High-strength cage type aluminum alloy cab framework structure

By adopting a high-strength cage aluminum alloy driver's chamber skeleton structure, the problem of heavy weight of the existing driver's chamber skeleton is solved, and a lighter skeleton and higher carrying capacity are achieved, while having good corrosion resistance.

CN222554915UActive Publication Date: 2025-03-04ANHUI TELMA TECH LTD
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Patent Information

Application Number
CN202420583439.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-04
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing driver's chamber skeletons are mostly stainless steel or carbon steel structures, resulting in a large body weight and affecting the carrying capacity.

Method used

The high-strength cage aluminum alloy driver's chamber skeleton structure is adopted, including the main beam, the rear connecting plate and the bottom connecting plate. The overall stiffness of the skeleton is improved by welding or bolting connection.

Benefits of technology

The lighter skull skeleton quality is achieved, the carrying capacity of the whole vehicle is improved, and the corrosion resistance is also good, avoiding the use of surface treatment and paint coatings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-strength cage type aluminum alloy cab framework structure, which relates to the technical field of vehicle parts and comprises main beams, a rear connecting plate and a bottom connecting plate, the bottom connecting plate is of a U-shaped structure and is provided with a backward opening, the plurality of main beams are arranged on the bottom connecting plate, and the rear connecting plate is arranged on the bottom connecting plate. The rear connecting plate is of a U-shaped structure, an opening of the rear connecting plate faces downwards, the rear connecting plate is connected with the main beam and the bottom connecting plate, and a plurality of connecting pipes are arranged between the rear connecting plate and the main beam. The aluminum alloy welding cage type framework is high in overall rigidity, and the rigidity of the framework can be improved by adjusting the size and shape of the section due to the fact that the aluminum profile is adopted in the design structure. According to the vehicle head framework, rigid support is provided for the whole vehicle, meanwhile, the vehicle head framework is light, the carrying capacity of the whole vehicle is improved, the aluminum alloy driver framework has high corrosion resistance, surface treatment is not needed after product welding is completed, and use of paint coatings is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle parts, and particularly relates to a high-strength cage-type aluminum alloy driver's cab skeleton structure. Background Art

[0002] The driver's cab skeleton is mainly located at the front part of the rail vehicle, providing installation supports for the outer skin, interior parts, electrical components, etc. of the front part. It provides rigid support during the high-speed operation of the vehicle, and well ensures the deformation of the outer cover caused by wind resistance during the driving process of the vehicle. At present, most of the driver's cab skeletons are made of stainless steel or carbon steel structures, which are connected to the vehicle body by bolts or welding. While ensuring the stiffness, the overall vehicle body weight is relatively large. Therefore, the above problems need to be solved. Content of the Utility Model

[0003] The purpose of the utility model is to provide a high-strength cage-type aluminum alloy driver's cab skeleton structure to overcome the above defects in the prior art.

[0004] A high-strength cage-type aluminum alloy driver's cab skeleton structure includes main beams, rear connecting plates and bottom connecting plates. The bottom connecting plate is of a "U" shape with the opening facing backward, and several main beams are arranged on the bottom connecting plate. The rear connecting plate is of a "U" shape with the opening facing downward, and the rear connecting plate is respectively connected to the main beams and the bottom connecting plate. There are several connecting pipes between the rear connecting plate and the main beams.

[0005] Preferably, the number of the main beams is three or four.

[0006] Preferably, the rear connecting plate and the bottom connecting plate are rigidly connected to the vehicle body by welding or bolts.

[0007] Preferably, the main beams, rear connecting plates, bottom connecting plates and connecting pipes are all made of fixed-drawing aluminum profiles.

[0008] Preferably, a reinforcing plate is provided between the rear connecting plate and the bottom connecting plate.

[0009] The utility model has the following advantages:

[0010] The utility model adopts an aluminum alloy welded cage-type skeleton with strong overall stiffness. This design structure uses aluminum profiles, and the stiffness of the skeleton can be improved by adjusting the cross-sectional dimensions and shapes. While ensuring rigid support for the whole vehicle, it has a lighter mass of the front part skeleton, improving the carrying capacity of the whole vehicle. The aluminum alloy driver's skeleton has strong anti-corrosion performance, and the product does not need surface treatment after welding, avoiding the use of paint coatings. Description of the Drawings

[0011] Figure 1 It is a three-dimensional structural schematic diagram of the whole utility model.

[0012] Figure 2 This is the front view of the whole utility model.

[0013] Figure 3 This is the top view of the whole utility model.

[0014] Figure 4 This is the side view of the whole utility model.

[0015] Wherein: 1. Bottom connecting plate; 2. Main beam; 3. Rear connecting plate; 4. Connecting pipe; 5. Reinforcing plate. Specific embodiments

[0016] The following is a further detailed description of the specific embodiments of the present utility model with reference to the accompanying drawings and through the description of the embodiments, so as to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solution of the present utility model.

[0017] As Figure 1-4 shown, the present utility model provides a high-strength cage-type aluminum alloy driver's cab skeleton structure, including a main beam 2, a rear connecting plate 3 and a bottom connecting plate 1. The bottom connecting plate 1 is of a "U" - shaped structure with the opening facing backward. A plurality of main beams 2 are provided and arranged on the bottom connecting plate 1. The rear connecting plate 3 is of a "U" - shaped structure with the opening facing downward. The rear connecting plate 3 is respectively connected to the main beam 2 and the bottom connecting plate 1. A plurality of connecting pipes 4 are provided between the rear connecting plate 3 and the main beam 2. At the same time, the main beam 2, the rear connecting plate 3, the bottom connecting plate 1 and the connecting pipes 4 are all made of fixed - pull aluminum profiles, so as to improve the overall stiffness of the skeleton.

[0018] It should be noted that three or four main beams 2 are designed in the height direction of the driver's skeleton, and other small - size profiles are respectively used to make connection supports between the rear connecting plate 3, the bottom connecting plate 1 and the main beam 2.

[0019] In addition, the rear connecting plate 3 and the bottom connecting plate 1 are rigidly connected to the vehicle body by welding or bolts.

[0020] In addition, a reinforcing plate 5 is provided between the rear connecting plate 3 and the bottom connecting plate 1 to enhance the strength between the rear connecting plate 3 and the bottom connecting plate 1.

[0021] At the same time, openings are made on the main beam 2, the rear connecting plate 3, the bottom connecting plate 1 and the connecting profiles. Considering the hardness of the aluminum profile material, bushings and bolts can be riveted at the corresponding positions on the side wall of the profile to improve the repeated use of assembly, and the riveted bushings and bolts are connected to the interior or exterior cover of the driver's cab.

[0022] In summary, the utility model adopts aluminum alloy welded cage frame with strong overall rigidity. The design structure adopts aluminum profiles and can improve the rigidity of the frame by adjusting the cross-sectional size and shape. While ensuring the rigid support for the whole vehicle, it has a lighter front frame mass and improves the carrying capacity of the whole vehicle. The aluminum alloy driver frame has strong anti-corrosion performance. The product does not need surface treatment after welding, and avoids the use of paint coating.

[0023] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A high-strength cage-type aluminum alloy driver's cab skeleton structure, characterized by: It includes a bottom connecting plate (1), a main beam (2) and a rear connecting plate (3). The bottom connecting plate (1) is of a "U" - shaped structure with the opening facing backward. A number of main beams (2) are provided on the bottom connecting plate (1). The rear connecting plate (3) is of a "U" - shaped structure with the opening facing downward. The rear connecting plate (3) is respectively connected to the main beam (2) and the bottom connecting plate (1), and a number of connecting pipes (4) are provided between the rear connecting plate (3) and the main beam (2).

2. A high-strength cage-type aluminum alloy driver's cab skeleton structure according to claim 1, characterized in that: The number of the main beams (2) is three or four.

3. The high-strength cage-type aluminum alloy driver's cab skeleton structure according to claim 1 is characterized in that: The rear connecting plate (3) and the bottom connecting plate (1) are rigidly connected to the vehicle body by welding or bolts.

4. The high-strength cage-type aluminum alloy driver's cab skeleton structure according to claim 1 is characterized in that: The main beam (2), the rear connecting plate (3), the bottom connecting plate (1) and the connecting pipe (4) are all made of fixed - pull aluminum profiles.

5. The high-strength cage-type aluminum alloy driver's cab skeleton structure according to claim 1 is characterized by: A reinforcing plate (5) is provided between the rear connecting plate (3) and the bottom connecting plate (1).