Flexible support coal sweeper

By designing a flexible support fertilizer, the combination of support frame, connecting seat, full thread bolts and telescopic springs is used to solve the problem of rapid wear of the rubber cleaning, and the long-term use of the rubber cleaning is achieved, reducing labor intensity and management difficulty.

CN222555831UActive Publication Date: 2025-03-04SICHUAN SICHUAN COAL HUARONG ENERGY CO LTD DABAODING COAL MINE
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421403936.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-04
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

In the prior art, the cleaning rubber wears quickly and cannot be replaced in time, resulting in incomplete cleaning, which increases the labor intensity of belt operators and maintenance personnel, affecting production safety.

Method used

A flexible support sweeper is designed, using a support frame and connecting seat, and through a combination of all-threaded bolts and telescopic springs, ensuring that the cleaned rubber always contacts the belt surface and extends its service life.

Benefits of technology

Through the elastic force of the two cleaning and telescopic springs, the service life of the cleaning rubber is extended, the replacement frequency is reduced, the labor intensity of the operation and maintenance personnel is reduced, and the belt management efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222555831U_ABST
    Figure CN222555831U_ABST
Patent Text Reader

Abstract

The utility model discloses a flexible supporting coal sweeper, belongs to the field of coal mining, and aims to prolong the effective service life of the coal sweeper. Comprising a supporting frame and a connecting base used for being installed on a belt frame, and sweeping rubber sheets transversely extending along the supporting frame are fixed to the front side and the rear side of the supporting frame in the longitudinal direction of the supporting frame. Vertically-through through holes are formed in the left end and the right end of the supporting frame in the transverse direction of the supporting frame respectively, and full-thread bolts sequentially penetrate through the through holes of the supporting frame and the connecting bases from bottom to top and then are connected with nuts; a telescopic spring is arranged between the supporting frame and the head of the bottom end of the full-thread bolt. The cleaning rubber sheet is pushed to the belt through the elastic force of the telescopic spring, and the service life of the cleaning rubber sheet is prolonged. When the cleaning rubber is abraded until the telescopic spring recovers the natural length, the nut on the full-thread bolt can be adjusted, the cleaning rubber is lifted to make contact with the surface of the belt, meanwhile, the telescopic spring is in the compressed state again, the cleaning rubber continues to achieve cleaning work, and the service life is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of coal mining, in particular to a flexible support coal sweeper. Background Art

[0002] In coal mine engineering, due to the fissure water on the old pond side of the working face, the water from the cleaning pipeline of the kneading mold grouting machine along the empty lane at the outlet of the working face, and the cooling water of the working face equipment flowing to the tail section of the transfer machine, the water-mixed cargo reaches the upper warehouse belt (the upper warehouse belt belongs to the upward belt) through the transfer machine and the belt conveyor. It will adhere to the belt surface and increase the running resistance of the belt. Therefore, it is necessary to clean the coal slime attached to the belt surface. At present, a cleaning rubber is usually fixed under the belt, and the top of the cleaning rubber contacts the belt surface. When the belt moves, the cleaning rubber scrapes the belt surface to achieve the purpose of cleaning the belt. However, since the cleaning rubber wears quickly, once it is not replaced in time, it will not meet the requirements of cleaning the belt surface quickly. Frequent replacement of the cleaning rubber increases the labor intensity of belt operators and maintenance personnel, is not conducive to belt management, and seriously restricts safe production. Utility Model Content

[0003] The utility model aims to provide a flexible support coal sweeper to extend the effective working life of the coal sweeper.

[0004] The technical solution adopted by the utility model is: a flexible supporting coal sweeper, comprising a supporting frame and a connecting seat for mounting on a belt frame, cleaning rubbers extending laterally along the supporting frame are respectively fixed on the front and rear sides of the supporting frame along the longitudinal direction of the supporting frame; vertical through holes are respectively arranged at the left and right ends of the supporting frame along the transverse direction of the supporting frame, and fully threaded bolts are sequentially passed through the through holes of the supporting frame and the connecting seat from bottom to top and then connected with nuts; a telescopic spring is arranged between the supporting frame and the bottom end head of the fully threaded bolt.

[0005] Furthermore, the connecting seat includes an upper clamping plate and a lower clamping plate. Laterally along the supporting frame, the lower clamping plate includes an inner section aligned with the upper clamping plate and an outer section extending laterally to the outside of the upper clamping plate; four connecting bolts are arranged between the inner sections of the upper clamping plate and the lower clamping plate, and the four connecting bolts are located at the four corners of the square, and are surrounded by the inner sections of the upper clamping plate, the lower clamping plate and the four connecting bolts to form a frame-shaped area for embracing the belt rack; the top end of the fully threaded bolt is connected to the outer section of the lower clamping plate.

[0006] Furthermore, one connection seat is provided with two of the fully threaded bolts; and along the longitudinal direction, four connection bolts of one connection seat are located between the two fully threaded bolts.

[0007] Furthermore, the support frame includes L-shaped steel plates arranged longitudinally on the front and rear sides and a horizontal plate between the two L-shaped steel plates; one side of the L-shaped steel plates on the front and rear sides is arranged vertically, and the other side is arranged horizontally and located on the inner side of the vertically arranged side; the horizontal plate is respectively fixed to the L-shaped steel plates on the front and rear sides along the longitudinal direction.

[0008] Furthermore, the horizontal plate is vertically fixed to the middle of the vertically arranged side of the L-shaped steel plate.

[0009] Furthermore, the through holes on the support frame are arranged on the horizontal plate.

[0010] Furthermore, the left and right ends of the horizontal plate extend beyond the L-shaped steel plate in the transverse direction; and the through hole is arranged at the portion of the horizontal plate extending beyond the L-shaped steel plate.

[0011] Furthermore, the inner side of the cleaning rubber is in contact with the vertical edge of the L-shaped steel plate, and the outer side is in contact with a pressure plate, and the pressure plate, the cleaning rubber and the L-shaped steel plate are tightened by a connecting bolt assembly.

[0012] The beneficial effects of the utility model are as follows: the flexible support coal sweeper disclosed by the utility model is provided with cleaning rubbers on the front and rear sides of the support frame, so that each part of the belt is cleaned twice successively by the cleaning rubbers provided in the front and rear sides, and the cleaning capacity is improved; it is installed to the belt frame through the connecting seat, the supporting frame and the connecting seat are connected by full-threaded bolts, and a telescopic spring is provided between the bottom end of the full-threaded bolt and the supporting frame, and the telescopic spring is in a compressed state, and its top end acts upward on the supporting frame, pushing the supporting frame toward the belt, thereby ensuring that the cleaning rubber contacts the belt surface. When the cleaning rubber is worn, the cleaning rubber is pushed toward the belt by the elastic force of the telescopic spring, so that the worn cleaning rubber contacts the belt surface and plays a cleaning role, thereby extending the service life of the cleaning rubber. When the cleaning rubber is further worn until the telescopic spring recovers its natural length and the cleaning rubber cannot clean the belt surface due to wear, the nut on the full-thread bolt can be adjusted to lift the cleaning rubber so that it contacts the belt surface. At the same time, the telescopic spring is compressed again, so that the cleaning rubber continues to clean, and its service life is greatly extended. Frequent replacement of the cleaning rubber is avoided, the labor intensity of belt operators and maintenance personnel is alleviated, and it is beneficial to the management of the belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is the front view of the utility model;

[0014] Figure 2 It is the left view of the utility model;

[0015] Figure 3 for Figure 1 AA section view;

[0016] Figure 4 for Figure 3 A top view of

[0017] Figure 5 This is a schematic diagram of the connection socket.

[0018] In the figure, there are a supporting frame 1, an L-shaped steel plate 11, a horizontal plate 12, a through hole 13, a connecting seat 2, an upper clamping plate 21, a lower clamping plate 22, an inner section 22A, an outer section 22B, a connecting bolt 23, a cleaning rubber 3, a fully threaded bolt 4, a nut 5, a telescopic spring 6, a belt 7, a pressure plate 8, and a belt rack 9. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings:

[0020] Flexible support coal sweeper, such as Figure 1 and Figure 2As shown, it includes a support frame 1 and a connecting seat 2 for mounting on a belt frame 9, and cleaning rubbers 3 extending horizontally along the support frame 1 are fixed on the front and rear sides of the support frame 1 along the longitudinal direction of the support frame 1. The cleaning rubber 3 is used to contact the belt 7 and clean the coal mud on the belt 7 during the movement of the belt 7. The cleaning rubber 3 is arranged on the front and rear sides of the support frame 1 along the longitudinal direction of the support frame 1, so that each part of the belt 7 is cleaned twice by the cleaning rubbers 3 arranged in front and behind, and the cleaning capacity is improved. The support frame 1 is used to install the supporting cleaning rubber 3. The connecting seat 2 is used to install the flexible support coal sweeper to the belt frame 9, so as to realize the installation of the flexible support coal sweeper at the required position. Vertically penetrating through holes 13 are respectively arranged at the left and right ends of the support frame 1 along the transverse direction of the support frame 1, and the full-thread bolt 4 passes through the through hole 13 of the support frame 1 and the connecting seat 2 from bottom to top in sequence and is connected to the nut 5; a telescopic spring 6 is arranged between the support frame 1 and the bottom end head of the full-thread bolt 4. The support frame 1 is hoisted on the connection seat 2 by the full-thread bolt 4, so that when the connection seat 2 is installed on the belt frame 9, the support frame 1 is hoisted on the connection seat 2, and the top of the cleaning rubber 3 fixed on the support frame 1 is centered and contacts the surface of the belt 7. A telescopic spring 6 is arranged between the support frame 1 and the bottom head of the full-thread bolt 4, and the telescopic spring 6 is freely arranged between the support frame 1 and the bottom head of the full-thread bolt 4, that is, in this embodiment, the top of the telescopic spring 6 is not directly connected to the support frame 1, and it is only in a compressed or natural length state, and does not appear in an elongated state. When the telescopic spring 6 is in a compressed state, its top acts on the support frame 1 upward, pushing the support frame 1 toward the belt 7, thereby ensuring that the cleaning rubber 3 contacts the surface of the belt 7. When the cleaning rubber 3 is worn, the cleaning rubber 3 is pushed toward the belt 7 by the elastic force of the telescopic spring 6, so that the worn cleaning rubber 3 contacts the surface of the belt 7, playing a cleaning role, thereby extending the service life of the cleaning rubber 3. When the cleaning rubber 3 is further worn until the telescopic spring 6 recovers its natural length, and the cleaning rubber 3 cannot clean the surface of the belt 7 due to wear, the nut 5 on the full-thread bolt 4 can be adjusted to lift the cleaning rubber 3 so that the cleaning rubber 3 contacts the surface of the belt 7. At the same time, the telescopic spring 6 is compressed again, so that the cleaning rubber 3 continues to perform the cleaning work, and the service life is greatly extended, which avoids frequent replacement of the cleaning rubber, alleviates the labor intensity of belt operators and maintenance personnel, and is beneficial to the management of the belt.

[0021] It should be noted that the full-thread bolt 4 may be only a full-thread screw, and the bottom end thereof may be a nut.

[0022] The connection seat 2 may be a shoulder pole beam supported on the belt frame 9. If a shoulder pole beam is used, the top of the full-thread bolt 4 needs to extend to the shoulder pole beam, which makes the full-thread bolt 4 longer and inconvenient to install. Figure 5As shown, the connecting seat 2 includes an upper clamping plate 21 and a lower clamping plate 22. Laterally along the supporting frame 1, the lower clamping plate 22 includes an inner section 22A aligned with the upper clamping plate 21 and an outer section 22B extending laterally outward from the upper clamping plate 21; four connecting bolts 23 are arranged between the inner sections 22A of the upper clamping plate 21 and the lower clamping plate 22, and the four connecting bolts 23 are located at four corners of a square, and are surrounded by the inner sections 22A of the upper clamping plate 21 and the lower clamping plate 22 and the four connecting bolts 23 to form a frame-shaped area for embracing the belt frame 9; the top end of the fully threaded bolt 4 is connected to the outer section of the lower clamping plate 22.

[0023] When installing this arrangement, the upper clamping plate 21 and the lower clamping plate 22 can be firstly used to hold the belt frame 9 up and down by four connecting bolts 23, so that the connecting seat 2 is stably installed on the belt frame 9. When the full-thread bolt 4 is subsequently installed, the belt frame 9 will not shake, and the installation is convenient. The top of the full-thread bolt 4 is installed on the lower clamping plate 22, the length is shorter, and the height of the nut 5 is reduced, which is convenient for adjustment. The arrangement of the inner section 22A and the outer section 22B of the lower clamping plate 22 can effectively avoid interference between the full-thread bolt 4 and the connecting bolt 23 or the belt frame 9 when installing.

[0024] In order to ensure the stability of the lifting of the support frame 1 , preferably, one connection seat 2 is equipped with two of the fully threaded bolts 4 ; along the longitudinal direction, the four connection bolts 23 of one connection seat 2 are located between the two fully threaded bolts 4 .

[0025] The support frame 1 may be a rectangular truss, etc. In this embodiment, Figure 3 and Figure 4 As shown, the support frame 1 includes an L-shaped steel plate 11 longitudinally arranged on the front and rear sides and a horizontal plate 12 between the two L-shaped steel plates 11; one side of the L-shaped steel plates 11 on the front and rear sides is arranged vertically, and the other side is arranged horizontally and is located on the inner side of the vertically arranged side; the horizontal plate 12 is respectively fixed to the L-shaped steel plates 11 on the front and rear sides along the longitudinal direction. An L-shaped steel plate 11 is connected to each of the two ends of the horizontal plate 12, and the structure is simple. The L-shaped steel plate 11 can be made of bent steel plate, or it can be directly made of angle steel, which has good strength and can effectively support the cleaning rubber 3. In order to further improve the strength of the L-shaped steel plate 11, preferably, the horizontal plate 12 is vertically fixed to the middle of the vertically arranged side of the L-shaped steel plate 11.

[0026] The through holes 13 on the support frame 1 may be arranged on the horizontal side of the L-shaped steel plate 11 . For ease of installation, preferably, the through holes 13 on the support frame 1 are arranged on the horizontal plate 12 .

[0027] In order to further facilitate installation, the left and right ends of the horizontal plate 12 extend beyond the L-shaped steel plate 11 in the transverse direction; the through hole 13 is provided at the portion of the horizontal plate 12 extending beyond the L-shaped steel plate 11 .

[0028] In order to further improve the stability and reliability of the installation of the cleaning rubber 3, the inner side of the cleaning rubber 3 is in contact with the vertical edge of the L-shaped steel plate 11, and the outer side is in contact with the pressure plate 8. The pressure plate 8, the cleaning rubber 3 and the L-shaped steel plate 11 are tightened by connecting the bolt assembly.

Claims

1. Flexible support coal sweeper, characterized by: The invention comprises a support frame (1) and a connecting seat (2) for mounting on a belt rack (9); cleaning rubbers (3) extending transversely along the support frame (1) are respectively fixed on the front and rear sides of the support frame (1) along the longitudinal direction of the support frame (1); vertically penetrating through holes (13) are respectively arranged on the left and right ends of the support frame (1) along the transverse direction of the support frame (1); a fully threaded bolt (4) passes through the through hole (13) of the support frame (1) and the connecting seat (2) from bottom to top in sequence and is then connected to a nut (5); and a telescopic spring (6) is arranged between the support frame (1) and the bottom end of the fully threaded bolt (4).

2. The flexible support coal sweeper according to claim 1, characterized in that: The connecting seat (2) comprises an upper clamping plate (21) and a lower clamping plate (22), and the lower clamping plate (22) comprises an inner section (22A) aligned with the upper clamping plate (21) and an outer section (22B) extending outward from the outer side of the upper clamping plate (21) in the transverse direction along the supporting frame (1); four connecting bolts (23) are arranged between the inner sections (22A) of the upper clamping plate (21) and the lower clamping plate (22), and the four connecting bolts (23) are located at four corners of a square, and a frame-shaped area for embracing the belt rack (9) is formed by the upper clamping plate (21), the inner section (22A) of the lower clamping plate (22) and the four connecting bolts (23); the top end of the fully threaded bolt (4) is connected to the outer section of the lower clamping plate (22).

3. The flexible support coal sweeper according to claim 2, characterized in that: One connection seat (2) is equipped with two fully threaded bolts (4); along the longitudinal direction, four connection bolts (23) of one connection seat (2) are located between the two fully threaded bolts (4).

4. The flexible support coal sweeper according to any one of claims 1 to 3, characterized in that: The support frame (1) comprises L-shaped steel plates (11) arranged longitudinally on the front and rear sides and a horizontal plate (12) between the two L-shaped steel plates (11); one side of the L-shaped steel plates (11) on the front and rear sides is arranged vertically, and the other side is arranged horizontally and located on the inner side of the vertically arranged side; the horizontal plate (12) is respectively fixed to the L-shaped steel plates (11) on the front and rear sides along the longitudinal direction.

5. The flexible support coal sweeper according to claim 4, characterized in that: The horizontal plate (12) is vertically fixed to the middle of the vertically arranged side of the L-shaped steel plate (11).

6. The flexible support coal sweeper according to claim 4, characterized in that: The through hole (13) on the supporting frame (1) is arranged on the horizontal plate (12).

7. The flexible support coal sweeper according to claim 6, characterized in that: The left and right ends of the horizontal plate (12) extend beyond the L-shaped steel plate (11) in the transverse direction; the through hole (13) is provided at the portion of the horizontal plate (12) extending beyond the L-shaped steel plate (11).

8. The flexible support coal sweeper according to claim 4, characterized in that: The inner side of the cleaning rubber (3) is in contact with the vertical edge of the L-shaped steel plate (11), and the outer side is in contact with a pressing plate (8). The pressing plate (8), the cleaning rubber (3) and the L-shaped steel plate (11) are fastened together by a connecting bolt assembly.