Cutting mechanism for gum dipping production line

By configuring a narrow cutter and upper and lower channels in the cutting mechanism of the glue-impregnation production line, the problem that traditional cutting mechanisms need to suspend material transportation is solved, and the continuous transmission of materials during the cutting process is achieved, and production efficiency and product quality are improved.

CN222553648UActive Publication Date: 2025-03-04NANTONG RUIYA MECHANICAL & ELECTRICAL CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421145663.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-03-04
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The cutting mechanism of traditional glue-pouring production lines needs to suspend material delivery during the cutting process, which will affect the slowing of production speed and the continuous operation capability of the production line.

Method used

A cutting mechanism for a glue-impregnating production line is designed. By configuring a narrow cutting knife on the loading plate and evenly dividing it into upper and lower channels on the loading plate, the material can still be transmitted smoothly during the cutting process.

Benefits of technology

The cutting mechanism allows the impregnated material to continue to be transported while the cutting operation, improving production efficiency, reducing deformation of the cutting edges of the material, and improving product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222553648U_ABST
    Figure CN222553648U_ABST
Patent Text Reader

Abstract

The utility model discloses a cutting mechanism for a gum dipping production line, which comprises a supporting leg, a first conveying table and a second conveying table are respectively arranged on the upper end face of the supporting leg, and a cutting mechanism is arranged between the first conveying table and the second conveying table. The cutting mechanism comprises a leading-in frame, an opening, a narrow part, a movable sleeve, a movable column, a loading plate, an extending part, a narrow cutter, an upper channel, a lower channel, a servo air cylinder and a top plate. The cutting mechanism is simple in structure and reasonable in design, through the arrangement of the narrow cutter arranged on the loading plate, the upper channel and the lower channel, the cutting mechanism allows gum dipping materials to be continuously and smoothly conveyed through the channels while the gum dipping materials are cut, the production efficiency is greatly improved, and in addition, the production cost is reduced. Due to the fact that the narrow cutter is located in the middle of the loading plate and is long and thin in structure, the whole movable part is even in weight and light, rapid cutting is facilitated, deformation of the cutting edge part of the gum dipping material is reduced, production efficiency is improved, and product quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of glue dipping equipment, in particular to a cutting mechanism used in a glue dipping production line. Background Art

[0002] Dipping materials are widely used in many industrial fields, especially in the fields of electronics, medical and building materials, where they play a vital role. Dipping materials mainly refer to those materials that are impregnated with resin or other polymer solutions and go through a curing process to improve their physical properties. The production of such materials usually involves a continuous production line equipped with specialized equipment for material conveying, handling and curing. The design of the dipping line must take into account the strict requirements of production efficiency, material characteristics and final product quality.

[0003] In traditional dipping production lines, the key to the common design problems of the cutting mechanism lies in the efficiency and process integration of the cutting operation. In particular, the cutter rises and falls during the cutting process. This mechanical action often requires the material delivery to be suspended during the cutting process. This design causes the production line to be interrupted at each cutting action so that the cutter can safely and accurately complete its lifting and cutting tasks, which not only slows down the production speed, but also affects the continuous operation ability of the production line. Utility Model Content

[0004] The utility model aims to provide a cutting mechanism for a dipping production line to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the utility model provides the following technical solutions: a cutting mechanism for a dipping production line, comprising a support leg, wherein the upper end surfaces of the support leg are respectively provided with a first conveying platform and a second conveying platform, and a cutting mechanism is provided between the first conveying platform and the second conveying platform;

[0006] The cutting mechanism comprises:

[0007] An introduction frame; the introduction frame is arranged at the output end of the first conveyor, an opening is arranged inside the introduction frame for facilitating the passage of the dipping material, and a narrow portion is arranged at the outlet portion of the opening;

[0008] A group of movable sleeves, the movable sleeves are arranged between the first conveying platform and the second conveying platform, the movable sleeves are slidably connected with movable columns inside, a loading plate is arranged inside the movable columns, a detachable and inclined narrow cutter is arranged inside the loading plate, and the narrow cutter evenly divides the loading plate into an upper channel and a lower channel;

[0009] A servo cylinder is arranged on the introduction frame, an output end of the servo cylinder is connected to a top plate, an extension part is arranged on the top of the loading plate, and the extension part is connected to the top plate.

[0010] Preferably, the first conveyor platform is positioned at a height higher than the opening of the introduction frame to facilitate smooth entry of materials; the second conveyor platform is positioned at a height lower than the narrow portion outlet to facilitate smooth output of cut materials.

[0011] Preferably, the cutting portion of the narrow cutter is designed to protrude from the side plane of the loading plate to optimize the accuracy and efficiency of the cutting action.

[0012] Preferably, the height of the narrow cutter is between 1-2 cm.

[0013] Preferably, the narrow cutter is made of high-speed steel.

[0014] Preferably, the support foot is an adjustable support foot.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The cutting mechanism for a dipping production line allows the dipping material to continue to be smoothly transmitted through these channels while the cutting operation is being performed, through the narrow cutter arranged on the loading plate and the layout of the upper channel and the lower channel, thereby greatly improving the production efficiency. In addition, since the narrow cutter is located in the middle part of the loading plate and has a slender structure, the weight of the entire movable part is uniform and light, which facilitates faster cutting, reduces deformation of the cutting edge part of the dipping material, improves production efficiency, and also helps to improve product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a top view of the utility model;

[0018] Figure 2 It is the internal structure diagram of the side of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the loading plate part of the utility model;

[0020] Figure 4 It is the internal structure diagram of the side of the utility model.

[0021] In the figure: 1, support leg; 2, first conveyor platform; 3, second conveyor platform; 4, cutting mechanism; 401, introduction frame; 402, opening; 403, narrow part; 404, movable sleeve; 405, movable column; 406, loading plate; 4061, extension; 407, narrow cutter; 408, upper channel; 409, lower channel; 410, servo cylinder; 411, top plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0024] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting, or detachable connection, setting, or integrated connection, setting. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined. Example

[0026] See also Figure 1-4As shown, the utility model provides a cutting mechanism technical solution for a dipping production line: a cutting mechanism for a dipping production line, comprising a support leg 1, the upper end surface of the support leg 1 is respectively provided with a first conveying platform 2 and a second conveying platform 3, and a cutting mechanism 4 is provided between the first conveying platform 2 and the second conveying platform 3;

[0027] The cutting mechanism 4 includes an introduction frame 401, a group of movable sleeves 404, and a servo cylinder 410. The introduction frame 401 is installed at the output end of the first conveying platform 2. An opening 402 is provided inside the introduction frame 401 for facilitating the passage of the dipping material. The outlet part of the opening 402 is designed with a narrow portion 403. The movable sleeve 404 is installed between the first conveying platform 2 and the second conveying platform 3. A movable column 405 is slidably connected inside the movable sleeve 404. A loading plate 406 is installed inside the movable column 405. A detachable and inclined narrow cutter 407 is arranged on the inner side of the loading plate 406. The narrow cutter 407 evenly divides the loading plate 406 into an upper channel 408 and a lower channel 409. The servo cylinder 410 is placed on the introduction frame 401. The output end of the servo cylinder 410 is connected to a top plate 411. The top of the loading plate 406 The part is designed with an extension part 4061, which is connected to the top plate 411. During the cutting process, the whole piece of impregnated material is conveyed by the first conveyor 2 into the opening 402 of the introduction frame 401, and reaches the upper end of the second conveyor 3 after passing through the narrow part 403, the upper channel 408 or the lower channel 409. When the predetermined size is reached and needs to be cut, the loading plate 406 is lifted or lowered by the servo cylinder 410 to achieve cutting. In this design, since the narrow cutter 407 is tilted, the material cutting is more accurate and efficient, reducing the dragging and tearing generated during the cutting process of the impregnated material. In addition, the narrow cutter 407 is slender in shape, so that the upper channel 408 and the lower channel 409 have a larger space, ensuring that the impregnated material has enough time to be transported and realize the cutting work in the next stage, thereby improving production capacity.

[0028] The height of the first conveyor platform 2 is set higher than the opening 402 of the introduction frame 401. This design allows the material to naturally slide into the cutting part with the help of gravity. The height of the second conveyor platform 3 is set lower than the exit of the narrow part 403. This design allows the material cut by the narrow cutter to fall smoothly to the second conveyor platform by gravity. In addition, the height difference also helps to separate the cut materials naturally.

[0029] The cutting portion of the narrow cutter 407 is designed to protrude from the side plane of the loading plate 406. This design allows the cutter to more freely contact the material to be cut without being interfered by the edge of the loading plate, thereby allowing the cutter to achieve more precise material cutting in and out during the cutting process.

[0030] The height of the narrow cutter 407 is between 1-2 cm. This design can reserve a larger transmission space for the upper channel 408 and the lower channel 409, further ensuring stable and regular cutting operations and cycles. In addition, this design can also reduce the weight of the cutter part and reduce the load of the servo motor 410.

[0031] The material of the narrow cutter 407 is high-speed steel. This design can ensure that the narrow cutter 407 can maintain a sharp edge during continuous high-load cutting, reducing the need for frequent replacement due to wear.

[0032] The support foot 1 is an adjustable support foot. This design allows the operator to adjust its height as needed, ensuring that the relative height of the first conveying platform 2 and the second conveying platform 3 can be optimized and adjusted according to specific production requirements or the characteristics of different materials.

[0033] The working principle of the utility model is as follows:

[0034] When the cutting mechanism for a dipping production line of this embodiment is working, the first conveyor 2 first conveys the dipping material to the opening 402 of the introduction frame 401, and then the material enters the lower channel 409 through the narrow portion 403 and is conveyed to the second conveyor 3. When the material reaches the predetermined size and needs to be cut, the servo cylinder 410 is activated to drive the loading plate 406 to press downward to quickly complete the cutting. The cut material part is then conveyed to the material rack through the second conveyor 3 for the next step of processing. At the same time, the first conveyor 2 continues to convey new dipping materials, which will pass through the narrow portion 403 and enter the upper channel 408. When these materials reach the predetermined length again, the servo cylinder 410 lifts the loading plate 406 to achieve cutting again. This process is repeated, thereby ensuring the continuous operation and efficient cutting of the production line.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A cutting mechanism for a dipping production line, comprising a support leg (1), characterized in that: The upper end surfaces of the support legs (1) are respectively provided with a first conveying platform (2) and a second conveying platform (3), and a cutting mechanism (4) is provided between the first conveying platform (2) and the second conveying platform (3); The cutting mechanism (4) comprises: An introduction frame (401); the introduction frame (401) is arranged at the output end of the first conveyor platform (2); an opening (402) is arranged inside the introduction frame (401) for facilitating the passage of the dipping material; and a narrow portion (403) is arranged at the outlet portion of the opening (402); A group of movable sleeves (404), the movable sleeves (404) being arranged between the first conveying platform (2) and the second conveying platform (3), the movable sleeves (404) being slidably connected to a movable column (405) inside, a loading plate (406) being arranged inside the movable column (405), a detachable and inclined narrow cutter (407) being arranged inside the loading plate (406), the narrow cutter (407) evenly dividing the loading plate (406) into an upper channel (408) and a lower channel (409); A servo cylinder (410) is provided on the introduction frame (401), an output end of the servo cylinder (410) is connected to a top plate (411), an extension portion (4061) is provided on the top of the loading plate (406), and the extension portion (4061) is connected to the top plate (411).

2. The cutting mechanism for a dipping production line according to claim 1, characterized in that: The height of the first conveying platform (2) is set higher than the opening (402) of the introduction frame (401) to facilitate smooth entry of materials; the height of the second conveying platform (3) is set lower than the exit of the narrow portion (403) to facilitate smooth output of the cut materials.

3. The cutting mechanism for a dipping production line according to claim 1, characterized in that: The cutting portion of the narrow cutter (407) is designed to protrude from the side plane of the loading plate (406) to optimize the accuracy and efficiency of the cutting action.

4. The cutting mechanism for a dipping production line according to claim 1, characterized in that: The height of the narrow cutter (407) is between 1 and 2 cm.

5. The cutting mechanism for a dipping production line according to claim 1, characterized in that: The narrow cutter (407) is made of high-speed steel.

6. The cutting mechanism for a dipping production line according to claim 1, characterized in that: The support foot (1) is an adjustable support foot.

Citation Information

Cited By

  • Cutting mechanism of impregnation line for producing brake rubber pipe

    CN223971779U