Die cutting production line cleaning structure and die cutting equipment
By setting cleaning components on one side of the die-cutting knife roller, negative pressure is used to form a suction cleaning effect, the problem of the reduction in yield rate caused by waste adhesion on the knife roller during die-cutting processing is solved, and efficient online cleaning and die-cutting performance improvement is achieved.
Patent Information
- Application Number
- CN202421123749.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The die-cutting knife roller and its upper structure are stuck with dust, debris and other waste materials during the cutting process, resulting in a decrease in the yield rate of die-cutting.
A die-cutting production line cleaning structure is designed, including a cleaning component on one side of the die-cutting knife roller. The cleaning component includes a waste suction knife and a negative pressure pipeline. The negative pressure is formed through the external negative pressure generation equipment, and the waste suction cavity channel forms an inhalation cleaning effect on the cutting knife structure.
It effectively improves the structural reliability of the die-cutting knife roller and cutter structure, ensures the die-cutting effect and yield, and realizes online cleaning, improving die-cutting processing efficiency.
Smart Images

Figure CN222553737U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-cutting production, and in particular to a die-cutting production line cleaning structure and die-cutting equipment. Background Art
[0002] Die-cutting is a process of cutting sheet materials using a die-cutting plate made according to a pre-designed pattern. The die-cutting process can be used to produce sheet materials of special shapes, such as die-cutting of flexible circuit boards.
[0003] In the related art, when the substrate material in the flexible circuit board is die-cut, during the cutting process, the die-cutting roller will continuously come into contact with the copper foil and PI (polyimide) film in the substrate, and the surface of the die-cutting roller and the cutting knife structure thereon will be sticky with dust, debris and other waste materials, which will affect the subsequent die-cutting process. As the processing time increases, the yield rate of the die-cutting process will continue to decrease. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a die-cutting production line cleaning structure and die-cutting equipment to solve the technical problem in the prior art that waste materials stick to the die-cutting roller and its mechanism structure, resulting in a reduced yield rate of die-cutting processing.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A die-cutting production line cleaning structure includes a die-cutting roller, a cutting knife structure is provided on the surface of the die-cutting roller, and a cleaning component is provided. The cleaning component is provided on one side of the die-cutting roller, and the cleaning component includes a waste suction knife and a negative pressure pipe. A waste suction cavity is provided in the waste suction knife, one end of the waste suction cavity is connected to the negative pressure pipe, and the end of the negative pressure pipe away from the waste suction knife is used to connect a negative pressure generating device to form negative pressure on the waste suction cavity, and the other end of the waste suction cavity is opposite to the cutting knife structure, and the blade of the waste suction knife is tangent to the surface of the die-cutting roller.
[0007] Optionally, the waste suction channel is in a prism shape, the lower bottom of the waste suction channel is away from one side of the waste suction knife, and the upper bottom of the waste suction channel is toward one side of the waste suction knife.
[0008] Optionally, a cleaning brush is provided outside the blade of the waste suction knife, and the cleaning brush is used to brush and clean the die-cutting knife roller and the cutting knife structure.
[0009] Optionally, a guide sheet is provided outside the blade of the waste suction knife, and the side of the guide sheet away from the die-cutting roller is connected to the inner wall of the waste suction cavity, and the cleaning brush and the guide sheet are arranged in sequence along the rotation direction of the die-cutting roller.
[0010] Optionally, the blade of the waste suction knife is located below the plane where the rotation axis of the die-cutting knife roller is located, and the blade of the waste suction knife is inclined upward.
[0011] Optionally, the cutting knife structure is a punch blade or a die window.
[0012] Optionally, two die-cutting rollers are provided, two groups of cleaning components are provided, the two die-cutting rollers are parallel and adjacent, two cleaning components are respectively matched and arranged on one side of the two die-cutting rollers, and the two cutting knife structures are respectively a punch blade and a die window.
[0013] The utility model also provides a die-cutting device, comprising a die-cutting production line cleaning structure as described in any one of the above items.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The utility model provides a die-cutting production line cleaning structure and die-cutting equipment. By arranging a cleaning component on one side of the die-cutting knife roller, an external negative pressure generating device is connected to the waste suction knife through a negative pressure pipeline, so that negative pressure can be formed in the waste suction cavity. The waste suction cavity with negative pressure can form an air suction cleaning effect on the area where the cutting knife structure is located, thereby effectively improving the structural reliability of the die-cutting knife roller and the cutting knife structure, and effectively ensuring the die-cutting effect, and can also effectively ensure the die-cutting yield rate. The cleaning action can be carried out simultaneously with the die-cutting processing action, and the online cleaning method can effectively ensure the die-cutting processing efficiency.
[0016] In addition, the corresponding plane of the blade of the waste suction knife is tangent to the surface of the die-cutting roller, and the central axis of the negative pressure airflow formed at the blade of the waste suction knife is perpendicular to the relative surface of the die-cutting roller, which can significantly improve the utilization rate of the negative pressure airflow. By improving the cleaning effectiveness of the negative pressure airflow, the suction cleaning effect of the negative pressure airflow formed at the blade of the waste suction knife on the die-cutting roller and the cutter structure can be effectively improved, thereby further improving the die-cutting performance of the die-cutting roller and the cutter structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the die-cutting production line cleaning structure of an embodiment of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the die-cutting production line cleaning structure of an embodiment of the utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of a die-cutting production line cleaning structure according to another embodiment of the present invention;
[0021] Figure 4 This is a schematic diagram of the internal structure of a die-cutting production line cleaning structure according to another embodiment of the utility model;
[0022] Figure 5 This is a schematic diagram of the internal structure of a die-cutting production line cleaning structure according to another embodiment of the present invention.
[0023] Reference numerals:
[0024] Die-cutting roller 100 and cutting knife structure 110;
[0025] The cleaning component 200 , the waste suction knife 210 , the waste suction channel 211 , the negative pressure pipe 220 , the cleaning brush 230 , and the material guide sheet 240 . DETAILED DESCRIPTION
[0026] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the embodiment described below is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the description of the present utility model, it is to be understood that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally arranged component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a centrally arranged component at the same time.
[0028] In addition, terms such as "long", "short", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention. They do not indicate or imply that the device or component referred to must have this specific direction or operate with a specific direction structure, and should not be understood as a limitation of the present invention.
[0029] Flexible circuit boards usually include PI and copper foil. The die-cutting process can be used to produce sheet materials of special shapes. When die-cutting the substrate material in the flexible circuit board, the die-cutting roller will constantly come into contact with the copper foil and PI film in the substrate during the cutting process. The die-cutting roller and the surface of the cutting structure on it will be sticky with dust, debris and other waste materials, which will affect the subsequent die-cutting process. As the processing time increases, the yield rate of the die-cutting process will continue to decrease.
[0030] The utility model aims to provide a die-cutting production line cleaning structure and die-cutting equipment to solve the technical problem in the prior art that waste materials are adhered to the die-cutting roller and the mechanism structure, resulting in a decrease in the yield rate of die-cutting processing.
[0031] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.
[0032] Please refer to Figures 1 to 5 The first embodiment of the utility model provides a die-cutting production line cleaning structure, including a die-cutting roller 100, a cutting structure 110 is provided on the surface of the die-cutting roller 100, and further includes:
[0033] The cleaning assembly 200 is arranged on one side of the die-cutting knife roller 100. The cleaning assembly 200 includes a waste suction knife 210 and a negative pressure pipe 220. The waste suction knife 210 is provided with a waste suction cavity 211. One end of the waste suction cavity 211 is connected to the negative pressure pipe 220, that is, one end of the waste suction cavity 211 is connected to the internal space of the negative pressure pipe 220, so that the negative pressure environment of the negative pressure pipe 220 can form a suction effect on the waste suction cavity 211. The end of the negative pressure pipe 220 away from the waste suction knife 210 is used to suck the waste. An external negative pressure generating device is connected to form negative pressure on the waste suction chamber 211. The other end of the waste suction chamber 211 is opposite to the cutter structure 110. The plane where the blade of the waste suction knife 210 is located is tangent to the surface of the die-cutting roller 100 it is facing, that is, the extension line of the center axis of the blade of the waste suction knife 210 passes through the axis of the die-cutting roller 100, so that the center axis of the negative pressure airflow formed at the blade of the waste suction knife 210 can be perpendicular to the surface of the corresponding position of the die-cutting roller 100, which can effectively improve the waste suction cleaning effect.
[0034] By arranging a cleaning assembly 200 on one side of the die-cutting blade roller 100, an external negative pressure generating device is connected to the waste suction blade 210 through a negative pressure pipe 220, so that negative pressure can be formed in the waste suction channel 211, and the waste suction channel 211 with negative pressure can form an air suction cleaning effect on the area where the cutter structure 110 is located, and the cut waste in the corresponding area of the cutter structure 110 and the die-cutting blade roller 100 can be cleaned by air suction of the waste suction blade 210, which can effectively improve the structural reliability of the die-cutting blade roller 100 and the cutter structure 110, and can effectively ensure the die-cutting effect and the die-cutting yield rate;
[0035] The cleaning action can be carried out simultaneously with the die-cutting process, and the online cleaning method can effectively ensure the efficiency of the die-cutting process; The cleaning action can be carried out simultaneously with the die-cutting process, and the online cleaning method can effectively ensure the efficiency of the die-cutting process;
[0036] In addition, the corresponding plane of the blade of the waste suction knife 210 is tangent to the surface of the die-cutting roller 100, and the central axis of the negative pressure airflow formed at the blade of the waste suction knife 210 is perpendicular to the relative surface of the die-cutting roller 100, which can significantly improve the utilization rate of the negative pressure airflow. By improving the cleaning effectiveness of the negative pressure airflow, the suction cleaning effect of the negative pressure airflow formed at the blade of the waste suction knife 210 on the die-cutting roller 100 and the cutting knife structure 110 can be effectively improved, thereby further improving the die-cutting performance of the die-cutting roller 100 and the cutting knife structure 110.
[0037] It can be understood that the waste suction chamber 211 is in the shape of a prism, the upper base of the prism refers to the bottom surface of the prism with a small area, the lower base of the prism refers to the bottom surface of the prism with a large area, the lower base of the waste suction channel is away from the side of the waste suction knife 210, and the upper base of the waste suction channel is toward the side of the waste suction knife 210.
[0038] By setting the cross-sectional size of the waste suction channel along the radial path of the die-cutting knife roller 100 to gradually decrease toward one side of the die-cutting knife roller 100, that is, the cross-sectional size of the waste suction channel gradually increases along the forward direction of the airflow, the adsorption force formed at the blade edge of the waste suction knife 210 can be effectively improved, and the suction and cleaning effect of the waste suction knife 210 can be effectively improved.
[0039] Understandably, reference Figure 3 and Figure 4 A cleaning brush 230 is provided outside the blade of the waste suction knife 210, and the cleaning brush 230 is used to brush and clean the die-cutting roller 100 and the cutter structure 110. The cleaning brush 230 can separate the waste on the die-cutting roller 100 and the cutter structure 110, so as to improve the adsorption and cleaning effect of the waste suction knife 210 on the die-cutting roller 100 and the cutter structure 110.
[0040] Understandably, reference Figure 3 and Figure 4 , a guide sheet 240 is also provided outside the blade of the waste suction knife 210, and the side of the guide sheet 240 away from the die-cutting roller 100 is connected to the inner wall of the waste suction cavity 211, and the cleaning brush 230 and the guide sheet 240 are arranged in sequence along the rotation direction of the die-cutting roller 100, so that the cleaning brush 230 can brush and clean the die-cutting roller 100 and the cutting knife structure 110 on its surface in a passive manner, and because the cleaning brush 230 and the guide sheet 240 are arranged in sequence along the rotation direction of the die-cutting roller 100, the waste generated during cleaning can be caught by the guide sheet 240, and under the action of centrifugal force, part of the waste can be directly thrown into the blade of the waste suction knife 210, and under the action of the external negative pressure generating device, the negative pressure airflow can pass through the waste suction knife 210 to absorb the waste on the guide sheet 240 and around the blade of the waste suction knife 210 to the negative pressure pipe 220, thereby achieving a reliable cleaning effect.
[0041] Understandably, reference Figure 4The blade of the waste suction knife 210 is located below the plane where the rotating axis of the die-cutting roller 100 is located. The blade of the waste suction knife 210 is inclined to the horizontal plane and faces upward, which can more comprehensively receive the waste detached from the die-cutting roller 100 and the surface cutting structure 110, and can effectively improve the effect of adsorption cleaning.
[0042] It can be understood that the cutting knife structure 110 is a punch blade or a die window. The punch blade is used to push and cut the sheet material, and the die window is used to make way for the punch blade. The punch blade can form a shear force with the die window to die-cut the sheet material.
[0043] Understandably, reference Figure 5 There are two die-cutting rollers 100, two cleaning components 200, the two die-cutting rollers 100 are parallel and adjacent, the two cleaning components 200 are respectively matched and arranged on one side of the two die-cutting rollers 100, and the two cutting knife structures 110 are respectively a male mold blade and a female mold window.
[0044] In a general die-cutting process, two die-cutting rollers 100 are usually required, and mutually matching punch blades and concave mold windows are respectively provided on the surfaces of the two die-cutting rollers 100. The two die-cutting rollers 110 are used to clamp sheet materials such as copper foil to achieve die-cutting. Two groups of cleaning components 200 are respectively provided on one side of the two die-cutting rollers 100. The two groups of cleaning components 200 are used to perform suction cleaning on the two die-cutting rollers 100 and the cutting knife structures 110 on their surfaces, respectively, which can ensure the cleanliness of the two die-cutting rollers 100 and the cutting knife structures 110 on their surfaces, and can effectively improve the reliability of the overall die-cutting process.
[0045] A second aspect of the present invention provides a die-cutting device, comprising a die-cutting production line cleaning structure according to any one of the first aspect embodiments.
[0046] Specifically, the die-cutting production line cleaning structure includes a die-cutting knife roller 100 and a cleaning assembly 200. The surface of the die-cutting knife roller 100 is provided with a cutting knife structure 110; the cleaning assembly 200 is arranged on one side of the die-cutting knife roller 100, and the cleaning assembly 200 includes a waste suction knife 210 and a negative pressure pipeline 220. The waste suction knife 210 is provided with a waste suction cavity 211, and one end of the waste suction cavity 211 is connected to the negative pressure pipeline 220, that is, one end of the waste suction cavity 211 is connected to the internal space of the negative pressure pipeline 220, so that the negative pressure environment of the negative pressure pipeline 220 can form a suction on the waste suction cavity 211. In order to improve the suction effect, one end of the negative pressure pipe 220 away from the waste suction knife 210 is used to connect to an external negative pressure generating device to form negative pressure on the waste suction chamber 211, and the other end of the waste suction chamber 211 is opposite to the cutter structure 110. The plane where the blade of the waste suction knife 210 is located is tangent to the surface of the die-cutting roller 100 it is facing, that is, the extension line of the center axis of the blade of the waste suction knife 210 passes through the axis of the die-cutting roller 100, which can make the center axis of the negative pressure airflow formed at the blade of the waste suction knife 210 perpendicular to the surface of the corresponding position of the die-cutting roller 100, thereby effectively improving the waste suction cleaning effect.
[0047] A cleaning assembly 200 is provided on one side of the die-cutting blade roller 100, and an external negative pressure generating device is connected to the waste suction knife 210 via a negative pressure pipe 220, so that negative pressure can be formed in the waste suction chamber 211, and the waste suction chamber 211 with negative pressure can form an air suction cleaning effect on the area where the cutter structure 110 is located, and the cut waste in the corresponding area of the cutter structure 110 and the die-cutting blade roller 100 can be cleaned by air suction of the waste suction knife 210, which can effectively improve the structural reliability of the die-cutting blade roller 100 and the cutter structure 110, effectively ensure the die-cutting effect, effectively ensure the die-cutting yield, and the cleaning action can be performed simultaneously with the die-cutting processing action, and the online cleaning method can effectively ensure the die-cutting The efficiency of die-cutting is improved, and the cleaning action can be performed simultaneously with the die-cutting action. The online cleaning method can effectively ensure the efficiency of die-cutting. In addition, the corresponding plane of the blade of the waste suction knife 210 is tangent to the surface of the die-cutting roller 100, and the central axis of the negative pressure airflow formed at the blade of the waste suction knife 210 is perpendicular to the relative surface of the die-cutting roller 100, which can significantly improve the utilization rate of the negative pressure airflow. By improving the cleaning effectiveness of the negative pressure airflow, the suction cleaning effect of the negative pressure airflow formed at the blade of the waste suction knife 210 on the die-cutting roller 100 and the cutting knife structure 110 can be effectively improved, thereby further improving the die-cutting performance of the die-cutting roller 100 and the cutting knife structure 110.
[0048] A die-cutting device in an embodiment of the second aspect of the utility model can achieve the effect of online cleaning when working, realize dynamic cleaning of the die-cutting roller 100 and the cutting knife structure 110, maintain the cleanliness of the die-cutting roller 100 and the cutting knife structure 110 during a long period of die-cutting processing, thereby effectively improving the yield rate of the overall die-cutting processing.
[0049] As described above, the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A die-cutting production line cleaning structure, comprising a die-cutting roller (100), wherein a cutting structure (110) is provided on the surface of the die-cutting roller (100), characterized in that: Also includes: A cleaning component (200) is arranged on one side of the die-cutting knife roller (100), and the cleaning component (200) comprises a waste suction knife (210) and a negative pressure pipe (220). A waste suction cavity (211) is arranged in the waste suction knife (210), one end of the waste suction cavity (211) is connected to the negative pressure pipe (220), and one end of the negative pressure pipe (220) away from the waste suction knife (210) is used to connect a negative pressure generating device to form a negative pressure on the waste suction cavity (211), and the other end of the waste suction cavity (211) is directly opposite to the cutting knife structure (110), and the blade of the waste suction knife (210) is tangent to the surface of the die-cutting knife roller (100).
2. A die-cutting production line cleaning structure according to claim 1, characterized in that: The waste suction channel (211) is in a prism shape, the lower bottom of the waste suction channel (211) is away from one side of the waste suction knife (210), and the upper bottom of the waste suction channel (211) is toward one side of the waste suction knife (210).
3. A die-cutting production line cleaning structure according to claim 1, characterized in that: A cleaning brush (230) is provided outside the blade of the waste suction knife (210), and the cleaning brush (230) is used to scrub and clean the die-cutting knife roller (100) and the cutting knife structure (110).
4. A die-cutting production line cleaning structure according to claim 3, characterized in that: A material guide sheet (240) is also provided outside the blade of the waste suction knife (210), and the side of the material guide sheet (240) away from the die-cutting knife roller (100) is connected to the inner wall of the waste suction cavity (211), and the cleaning brush (230) and the material guide sheet (240) are arranged in sequence along the rotation direction of the die-cutting knife roller (100).
5. A die-cutting production line cleaning structure according to claim 4, characterized in that: The blade of the waste suction knife (210) is located below the plane where the rotation axis of the die-cutting knife roller (100) is located, and the blade of the waste suction knife (210) is inclined upward.
6. A die-cutting production line cleaning structure according to claim 1, characterized in that: The cutting knife structure (110) is a punch blade or a die window.
7. A die-cutting production line cleaning structure according to claim 1, characterized in that: Two die-cutting rollers (100) are provided, and two groups of cleaning components (200) are provided. The two die-cutting rollers (100) are parallel and adjacent to each other. The two cleaning components (200) are respectively matched and arranged on one side of the two die-cutting rollers (100). The two cutting knife structures (110) are respectively a male die blade and a female die window.
8. A die-cutting device, characterized in that: It comprises the die-cutting production line cleaning structure as described in any one of claims 1 to 7 above.