Spacer dismounting tool

Abstract

The utility model discloses a spacer dismounting tool, relates to the technical field of electric power transmission, and solves the problems that a spacer dismounting tool in the prior art wastes time and labor and has potential safety hazards. The clamping device comprises a handle and a clamping mechanism, the clamping mechanism is installed at the end of the handle, the handle is connected with a piston rod at one end of the clamping mechanism in a sliding mode, a clamping opening is formed between the clamping mechanism and the piston rod, and a driving mechanism used for driving the piston rod to stretch out and draw back is arranged in the handle. A battery is detachably connected to the lower portion of the handle and electrically connected with the driving mechanism. According to the utility model, the operation is time-saving and labor-saving, the working intensity of workers is reduced, the replacement efficiency of the spacer is improved, and the high-altitude operation risk caused by long-time operation is effectively reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of power transmission, and in particular relates to a spacer rod disassembly and assembly tool. Background Art

[0002] At present, spacers are widely used in overhead transmission lines on multi-split conductors. They are one of the important protective fittings for transmission lines. In order to ensure that the spacing between the split conductor bundles remains unchanged to meet the electrical performance and ensure the current-carrying capacity, spacers are installed at a certain distance in the span. However, the spacers installed on the split conductors are affected by the vibration of the running conductors for a long time, and may become loose or even damaged, which seriously threatens the safe operation of the transmission line. Therefore, it is necessary to regularly inspect and replace the spacers.

[0003] In the process of replacing or installing the spacer bars, disassembly and assembly tools are required. Most of the existing tools are ratchet-driven screw transmissions to generate clamping force, thereby removing or inserting pins. The process of installing or removing the spacer bars is time-consuming and labor-intensive. It usually takes about 20 minutes to install or remove a spacer bar, which is not only inefficient but also consumes a lot of physical energy for the operators. In overhead operations, the tools are easily lost and dropped during the repeated tightening and loosening of the bolts, posing certain safety hazards.

[0004] Therefore, we propose a spacer rod disassembly and assembly tool to solve the above technical problems. Utility Model Content

[0005] In order to solve the technical problems in the prior art that the spacer bar disassembly and assembly tool is time-consuming and labor-intensive and has potential safety hazards, the utility model provides a spacer bar disassembly and assembly tool.

[0006] The technical solution adopted by the utility model is as follows:

[0007] A spacer rod disassembly and assembly tool comprises a handle and a clamping mechanism, wherein the clamping mechanism is installed at the end of the handle, the handle is slidably connected to a piston rod at one end of the clamping mechanism, and a clamping opening is formed between the clamping mechanism and the piston rod, a driving mechanism for driving the piston rod to extend and retract is provided inside the handle, a battery is detachably connected to the bottom of the handle, and the battery is electrically connected to the driving mechanism.

[0008] By adopting the above technical solution, when replacing the spacer bar, the part to be clamped of the spacer bar is placed in the clamping opening formed between the clamping mechanism and the piston rod, and the driving mechanism is used to control the piston rod to extend forward, and the clamping mechanism is used to produce a clamping force, thereby clamping the part to be clamped of the spacer bar until the spacer bar pin can be taken out, and then the pin is taken out, and then the piston rod is controlled to retract, and the spacer bar and a wire are disassembled. After that, the operation is repeated to remove all the pins, and the disassembly of a spacer bar is completed. The process of installing the spacer bar is similar to the disassembly process. In this way, when the spacer bar is disassembled and assembled using the spacer bar disassembly and assembly tool of the utility model, the piston rod is controlled to be extended and retracted by the driving mechanism instead of the manual disassembly and assembly process, which is more time-saving and labor-saving than traditional tools. It not only reduces the work intensity of the staff, but also improves the replacement efficiency of the spacer bar, solves the problems of cumbersome high-altitude operations, long operation time, and high labor intensity in the past, and effectively reduces the risks of high-altitude operations caused by long-term operations.

[0009] In a further technical solution, the driving mechanism includes a hydraulic component, which includes a hydraulic cylinder, a first piston and a second piston. The two ends of the hydraulic cylinder are respectively connected to the handle and the clamping mechanism. The first piston and the second piston are respectively slidably arranged on both sides inside the hydraulic cylinder. Hydraulic oil is provided between the first piston and the second piston. The piston rod extends into the hydraulic cylinder and is connected to the first piston. The rear of the second piston is connected to an electric driving component for controlling the second piston to slide back and forth in the hydraulic cylinder. The electric driving component is electrically connected to a battery.

[0010] By adopting the above technical solution, during the disassembly and assembly process of the spacer rod, the electric drive component is used to control the second piston to slide forward and squeeze the hydraulic oil, thereby driving the first piston to slide forward, so that the piston rod extends forward and cooperates with the clamping mechanism to generate a clamping force, thereby clamping the part to be clamped of the spacer rod, making it convenient to remove or insert the through pin. The electric drive method replaces the manual disassembly and assembly process, effectively solving the problem of time-consuming and labor-intensive installation or removal of the spacer rod in the prior art.

[0011] In a further technical solution, the hydraulic cylinder is provided with a cylinder sleeve on a sealing sleeve on one side through which the piston rod passes, the piston rod passes through and extends out of the cylinder sleeve and is slidably connected to the cylinder sleeve, and the clamping mechanism is connected to the cylinder sleeve.

[0012] By adopting the above technical solution, by sleeve-arranging the cylinder sleeve at the end of the hydraulic cylinder, the sealing effect of the hydraulic cylinder is improved, the probability of hydraulic oil leakage in the hydraulic cylinder is reduced, and it is convenient for use.

[0013] In a further technical solution, a compression spring is sleeved on the piston rod, one end of the compression spring is fixedly connected to the first piston, and the other end of the compression spring is fixedly connected to the cylinder sleeve.

[0014] By adopting the above technical solution and arranging a compression spring, during the process of controlling the retraction of the piston rod, the elastic potential energy of the compression spring can enable the piston rod to be reset, which is convenient for the next use.

[0015] In a further technical solution, the electric drive assembly includes a servo motor, a lead screw and a control switch, one end of the lead screw is fixedly connected to the output shaft of the servo motor, and the other end is threadedly connected to the second piston, the control switch and the battery are both electrically connected to the servo motor, and the control switch is installed on the outside of the handle.

[0016] By adopting the above technical scheme, the electric drive component cooperates with the servo motor, the lead screw and the control switch. The control switch turns on the servo motor, drives the lead screw to rotate, controls the second piston to slide forward in the hydraulic cylinder, squeezes the hydraulic oil to control the first piston to slide forward, and thus extends the piston rod forward. Through the cooperation of the electric drive component and the hydraulic component, the rotational motion of the lead screw is converted into linear motion, effectively clamping the part to be clamped of the spacer rod, thereby facilitating the disassembly and assembly of the spacer rod.

[0017] In a further technical solution, the clamping mechanism includes a C-type caliper, which is detachably connected to the handle and has a through hole at one end of the connection, and the piston rod is slidably arranged in the through hole.

[0018] By adopting the above technical solution, the C-type caliper is detachably connected to the handle, which not only facilitates disassembly and maintenance, but also allows replacement of different types of C-type calipers, which is conducive to the disassembly and assembly of different types of spacer bars.

[0019] In a further technical solution, the handle is provided with a plurality of clamping plates, each of which is provided with a fixing hole, the end of the C-type caliper is provided with a plurality of through holes matching the fixing holes, and the C-type caliper and the clamping plates are connected by bolts.

[0020] By adopting the above technical solution, the C-type caliper and the clamping plate are connected by bolts, that is, the C-type caliper and the handle are connected by bolts, which is convenient for disassembly and assembly and is conducive to use.

[0021] In a further technical solution, the end of the piston rod is threadedly connected to a hydraulic top block.

[0022] By adopting the above technical solution, the hydraulic top block can not only increase the contact area between the piston rod and the clamping part of the spacer bar, thereby improving the clamping stability during disassembly and assembly, but also adjust the effective stroke of the piston rod by replacing hydraulic top blocks of different thicknesses, thereby accurately controlling the clamping force on the spacer bar and improving the applicability and flexibility of the tool.

[0023] In a further technical solution, an anti-drop rope is connected to the handle.

[0024] By adopting the above technical solution, the anti-slip rope can prevent the tool from slipping out of the hand and falling, thereby reducing the safety hazard of high-altitude operations.

[0025] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0026] 1. The utility model uses electric drive components and hydraulic components to control the extension and retraction of the piston rod to replace the manual disassembly and assembly process. It is more time-saving and labor-saving than traditional tools. It not only reduces the work intensity of the staff, but also improves the replacement efficiency of the spacer rods. It solves the problems of cumbersome high-altitude operations, long operation time, and high labor intensity in the past, and effectively reduces the risks of high-altitude operations caused by long-term operations.

[0027] 2. The utility model has a hydraulic ejector block threadedly connected to the end of the piston rod, which not only increases the contact area between the piston rod and the clamped portion of the spacer rod and improves the stability of clamping during disassembly and assembly, but also can adjust the effective stroke of the piston rod by replacing hydraulic ejectors of different thicknesses, thereby accurately controlling the clamping force on the spacer rod and improving the applicability and flexibility of the tool.

[0028] 3. The utility model is provided with an anti-drop rope, which can prevent the tool from slipping out of the hand and falling, thereby reducing the safety hazard of high-altitude operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The present invention will be described by way of examples with reference to the accompanying drawings, in which:

[0030] Figure 1 It is a schematic diagram of the structure of the utility model;

[0031] Figure 2 for Figure 1 The schematic diagram of the section along the direction of the cutting symbol AA;

[0032] Figure 3 It is a structural schematic diagram of the C-type caliper of the utility model.

[0033] Figure markings: 1-handle, 2-piston rod, 3-battery, 4-hydraulic cylinder, 5-first piston, 6-second piston, 7-cylinder sleeve, 8-compression spring, 9-servo motor, 10-screw, 11-control switch, 12-C-type caliper, 13-through hole, 14-clamping plate, 15-fixing hole, 16-through hole, 17-hydraulic top block, 18-anti-slip rope. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] Embodiment 1:

[0036] See also Figure 1 The present embodiment provides a spacer rod disassembly and assembly tool, including a handle 1 and a clamping mechanism, wherein the clamping mechanism is installed at the end of the handle 1, the handle 1 is slidably connected to a piston rod 2 at one end of the clamping mechanism, and a clamping opening is formed between the clamping mechanism and the piston rod 2, and a driving mechanism for driving the piston rod 2 to extend and retract is provided inside the handle 1, and a battery 3 is detachably connected to the bottom of the handle 1, and the battery 3 is electrically connected to the driving mechanism.

[0037] In this embodiment, see Figure 2 The driving mechanism includes a hydraulic component and an electric driving component. The hydraulic component includes a hydraulic cylinder 4, a first piston 5 and a second piston 6. The two ends of the hydraulic cylinder 4 are respectively connected to the handle 1 and the clamping mechanism. The first piston 5 and the second piston 6 are respectively slidably arranged on both sides of the inside of the hydraulic cylinder 4. Hydraulic oil is arranged between the first piston 5 and the second piston 6. The piston rod 2 penetrates and extends into the hydraulic cylinder 4 and is connected to the first piston 5. The hydraulic cylinder 4 is provided with a cylinder sleeve 7 on the sealing sleeve on the side through which the piston rod 2 penetrates. The piston rod 2 penetrates and extends out of the cylinder sleeve 7 and is connected to the cylinder sleeve 7 sliding connection, the clamping mechanism is connected to the cylinder sleeve 7, the piston rod 2 is sleeved with a compression spring 8, one end of the compression spring 8 is fixedly connected to the first piston 5, and the other end is fixedly connected to the cylinder sleeve 7, the electric drive assembly includes a servo motor 9, a screw 10 and a control switch 11, one end of the screw 10 is fixedly connected to the output shaft of the servo motor 9, and the other end is threadedly connected to the second piston 6, so that the second piston 6 can be controlled to slide back and forth in the hydraulic cylinder 4, the control switch 11 and the battery 3 are both electrically connected to the servo motor 9, and the control switch 11 is installed on the outside of the handle 1.

[0038] In this embodiment, see Figure 3The clamping mechanism includes a C-type caliper 12, which is detachably connected to the handle 1 and has a through hole 13 at one end of the connection. The piston rod 2 is slidably arranged in the through hole 13. Two groups of clamping plates 14 are provided on the handle 1, each group of clamping plates 14 has two pieces, and the clamping plates 14 are provided with fixing holes 15. Two through holes 16 matching the fixing holes 15 are provided at the end of the C-type caliper 12, and the C-type caliper 12 and the clamping plates 14 are connected by bolts.

[0039] In this embodiment, see Figure 1 The handle 1 is connected with an anti-drop rope 18, which can prevent the tool from slipping out of the hand and falling, thereby reducing the safety hazard of high-altitude operations.

[0040] The specific usage method of this embodiment is as follows:

[0041] When replacing the spacer rod, the part to be clamped of the spacer rod is placed in the clamping opening formed between the C-type caliper 12 and the piston rod 2, and the servo motor 9 is turned on by the control switch 11 to drive the screw 10 to rotate, and the second piston 6 is controlled to slide forward in the hydraulic cylinder 4, thereby squeezing the hydraulic oil to control the first piston 5 to slide forward, and then the piston rod 2 is extended forward, cooperating with the C-type caliper 12 to generate a clamping force, thereby clamping the part to be clamped of the spacer rod until the spacer rod through pin can be removed, and then the through pin is removed, and the servo motor 9 is reversed to control the second piston 6 to slide backward, and the piston rod 2 retracts under the elastic potential energy of the compression spring 8, and the first piston 5 squeezes the hydraulic oil back to its original position, completing the disassembly of the spacer rod and a wire. After that, the operation is repeated to remove all the through pins, and the disassembly of a spacer rod is completed. The process of installing the spacer rod is similar to the disassembly process.

[0042] The utility model replaces the manual disassembly and assembly process by controlling the extension and retraction of the piston rod 2 through the electric drive component and the hydraulic component, which saves time and effort in operation compared with traditional tools. It not only reduces the workload of staff, but also improves the replacement efficiency of spacer rods, solves the problems of cumbersome high-altitude operations, long operation time, and high labor intensity in the past, and effectively reduces the risks of high-altitude operations caused by long-term operations.

[0043] Embodiment 2:

[0044] This embodiment is obtained by further optimizing the embodiment 1. Figure 1 and Figure 2 The end of the piston rod 2 is threadedly connected with a hydraulic top block 17.

[0045] Specifically, the hydraulic top block 17 can not only increase the contact area between the piston rod 2 and the clamped part of the spacer rod, thereby improving the clamping stability during the disassembly and assembly process, but also adjust the effective stroke of the piston rod 2 by replacing the hydraulic top blocks 17 of different thicknesses, thereby accurately controlling the clamping force on the spacer rod and improving the applicability and flexibility of the tool.

[0046] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A spacer rod disassembly and assembly tool, characterized in that: The invention comprises a handle (1) and a clamping mechanism, wherein the clamping mechanism is mounted at the end of the handle (1), the handle (1) is slidably connected to a piston rod (2) at one end of the clamping mechanism, and a clamping opening is formed between the clamping mechanism and the piston rod (2), a driving mechanism for driving the piston rod (2) to extend and retract is provided inside the handle (1), a battery (3) is detachably connected below the handle (1), and the battery (3) is electrically connected to the driving mechanism.

2. A spacer rod disassembly and assembly tool according to claim 1, characterized in that: The driving mechanism comprises a hydraulic assembly, which comprises a hydraulic cylinder (4), a first piston (5) and a second piston (6). The two ends of the hydraulic cylinder (4) are respectively connected to the handle (1) and the clamping mechanism. The first piston (5) and the second piston (6) are respectively slidably arranged on both sides of the inside of the hydraulic cylinder (4). Hydraulic oil is arranged between the first piston (5) and the second piston (6). The piston rod (2) extends through the hydraulic cylinder (4) and is connected to the first piston (5). The rear of the second piston (6) is connected to an electric driving assembly for controlling the second piston (6) to slide forward and backward in the hydraulic cylinder (4). The electric driving assembly is electrically connected to a battery (3).

3. A spacer rod disassembly and assembly tool according to claim 2, characterized in that: The hydraulic cylinder (4) is provided with a cylinder sleeve (7) on a sealing sleeve on one side through which the piston rod (2) passes; the piston rod (2) passes through and extends out of the cylinder sleeve (7) and is slidably connected to the cylinder sleeve (7); and the clamping mechanism is connected to the cylinder sleeve (7).

4. A spacer rod disassembly and assembly tool according to claim 3, characterized in that: The piston rod (2) is sleeved with a compression spring (8), one end of the compression spring (8) is fixedly connected to the first piston (5), and the other end of the compression spring (8) is fixedly connected to the cylinder sleeve (7).

5. A spacer rod disassembly and assembly tool according to claim 2, characterized in that: The electric drive assembly comprises a servo motor (9), a lead screw (10) and a control switch (11); one end of the lead screw (10) is fixedly connected to the output shaft of the servo motor (9), and the other end is threadedly connected to the second piston (6); the control switch (11) and the battery (3) are both electrically connected to the servo motor (9); and the control switch (11) is mounted on the outside of the handle (1).

6. A spacer rod disassembly and assembly tool according to any one of claims 1 to 5, characterized in that: The clamping mechanism comprises a C-type caliper (12), which is detachably connected to the handle (1) and has a through hole (13) at one end of the connection, and the piston rod (2) is slidably arranged in the through hole (13).

7. A spacer rod disassembly and assembly tool according to claim 6, characterized in that: The handle (1) is provided with a plurality of clamping plates (14), each of which is provided with a fixing hole (15), and the end of the C-type caliper (12) is provided with a plurality of through holes (16) matching with the fixing holes (15), and the C-type caliper (12) and the clamping plates (14) are connected by bolts.

8. A spacer rod disassembly and assembly tool according to claim 7, characterized in that: The end of the piston rod (2) is threadedly connected with a hydraulic top block (17).

9. A spacer rod disassembly and assembly tool according to claim 1, characterized in that: The handle (1) is connected with an anti-drop rope (18).

Images