Three-stock-bin type flat pipe automatic feeding structure

Abstract

The utility model relates to the technical field of automobile cooling systems, in particular to a three-bin type flat tube automatic feeding structure, which comprises a side plate manual bin, a condenser tube manual bin and an oil cooler tube manual bin, and is characterized in that the side plate manual bin is positioned on the leftmost side of the device; the condenser pipe manual stock bin is located on the rightmost side of the side plate manual stock bin; the oil cooler pipe manual stock bin is located at the lower end of the condenser pipe manual stock bin; the side plate manual stock bin, the condenser pipe manual stock bin and the oil cooler pipe manual stock bin are in intermittent fit. By means of the designed feeding mechanism capable of continuously and automatically using sideboard raw materials, the uninterrupted sideboard manual stock bin feeding effect is achieved, certain idling feedback is achieved, and the problem that due to the fact that an existing device is lack of an automatic feeding function, the production cost is increased is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile cooling systems, in particular to a three-bin type flat tube automatic feeding structure. Background Art

[0002] The condenser core is the core heat exchange component for the thermal management system of automobile air conditioners, and is composed of microchannel flat tubes, fins, manifolds, etc.

[0003] The oil cooler core is the core heat exchange component of the oil thermal management system for the reduction gearbox of the car, and is also composed of microchannel flat tubes, fins, and manifolds;

[0004] The difference between the two lies in the flat tubes and the collecting tubes.

[0005] The medium for circulating heat exchange in the condenser is refrigerant, which has a small viscosity coefficient. Small-diameter capillary microchannel flat tubes can be used to increase the heat dissipation area and improve the heat exchange efficiency under the same volume. The corresponding flat tubes can be made very thin.

[0006] The medium for circulating heat exchange in the oil cooler is engine oil, which has a large viscosity coefficient. It is necessary to use large-diameter capillary microchannel flat tubes to increase the flow circulation speed and improve the heat exchange efficiency. The corresponding flat tubes are thicker.

[0007] The condenser requires a large medium capacity and a large number of condenser flat tubes.

[0008] The oil cooler requires a small medium capacity, and the corresponding number of oil cooler flat tubes is small.

[0009] As far as the equipment and products currently on the market are concerned, the condenser core and the oil cooler core are separate products that require two sets of equipment for production.

[0010] In order to save production costs, the side plate manual mechanism is combined with the other two.

[0011] In the existing technology, although a certain side plate loading effect can be achieved during use, there is a defect: the existing device lacks the function of uninterrupted loading when the three are combined, resulting in an increase in production costs. In order to save production equipment costs and reduce the space volume occupied by the heat exchanger inside the passenger car, we have developed a production equipment loading device suitable for parallel composite cores of condensers and oil coolers. It is the first set of related equipment in the world. In view of this, we proposed a three-bin flat tube automatic loading structure to solve the above problems. Utility Model Content

[0012] The utility model aims to solve the problems existing in the background technology and proposes a three-bin type flat tube automatic feeding structure.

[0013] The technical solution of the utility model: a three-bin type flat tube automatic feeding structure, including a side plate manual bin, a condenser tube manual bin and an oil cooler tube manual bin, characterized in that: the side plate manual bin is located on the leftmost side of the device; the condenser tube manual bin is located on the rightmost side of the side plate manual bin; the oil cooler tube manual bin is located at the lower end of the condenser tube manual bin; wherein, there is an intermittent matching relationship between the side plate manual bin, the condenser tube manual bin and the oil cooler tube manual bin.

[0014] When using a three-bin flat tube automatic feeding structure in the present scheme, the stacked spots are manually placed on one side of the manual silo of the side plate. After manually pulling the movable inclined slot, the side plate material will be positioned and guided with the cooperation of the guide side plate, and the inclined slot can store a certain amount of side plate material to achieve uninterrupted production. If there is a shortage of material on the top of the silo, the corresponding alarm device will sound an alarm. When the operator observes the signal, he walks to the step on the side of the equipment, manually pulls the silo out of the equipment, and replenishes the side plate raw materials into the trough. After placement is completed, the operator pushes the manual silo into the equipment, then fixes the locking position, and presses the loading completion button. This device is mainly a structure for loading the side plate part of the condenser tube and the oil cooler tube combined production device, which can have the effect of uninterrupted loading and is extremely practical.

[0015] Preferably, the side plate manual silo includes: a linear guide rail located at the upper end of the side plate manual silo; a mounting frame slidably mounted inside the linear guide rail; a side plate silo frame fixedly mounted at the lower end of the linear guide rail; and stacked side plates located inside the linear guide rail.

[0016] Preferably, the interior of the mounting frame includes: a side plate guide side plate, fixedly mounted on one side of the mounting plate and adapted to the stacked side plates; a manual profile change handle, located on one side of the mounting frame; an end limit block, located on one side of the manual profile change handle and adapted to it; a horizontal baffle cylinder, symmetrically mounted between the mounting frames; a linear bearing, fixedly mounted above the horizontal baffle cylinder; a guide shaft, fixedly mounted on both sides of the linear bearing; and a lifting cylinder, mounted on the upper end of the linear bearing.

[0017] Preferably, a side board shortage alarm sensor is provided at the upper end of the mounting frame, and the side board shortage alarm sensor is adapted to the stacked side boards.

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] 1. The utility model can realize the uninterrupted feeding effect of the side plate by utilizing the coordinated operation between a series of devices, and has a material shortage alarm device, which is very practical.

[0020] 2. Based on the first beneficial effect, since the side plate material loading has an uninterrupted effect, the other two parts of the device can cooperate with it to achieve the working effect of merging the condenser core and the oil cooler core into one, saving a lot of production costs.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structural distribution of the device of the utility model;

[0023] Figure 2 This is a specific schematic diagram of the side plate material feeding structure of the utility model;

[0024] Figure 3 It is a partially enlarged schematic diagram of the utility model.

[0025] Reference numerals:

[0026] 100. Manual material bin for side panels; 101. Linear guide rail; 102. Side panel guide side panels; 103. Side panel shortage alarm

[0027] Alarm sensor; 104, stacking side plates; 105, end limit block; 106, manual change handle; 107, horizontal baffle cylinder; 108, linear bearing; 109, lifting cylinder; 110, guide shaft; 111, side plate silo rack; 112, mounting frame; 200, condenser tube manual silo; 300, oil cooler tube manual silo. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0030] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0031] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0032] Example 1

[0033] See also Figure 1 As shown, this embodiment is a three-bin type flat tube automatic feeding structure, including a side plate manual bin 100, a condenser tube manual bin 200 and an oil cooler tube manual bin 300, characterized in that:

[0034] The side plate manual silo 100 is located on the leftmost side of the device. A linear guide rail 101 slider is provided on the side plate silo frame 111, on which a manually pullable movable trough is installed. There are guide side plates on both sides of the trough for guiding and positioning the side plates. The trough can store a certain number of side plates, so that the equipment can produce continuously and uninterruptedly.

[0035] The condenser tube manual silo 200 is located on the rightmost side of the side plate manual silo 100;

[0036] The manual oil cooler tube bin 300 is located at the lower end of the manual condenser tube bin 200;

[0037] Among them, there is an intermittent matching relationship between the side plate manual silo 100, the condenser tube manual silo 200 and the oil cooler tube manual silo 300, which respectively contain the oil cooler flat tube silo and the condenser flat tube silo, and the loading method is fixed inclined, and the operator loads the materials from the rear step. The loading method of the side plate silo is manual vertical pull-out, and the operator loads the materials from the side.

[0038] Example 2

[0039] See also Figure 2 and 3 As shown, this embodiment is based on the embodiment 1 and also includes:

[0040] The side plate manual silo 100 includes:

[0041] The linear guide rail 101 is located at the upper end of the side plate manual silo 100. The linear guide rail 101 can be driven by electromagnetic drive. Since this driving method is a well-known technology in the industry, the auxiliary driving components required will not be introduced in detail.

[0042] The mounting frame 112 is slidably mounted inside the linear guide rail 101;

[0043] The side plate silo frame 111 is fixedly mounted on the lower end of the linear guide rail 101. The frame is mainly used to support the position of one side of the device and provide a position for the installation of the side plate silo, and can also ensure a certain stability.

[0044] The stacking side plate 104 is located inside the linear guide rail 101. The stacking side plate 104 is the raw material. After placement, the operator pushes the manual hopper into the equipment, then fixes the locking position, presses the loading completion button, and then the sensor detects that the remaining flat tube height in the hopper exceeds the set setting, and sends a signal to the PLC. The PLC controls the buzzer alarm to stop, and the warning light turns green to indicate normal operation.

[0045] The mounting frame 112 includes:

[0046] The side plate guide side plate 102 is fixedly mounted on one side of the mounting frame 112 and is adapted to the stacked side plates 104;

[0047] A manual type change handle 106 is located on one side of the mounting frame 112;

[0048] The end stopper 105 is located on one side of the manual type change handle 106 and is adapted thereto;

[0049] The horizontal baffle cylinder 107 is symmetrically installed between the mounting frames 112. The function of the horizontal baffle cylinder 107 is to open and close the material trough. When the cylinder is retracted, the material trough is opened, and the side plate can be introduced from the upper material trough to the lower material trough. When the cylinder is opened, the side plate is stored in the upper material trough and cannot enter the lower part.

[0050] The linear bearing 108 is fixedly mounted above the horizontal baffle cylinder 107;

[0051] The guide shaft 110 is fixedly mounted on both sides of the linear bearing 108;

[0052] The lifting cylinder 109 is installed on the upper end of the linear bearing 108. The lifting cylinder 109 is used to transfer the side plate in the upper trough to the lower silo to prevent the flat tube from rolling in the trough and affecting the subsequent material selection process;

[0053] The flat tube lifting and releasing unit structure composed of the lifting cylinder 109, the guide shaft 110, the linear bearing 108, and the horizontal baffle cylinder 107 is located on both sides of the material trough.

[0054] A side board shortage alarm sensor 103 is provided at the upper end of the mounting frame 112, and the side board shortage alarm sensor 103 is adapted to the stacked side boards 104. When the side board shortage sensor on the top of the silo detects that the number of remaining side boards is insufficient, it will send a signal to communicate to the PLC. The PLC sends a signal to make the buzzer sound a material shortage alarm, and make the warning light light yellow to indicate material shortage. After the operator observes the signal, he walks to the platform on the side of the equipment, manually pulls the silo out of the equipment, and replenishes the side board raw materials into the trough.

[0055] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0056] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A three-bin type flat tube automatic feeding structure, comprising a side plate manual bin (100), a condenser tube manual bin (200) and an oil cooler tube manual bin (300), characterized in that: The side plate manual silo (100) is located on the left side of the device; A manual condenser tube silo (200) is located on the rightmost side of the manual silo (100); An oil cooler tube manual bin (300) is located at the lower end of the condenser tube manual bin (200); There is an intermittent matching relationship between the side plate manual bin (100), the condenser tube manual bin (200) and the oil cooler tube manual bin (300).

2. The three-bin type flat tube automatic feeding structure according to claim 1 is characterized by: The side plate manual silo (100) comprises: A linear guide rail (101) is located at the upper end of the side plate manual bin (100); A mounting frame (112) slidably mounted inside the linear guide rail (101); A side plate bin frame (111) is fixedly mounted on the lower end of the linear guide rail (101); The stacking side plate (104) is located inside the linear guide rail (101).

3. The three-bin type flat tube automatic feeding structure according to claim 2 is characterized by: The mounting frame (112) includes: A side plate guide side plate (102) is fixedly mounted on one side of the mounting frame (112) and is adapted to fit the stacked side plates (104); A manual type-changing handle (106) located on one side of the mounting frame (112); An end stopper (105) is located on one side of the manual shape-changing handle (106) and is adapted thereto; A horizontal baffle cylinder (107) is symmetrically mounted between the mounting frames (112); A linear bearing (108) is fixedly mounted above the horizontal baffle cylinder (107); A guide shaft (110) is fixedly mounted on both sides of the linear bearing (108); The lifting cylinder (109) is installed on the upper end of the linear bearing (108).

4. The three-bin type flat tube automatic feeding structure according to claim 2 is characterized by: A side plate shortage alarm sensor (103) is provided at the upper end of the mounting frame (112), and the side plate shortage alarm sensor (103) is adapted to the stacked side plates (104).

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