the damage to the cutter head 2 caused by secondary high temperature, and also avoids the harmful gas generated by welding, thereby improving the protection of the human body.

[0025] like Figure 5 As shown, the cross-sectional area of ​​the upper portion of the cutter head 2 in this embodiment is smaller than that of the lower portion. The shape of the cutter head 2 is not limited, and its cross-sectional shape can be polygonal, circular, elliptical or trapezoidal, or other shapes. However, the cutter head 2 of any shape is a structure that is small at the top and large at the bottom. The purpose of this setting is to reduce the demoulding resistance, and compared with the existing cutter head 2 structure, demoulding is easier.

[0026] In addition, in this embodiment, there are multiple cutter heads 2, all of which are distributed along the circumferential direction on the front of the cutter head body 1, and all of which are evenly distributed along the circumferential direction. The specific number of cutter heads 2 is selected according to actual conditions, and usually three or four cutter heads 2 are provided, but not limited to three or four. Figure 1 and Figure 4 As shown, each cutter head 2 is fixedly connected to the cutter disc body 1 via one or more connecting rods 6. The number of connecting rods 6 is also determined according to actual conditions and is not limited in this embodiment.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. An integrated diamond floor grinding disc, characterized in that: It includes a cutter disc body and a cutter head; the cutter disc body is provided with an assembly through hole that passes through the front and back of the cutter disc body, and the diameter of the assembly through hole near the back is larger than the diameter of the assembly through hole near the front; the cutter head is provided with a connecting rod adapted to the assembly through hole, and is fixedly connected to the assembly through hole through the connecting rod, thereby fixing the cutter head to the front of the cutter disc body.

2. The integrated diamond floor grinding disc according to claim 1, characterized in that: There are multiple cutter heads, and all of them are distributed on the front side of the cutter disc body along the circumferential direction.

3. The integrated diamond floor grinding disc according to claim 2, characterized in that: All the cutter heads are evenly distributed along the circumference.

4. The integrated diamond floor grinding disc according to claim 1, characterized in that: The cutter disc body is provided with a positioning through hole for positioning.

5. The integrated diamond floor grinding disc according to claim 1, characterized in that: The cutter disc body is provided with an installation through hole for installation.

6. The integrated diamond floor grinding disc according to claim 2, characterized in that: Each cutter head is fixedly connected to the cutter disc body via one or more connecting rods.

7. The integrated diamond floor grinding disc according to claim 2, characterized in that: Each cutter head and the corresponding connecting rod are integrally formed by high-temperature pressing of diamond powder.

8. An integrated diamond floor grinding disc according to any one of claims 1 to 7, characterized in that: The cross-sectional area of ​​the upper portion of the cutter head is smaller than that of the lower portion.

9. The integrated diamond floor grinding disc according to claim 8, characterized in that: The cross-sectional shape of the cutter head is polygonal, circular, elliptical or trapezoidal.