Processing and cooling mechanism for PVC (polyvinyl chloride) film

By designing a processing cooling mechanism including cooling tank, water inlet pipe, water outlet pipe, guide roller, slide rod and pressing device, the problem of slow cooling of PVC film in traditional cooling methods is solved, more efficient cooling and more convenient installation are achieved, and production efficiency is improved.

CN222554022UActive Publication Date: 2025-03-04GUANGDONG QUANFENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423307508.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-04
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The traditional cooling method cools the PVC film slowly, and the PVC film is not convenient to guide and install to the upper side of the cooling mechanism, resulting in low processing efficiency.

Method used

A processing cooling mechanism including a cooling tank, a water inlet pipe, a water outlet pipe, a guide roller, a slide rod and a pressing device is designed. Through the alternating operation of the upper and lower pressure plates, the contact area and contact time of the PVC film with the cooling water are increased, and the cooling efficiency is improved.

Benefits of technology

It improves the cooling efficiency of PVC film, shortens production time, improves production efficiency, and makes the installation of PVC film more convenient.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222554022U_ABST
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Abstract

The utility model belongs to the technical field of PVC (polyvinyl chloride) film processing, and particularly relates to a processing and cooling mechanism for a PVC film, which can continuously provide a cooling effect for the PVC film through a circulating cooling water system of a water inlet pipe and a water outlet pipe so as to ensure that the PVC film is kept at a proper temperature in the processing process. Due to the design that the lower pressing plates and the pressing rollers on the lower sides of the lower pressing plates can alternately operate and are in mutual linkage, the contact area and the contact time of the PVC film and cooling water on the inner side of the cooling tank can be increased, the cooling efficiency is improved, the production speed is increased, the production efficiency is improved, meanwhile, workers can more conveniently install the PVC film to the upper sides of the pressing rollers, and the production efficiency is improved. The use convenience is improved; the top plate is matched with the limiting plate, so that the moving range of the lower pressing plate is further limited, and stable operation of the pressing device is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of PVC film processing, and in particular relates to a processing cooling mechanism for a PVC film. Background Art

[0002] In recent years, the research and development of transparent heat-absorbing and heat-insulating PVC protective films has become a hot topic in the industry. This film adds specific nanoparticles to the PVC film or adopts multi-layer co-extrusion technology to ensure high transparency while having excellent heat absorption and heat insulation properties. Transparent heat-absorbing and heat-insulating PVC protective films can not only effectively block the damage of ultraviolet rays and prevent material aging, but also significantly reduce heat transfer, improve human comfort and energy efficiency.

[0003] After extrusion, calendering and other process steps, PVC film needs to be quickly cooled and shaped to ensure the dimensional stability and surface quality of the product. Traditional cooling methods often use air cooling or water cooling, but these methods cool the film slowly. At the same time, it is not convenient to guide the PVC film to the upper side of the cooling mechanism, which is inconvenient to use, resulting in low processing efficiency of PVC film. Utility Model Content

[0004] The purpose of the utility model is to provide a processing cooling mechanism for a PVC film, so as to solve the problems mentioned in the background technology.

[0005] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0006] A processing cooling mechanism for a PVC film comprises a cooling trough, a water inlet pipe is connected to the left side of the cooling trough, a water outlet pipe is connected to the right side of the cooling trough, guide rollers are rotatably installed on both the left and right sides of the cooling trough, a left-right symmetrical sliding rod is vertically installed at the rear side of the cooling trough, and a pressing device is installed on the upper side of the sliding rod;

[0007] The pressing device includes an upper pressure plate connected to the sliding rod for upward and downward sliding movement, a long rod with left and right intervals is vertically fixed to the lower side of the upper pressure plate, the lower side of the long rod is connected to the lower pressure plate for upward and downward sliding movement, short rods with left and right intervals are vertically fixed to the lower side of the lower pressure plate, each of the short rods is located between adjacent long rods, a plurality of sleeves matching the long rods are vertically installed on the upper side of the lower pressure plate, and the long rods are connected to the sleeves for upward and downward sliding movement, each of the long rods and the lower side of the short rods are rotatably installed with front-to-back facing pressing rollers, limiting plates are installed on the left and right sides of the lower pressure plate, top plates matching the limiting plates are fixed on the left and right sides of the cooling groove, a lifting block matching the sleeve is fixed on the lower side of the long rod, and a limiting component for controlling the upward and downward movement of the upper pressure plate is installed on the rear side of the cooling groove.

[0008] The limiting assembly includes a card plate fixed to the cooling groove, a C-shaped groove is opened in the middle of the card plate, a control rod hinged to the left and right of the upper pressure plate is installed on the rear side of the upper pressure plate, the middle part of the control rod abuts against the inner wall of the C-shaped groove, and fixing assemblies for fixing the control rod are installed at the upper and lower ends of the C-shaped groove.

[0009] The fixing assembly includes two semicircular plates, and the semicircular plates are matched with the upper and lower ends of the C-shaped groove. A telescopic rod fixed to the clamping plate is installed on the side of the semicircular plate away from its arc surface. The output end of the telescopic rod is fixedly connected to the semicircular plate. A fixing plate is installed in the middle of the telescopic rod, and a tensioning spring is installed between the fixing plate and the semicircular plate.

[0010] A rubber pad is fixed on the bottom of the top plate.

[0011] A transparent observation window is provided on the front side of the cooling tank.

[0012] A drain valve is installed at the bottom of the cooling tank.

[0013] The circulating cooling water system through the water inlet pipe and the water outlet pipe can continuously provide cooling effect for the PVC film to ensure that it maintains a suitable temperature during the processing. The upper pressure plate and the pressing roller on its lower side, the lower pressure plate and the pressing roller on its lower side can operate alternately and the interlocking design enables the PVC film to increase the contact area and contact time with the cooling water inside the cooling tank, thereby improving the cooling efficiency, thereby speeding up the production speed and improving the production efficiency. At the same time, it also enables the staff to more conveniently install the PVC film on the upper side of the pressing roller, thereby improving the convenience of use; the top plate cooperates with the limit plate to further limit the moving range of the lower pressure plate to ensure the stable operation of the pressing device. The limit assembly is implemented by the card plate, C-shaped groove, control rod and fixing assembly, etc. The components can realize precise control of the position of the upper pressure plate, ensuring the stable operation of the pressing device during the cooling process. At the same time, it also makes the operation of the fiber component simple and improves the ease of use of the cooling mechanism. The cooperation of the telescopic rod, the semicircular plate and the tensioning spring makes it possible to firmly fix the control rod at the upper and lower ends of the C-shaped groove without additional operation, thereby improving the overall operating stability of the pressing device. The rubber pad can buffer the limit plate when it abuts against the top plate, which helps to reduce the working noise of the pressing assembly and also helps to extend the service life of the equipment. The design of the transparent observation window facilitates the operator to monitor the cooling process in real time. The drain valve at the bottom of the cooling trough can clean, drain or maintain the cooling trough, further improving the ease of use of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings.

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.

[0017] Figure 3 It is a cross-sectional structural schematic diagram of another state of the utility model.

[0018] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0019] Figure 5 It is a structural schematic diagram of the rear side of the utility model.

[0020] Cooling trough 1, water inlet pipe 2, water outlet pipe 3, guide roller 4, sliding rod 5, upper pressure plate 6, long rod 7, lower pressure plate 8, short rod 10, sleeve 11, pressing roller 12, limit plate 13, top plate 14, lifting block 15, clamping plate 16, C-shaped groove 17, control rod 18, semicircular plate 19, telescopic rod 20, fixing plate 21, tensioning spring 22, rubber pad 23, transparent observation window 24, drain valve 25. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0022] like Figure 1-5 As shown, a processing cooling mechanism for a PVC film comprises a cooling trough 1, a water inlet pipe 2 is connected to the left side of the cooling trough 1, a water outlet pipe 3 is connected to the right side of the cooling trough 1, guide rollers 4 are rotatably installed on both sides of the cooling trough 1, a left-right symmetrical slide bar 5 is vertically installed at the rear side of the cooling trough 1, and a pressing device is installed on the upper side of the slide bar 5;

[0023] The pressing device includes an upper pressing plate 6 connected to the sliding rod 5 for upward and downward sliding movement, a long rod 7 with left and right intervals is vertically fixed to the lower side of the upper pressing plate 6, a lower pressing plate 8 is connected to the lower side of the long rod 7 for upward and downward sliding movement, a short rod 10 with left and right intervals is vertically fixed to the lower side of the lower pressing plate 8, each short rod 10 is located between adjacent long rods 7, a plurality of sleeves 11 matching the long rod 7 are vertically installed on the upper side of the lower pressing plate 8, and the long rod 7 is connected to the sleeve 11 for upward and downward sliding movement, a pressing roller 12 facing forward and backward is rotatably installed on the lower side of each long rod 7 and short rod 10, limit plates 13 are installed on the left and right sides of the lower pressing plate 8, top plates 14 matching the limit plates 13 are fixed on the left and right sides of the cooling groove 1, a lifting block 15 matching the sleeve 11 is fixed to the lower side of the long rod 7, and a limit assembly for controlling the upward and downward movement of the upper pressing plate 6 is installed on the rear side of the cooling groove 1.

[0024] In the plate utility model, the water inlet pipe 2 and the water outlet pipe 3 are connected to the external water supply equipment. When the cooling mechanism is not in use, the limit assembly makes the upper pressure plate 6 located at the uppermost stroke, and the lifting block 15 abuts against the lower side of the sleeve 11 to make the lower pressure plate 8 follow and lift up. At this time, the pressing roller 12 on the lower side of the long rod 7 is located on the upper side of the pressing roller 12 on the lower side of the short rod 10. At this time, the PVC film can be conveniently guided through it. The guide rollers 4 rotatably installed on the left and right sides are used to guide the PVC film to enter and leave the cooling tank 1 to ensure that the PVC The film remains stable during the cooling process to prevent it from twisting or folding. When the PVC film needs to be cooled, the limit assembly makes the upper pressure plate 6 located at the lowest stroke. At this time, the upper pressure plate 6 is in low contact with the upper side of the sleeve 11, and the top plate 14 is in low contact with the limit plate 13. At this time, the pressing roller 12 on the lower side of the long rod 7 is located on the lower side of the pressing roller 12 on the lower side of the short rod 10. At this time, the PVC film is pressed into the cooling water inside the cooling trough 1 and is wound in a serpentine shape. A drying device for drying moisture from the PVC film can be installed on the right side of the cooling trough 1.

[0025] The circulating cooling water system through the water inlet pipe 2 and the water outlet pipe 3 can continuously provide cooling effect for the PVC film to ensure that it maintains a suitable temperature during the processing. The upper pressure plate 6 and the pressing roller 12 on its lower side, and the lower pressure plate 8 and the pressing roller 12 on its lower side can operate alternately and are interconnected. The design enables the PVC film to increase the contact area and contact time with the cooling water inside the cooling trough 1, thereby improving the cooling efficiency, thereby speeding up the production speed and improving the production efficiency. At the same time, it also enables the staff to more conveniently install the PVC film on the upper side of the pressing roller 12, thereby improving the convenience of use; the top plate 14 cooperates with the limit plate 13 to further limit the movement range of the lower pressure plate 8, thereby ensuring the stable operation of the pressing device.

[0026] The limiting assembly includes a card plate 16 fixed to the cooling groove 1, a C-shaped groove 17 is opened in the middle of the card plate 16, a control rod 18 hinged to the left and right of the upper pressure plate 6 is installed on the rear side, the middle part of the control rod 18 abuts against the inner wall of the C-shaped groove 17, and fixing components for fixing the control rod 18 are installed at the upper and lower ends of the C-shaped groove 17.

[0027] The limit assembly realizes precise control of the position of the upper pressing plate 6 through the clamping plate 16, C-shaped groove 17, control rod 18 and fixing assembly, thereby ensuring the stable operation of the pressing device during the cooling process. At the same time, the fiber assembly is easy to operate and the cooling mechanism is more convenient to use.

[0028] The fixing assembly includes two semicircular plates 19, which are matched with the upper and lower ends of the C-shaped groove. A telescopic rod 20 fixed to the clamping plate 16 is installed on the side of the semicircular plate 19 away from its arc surface. The output end of the telescopic rod 20 is fixedly connected to the semicircular plate 19, and a fixing plate 21 is installed in the middle of the telescopic rod 20. A tensioning spring 22 is installed between the fixing plate 21 and the semicircular plate 19.

[0029] The cooperation of the telescopic rod 20, the semicircular plate 19 and the tension spring 22 enables the control rod 18 to be firmly fixed at the upper and lower ends of the C-shaped groove 17 without additional operation, thereby improving the overall operating stability of the pressing device.

[0030] A rubber pad 23 is fixed to the bottom of the top plate 14 .

[0031] A transparent observation window 24 is provided on the front side of the cooling tank 1 .

[0032] A drain valve 25 is installed at the bottom of the cooling tank 1.

[0033] The rubber pad 23 can cushion the limit plate 13 when it abuts against the top plate 14, which helps to reduce the working noise of the pressing component and also helps to extend the service life of the equipment. The design of the transparent observation window 24 is convenient for the operator to monitor the cooling process in real time. The drain valve 25 at the bottom of the cooling tank 1 is used to clean, drain or maintain the cooling tank 1, further improving the convenience of equipment use.

[0034] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A processing cooling mechanism for a PVC film, comprising a cooling tank, characterized in that: The left side of the cooling trough is connected to a water inlet pipe, the right side of the cooling trough is connected to a water outlet pipe, the left and right sides of the cooling trough are rotatably mounted with guide rollers, the rear side of the cooling trough is vertically mounted with left-right symmetrical sliding bars, and the upper side of the sliding bars is mounted with a pressing device; The pressing device includes an upper pressure plate connected to the sliding rod for upward and downward sliding movement, a long rod with left and right intervals is vertically fixed to the lower side of the upper pressure plate, the lower side of the long rod is connected to the lower pressure plate for upward and downward sliding movement, short rods with left and right intervals are vertically fixed to the lower side of the lower pressure plate, each of the short rods is located between adjacent long rods, a plurality of sleeves matching the long rods are vertically installed on the upper side of the lower pressure plate, and the long rods are connected to the sleeves for upward and downward sliding movement, each of the long rods and the lower side of the short rods are rotatably installed with front-to-back facing pressing rollers, limiting plates are installed on the left and right sides of the lower pressure plate, top plates matching the limiting plates are fixed on the left and right sides of the cooling groove, a lifting block matching the sleeve is fixed on the lower side of the long rod, and a limiting component for controlling the upward and downward movement of the upper pressure plate is installed on the rear side of the cooling groove.

2. A PVC film processing and cooling mechanism according to claim 1, characterized in that: The limiting assembly includes a card plate fixed to the cooling groove, a C-shaped groove is opened in the middle of the card plate, a control rod hinged to the left and right of the upper pressure plate is installed on the rear side of the upper pressure plate, the middle part of the control rod abuts against the inner wall of the C-shaped groove, and fixing assemblies for fixing the control rod are installed at the upper and lower ends of the C-shaped groove.

3. A processing and cooling mechanism for PVC film according to claim 2, characterized in that: The fixing assembly includes two semicircular plates, and the semicircular plates are matched with the upper and lower ends of the C-shaped groove. A telescopic rod fixed to the clamping plate is installed on the side of the semicircular plate away from its arc surface. The output end of the telescopic rod is fixedly connected to the semicircular plate. A fixing plate is installed in the middle of the telescopic rod, and a tensioning spring is installed between the fixing plate and the semicircular plate.

4. A processing and cooling mechanism for PVC film according to claim 3, characterized in that: A rubber pad is fixed on the bottom of the top plate.

5. A processing and cooling mechanism for PVC film according to claim 4, characterized in that: A transparent observation window is provided on the front side of the cooling tank.

6. A processing and cooling mechanism for PVC film according to claim 5, characterized in that: A drain valve is installed at the bottom of the cooling tank.

Citation Information

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