Insulator decontamination unmanned aerial vehicle

By integrating components such as articulated swing arms, flip motors, electric telescopic rods and jaw motors on the drone, efficient cleaning of insulators set at different inclination angles is achieved, solving the problem that the existing technology cannot clean the transverse or inclined insulators, and improving the scope of cleaning application and maintenance convenience.

CN222555159UActive Publication Date: 2025-03-04이너 몽골리아 일렉트릭 파워 그룹 컴퍼니 리미티드 이너 몽골리아 일렉트릭 파워 리서치 인스티튜트 브랜치
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Patent Information

Application Number
CN202421348941.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-04
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing multi-rotor drone insulator cleaning devices cannot effectively clean up insulators arranged horizontally or inclinedly, resulting in a smaller scope of application.

Method used

An insulator cleaning drone was designed, using a hinged swing arm and a flip motor, combined with an electric telescopic rod and a jaw motor, which can adjust the position and opening and closing of the arc tube, adapt to insulators of different inclinations, and realize surround spraying through a water pump.

Benefits of technology

It realizes efficient and thorough cleaning of insulators set at different inclination angles, expands the scope of cleaning application. At the same time, through the design of positioning blocks and locking bolts, the water tank is disassembled and installed, and the convenience of maintenance is improved.

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Abstract

The utility model discloses an insulator decontamination unmanned aerial vehicle, which belongs to the field of insulator decontamination and comprises an unmanned aerial vehicle body, a connecting seat fixedly connected to the bottom of the unmanned aerial vehicle body, a water tank arranged on the connecting seat and a cleaning mechanism mounted on the connecting seat and connected with the water tank. The cleaning mechanism comprises a swing arm hinged to the connecting base, an overturning motor fixedly installed on the connecting base, and an electric telescopic rod with the fixed end embedded in the end, away from the connecting base, of the swing arm, wherein an output shaft of the overturning motor is connected with a swing arm hinge shaft. According to the insulator cleaning unmanned aerial vehicle, through the integrated cleaning mechanism, an insulator can be automatically cleaned, through cooperative use of a turnover motor, an electric telescopic rod and a clamping jaw motor, the position and the opening degree of an arc-shaped pipe can be adjusted so that the insulator cleaning unmanned aerial vehicle can adapt to insulators with different gradients, and cleaning liquid is evenly sprayed to the surface of the insulator through a water pump; and efficient and thorough cleaning is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of insulator cleaning, in particular to an insulator cleaning drone. Background Art

[0002] Insulator cleaning refers to cleaning the surface of the insulator to remove impurities such as stains, dust, oil, etc. These impurities may affect the insulation performance of the insulator and cause safety problems such as leakage or short circuit.

[0003] At present, the insulator cleaning device of the multi-rotor UAV cleans the insulator by using the telescopic arm of the UAV to set up a nozzle. However, since the telescopic arm structure cannot be flipped, it can only clean the insulators arranged vertically, and it is inconvenient to clean the insulators arranged horizontally or inclined, so the scope of application is small.

[0004] Therefore, an insulator cleaning drone is provided to solve the above problems. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The utility model provides an insulator cleaning drone, aiming to solve the problem of a small application range caused by the inconvenience of cleaning insulators arranged at multiple angles in the existing insulator cleaning drones mentioned in the background technology.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an insulator cleaning drone, comprising a drone body, a connecting seat fixedly connected to the bottom of the drone body, a water tank arranged on the connecting seat, and a cleaning mechanism installed on the connecting seat and connected to the water tank.

[0009] In order to be able to clean insulators set at different inclination angles, the cleaning mechanism includes a swing arm hinged on the connecting seat, a flip motor fixedly mounted on the connecting seat and with an output shaft connected to the swing arm hinge shaft, an electric telescopic rod with a fixed end embedded in the swing arm away from the connecting seat, a clamping claw base fixedly connected to the movable end of the electric telescopic rod, gears symmetrically arranged on the inner side of the clamping claw base and meshing with each other, a clamping claw motor fixedly mounted on the clamping claw base and with an output shaft connected to one of the gears, an arc tube fixedly connected to the gear, and a water pump fixedly mounted on the swing arm, wherein the gears are all rotatably connected to the clamping claw base; by hingedly connecting the swing arm of the cleaning mechanism to the connecting seat, the cleaning mechanism as a whole can be flipped, thereby adjusting the direction of the clamping claw, thereby facilitating adaptation to insulators of different inclinations without the need to replace different cleaning heads.

[0010] In order to facilitate the surrounding spraying of the insulator, the inlet end of the water pump is connected to the water tank through a water pipe, and the outlet end of the water pump is connected to the arc tube through a water pipe, and the inner side of the arc tube is provided with a plurality of nozzles distributed in a ring array and connected to the inside of the arc tube; by arranging a nozzle connected to the water tank on the inner side of the arc clamp, the water in the water tank is guided to spray out through the nozzle by the water pump, thereby forming a surrounding spraying of the insulator.

[0011] Preferably, in order to facilitate quick and accurate positioning, thereby facilitating water tank installation and replacement and maintenance, the water tank is provided with a positioning block, and a positioning groove is provided on the connecting seat at a position corresponding to the positioning block; by inserting the positioning block on the water tank into the positioning groove on the connecting seat, the positioning can be quickly and accurately positioned, facilitating subsequent installation.

[0012] Preferably, in order to lock the water tank, a locking bolt passing through the positioning block is screwed onto the connecting seat; the locking bolt passes through the positioning block and is screwed onto the connecting seat, thereby locking the water tank onto the connecting seat.

[0013] Preferably, in order to facilitate the insertion of the lock bolt after positioning the water tank, a positioning hole is provided on the positioning block to accommodate the lock bolt to pass through; the lock bolt passes through the positioning hole to facilitate locking the positioning block on the connecting seat.

[0014] Preferably, in order to rationally utilize space and balance the load-bearing capacity of the UAV, the water tank is in a concave shape, and the active position of the swing arm corresponds to the depression of the water tank; by designing the active position of the swing arm in the depression of the concave-shaped water tank, the weight of the water tank is balanced by the weight of the swing arm and other parts thereon, which is beneficial to the stability of the UAV body during flight and hovering, thereby reducing the difficulty of cleaning.

[0015] Preferably, in order to realize the detachable water pipe and facilitate the replacement of the water tank, the water tank has a symmetrically arranged water pipe joint on one side close to the swing arm; the water pipe can be conveniently disassembled and assembled through the water pipe joint on the water tank, thereby facilitating the replacement of the water tank.

[0016] (III) Beneficial effects

[0017] The insulator cleaning drone can automatically clean insulators through an integrated cleaning mechanism. The coordinated use of the flip motor, electric telescopic rod and gripper motor can adjust the position and opening degree of the arc tube to adapt to insulators of different inclinations. The cleaning liquid is evenly sprayed onto the surface of the insulator through a water pump to achieve efficient and thorough cleaning.

[0018] The water tank of the insulator cleaning drone is easy to disassemble and install through the design of positioning blocks and locking bolts, making the maintenance or replacement of the water tank simple and convenient. At the same time, the water pipe joint design on the water tank also facilitates the disassembly and assembly of the water pipe, further improving the convenience of maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of an insulator cleaning drone;

[0020] Figure 2 It is a schematic diagram of the explosion three-dimensional structure of an insulator cleaning drone;

[0021] Figure 3 for Figure 2 Schematic diagram of the structure enlarged at point A in the middle.

[0022] In the figure:

[0023] 1. UAV body;

[0024] 2. Connecting seat; 21. Positioning groove;

[0025] 3. Water tank; 31. Positioning block; 311. Positioning hole; 32. Lock bolt; 33. Water pipe joint;

[0026] 4. Water pump;

[0027] 5. Cleaning mechanism; 51. Swing arm; 511. Flip motor; 52. Electric telescopic rod; 53. Gripper base; 54. Gear; 55. Gripper motor; 56. Arc tube; 561. Spray nozzle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example 1

[0030] See also Figure 1-Figure 3 The utility model provides a technical solution: an insulator cleaning drone, comprising a drone body 1, a connecting seat 2 fixedly connected to the bottom of the drone body 1, a water tank 3 arranged on the connecting seat 2, and a cleaning mechanism 5 installed on the connecting seat 2 and connected to the water tank 3.

[0031] The cleaning mechanism 5 includes a swing arm 51 hinged on the connecting seat 2, a flip motor 511 fixedly mounted on the connecting seat 2 and with its output shaft connected to the hinge shaft of the swing arm 51, an electric telescopic rod 52 whose fixed end is embedded in the end of the swing arm 51 away from the connecting seat 2, a clamping claw base 53 fixedly connected to the movable end of the electric telescopic rod 52, gears 54 symmetrically arranged on the inner side of the clamping claw base 53 and meshing with each other, a clamping claw motor 55 fixedly mounted on the clamping claw base 53 and with its output shaft connected to one of the gears 54, an arc tube 56 fixedly connected to the gear 54, and a water pump 4 fixedly mounted on the swing arm 51, wherein the gears 54 are all rotatably connected to the clamping claw base 53.

[0032] The inlet end of the water pump 4 is connected to the water tank 3 through a water pipe, and the outlet end of the water pump 4 is connected to the arc tube 56 through a water pipe. The inner side of the arc tube 56 has a plurality of nozzles 561 distributed in a circular array and connected to the inside of the arc tube 56.

[0033] When in use, the UAV body 1 with the water tank 3 and the cleaning mechanism 5 is suspended near the insulator. According to the inclination of the insulator, the swing arm 51 is driven by the flip motor 511 to flip and adjust until its inclination is consistent with the insulator. At this time, the electric telescopic rod 52 is extended to make the arc tube 56 in the open state located on both sides of the insulator, and then the gear 54 is driven to rotate by the clamping motor 55, thereby synchronously driving another gear 54 to rotate, so that the two arc tubes 56 connected to different gears 54 are close to each other until they are surrounded by the insulator, and the cleaning liquid in the water tank 3 is supplied to the arc tube 56 through the water pipe by the water pump 4, and then sprayed onto the surface of the insulator through the nozzle 561 for flushing, thereby completing the cleaning of the insulator.

[0034] Furthermore, the water tank 3 is in a concave shape, and the active position of the swing arm 51 corresponds to the depression of the water tank 3; by designing the active position of the swing arm 51 in the depression of the concave water tank 3, the weight of the water tank 3 is balanced by the weight of the swing arm 51 and other parts thereon, which is beneficial to the stability of the drone body 1 during flight and hovering, thereby reducing the difficulty of cleaning.

[0035] It should be noted that the water tank 3 has a symmetrically arranged water pipe joint 33 on one side close to the swing arm 51 ; the water pipe joint 33 on the water tank 3 can be used to conveniently disassemble and assemble the water pipe, thereby facilitating the replacement of the water tank 3 .

[0036] Example 2

[0037] The difference from Example 1 is that a positioning block 31 is provided on the water tank 3, a positioning groove 21 is provided at a position corresponding to the positioning block 31 on the connecting seat 2, a locking bolt 32 passing through the positioning block 31 is screwed on the connecting seat 2, and a positioning hole 311 for accommodating the locking bolt 32 to pass through is provided on the positioning block 31; when the water tank is maintained or replaced, the positioning block 31 is unlocked by unscrewing the locking bolt 32 from the connecting seat 2, at which time the positioning block 31 can be detached from the positioning groove 21 of the connecting seat 2, thereby removing the water tank 3 and then replacing or maintaining it, and then the water tank 3 is inserted into the positioning groove 21 of the connecting seat 2 again through the positioning block 31, and the locking bolt 32 is tightened on the connecting seat 2 again, so that the water tank 3 can be locked on the connecting seat 2 again.

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An insulator cleaning drone, comprising a drone body (1), a connection base (2) fixedly connected to the bottom of the drone body (1), a water tank (3) arranged on the connection base (2), and a cleaning mechanism (5) installed on the connection base (2) and connected to the water tank (3), characterized in that: The cleaning mechanism (5) comprises a swing arm (51) hinged on the connecting seat (2), a tilting motor (511) fixedly mounted on the connecting seat (2) and having its output shaft connected to the hinge shaft of the swing arm (51), an electric telescopic rod (52) whose fixed end is embedded in the end of the swing arm (51) away from the connecting seat (2), a clamping claw base (53) fixedly connected to the movable end of the electric telescopic rod (52), gears (54) symmetrically arranged on the inner side of the clamping claw base (53) and meshing with each other, a clamping claw motor (55) fixedly mounted on the clamping claw base (53) and having its output shaft connected to one of the gears (54), an arc tube (56) fixedly connected to the gear (54), and a water pump (4) fixedly mounted on the swing arm (51), wherein the gears (54) are all rotatably connected to the clamping claw base (53); The inlet end of the water pump (4) is connected to the water tank (3) through a water pipe, and the outlet end of the water pump (4) is connected to the arc-shaped pipe (56) through a water pipe, and the inner side of the arc-shaped pipe (56) has a plurality of nozzles (561) distributed in a circular array and connected to the inside of the arc-shaped pipe (56).

2. The insulator cleaning drone according to claim 1, characterized in that: The water tank (3) is provided with a positioning block (31), and a positioning groove (21) is provided on the connecting seat (2) at a position corresponding to the positioning block (31).

3. The insulator cleaning drone according to claim 2, characterized in that: A locking bolt (32) passing through the positioning block (31) is screwed onto the connecting seat (2).

4. The insulator cleaning drone according to claim 3, characterized in that: The positioning block (31) is provided with a positioning hole (311) for accommodating the locking bolt (32) to pass through.

5. The insulator cleaning drone according to claim 1, characterized in that: The water tank (3) is in a concave shape, and the movable position of the swing arm (51) corresponds to the concave position of the water tank (3).

6. The insulator cleaning drone according to claim 5, characterized in that: The water tank (3) has a symmetrically arranged water pipe joint (33) on one side close to the swing arm (51).