Discharging equipment

By designing a cutting equipment including a frame, transmission mechanism, placement table, robotic hand and material transport truck, the problem of low cutting efficiency in the prior art is solved, and the simultaneous discharge of multiple positions is achieved, and production efficiency is improved.

CN222555950UActive Publication Date: 2025-03-04GUANGZHOU NANSHA AIPAK AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421353838.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-04
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

In the existing automated cutting technology, the robot is set up at the end of the production line, resulting in low transfer efficiency of parts and other parts being in a waiting state and cannot be discharged at the same time.

Method used

Design a feeding equipment, including a frame, transmission mechanism, placement table, robotic hand and material transport truck. The placement table is driven to move on the rack through a driving mechanism, and the placement table is equipped with a guide frame and a limit frame, allowing multiple materials to be stacked at the same time. The robot unloads the material at the discharge level and goes to the material transport truck, and the material transport truck transports the material to the assembly site.

Benefits of technology

The simultaneous discharge of multiple locations is achieved, which avoids waiting time and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blanking device, which is used for transferring materials and comprises a rack, a plurality of feeding devices, a plurality of discharging devices, a plurality of discharging devices, a plurality of discharging devices and a plurality of discharging devices, the transmission mechanism is arranged on the rack and used for conveying materials; the multiple placing tables are arranged on the rack, are arranged in a mutually separated mode and are driven by the transmission mechanism to move, all the placing tables are used for bearing materials, the placing tables are in one-to-one correspondence with the discharging positions, each placing table comprises a base plate, a guide frame body and a limiting frame body, the guide frame bodies and the limiting frame bodies are arranged on the base plates, and the guide frame bodies are used for guiding placing of the materials; the limiting frame body is used for limiting the placement position of the materials; the multiple manipulators are arranged on the rack, one manipulator is correspondingly arranged at one discharging position, and the manipulators are used for transferring the materials on the placing table; and each discharging position is correspondingly provided with one material conveying trolley, and the material conveying trolleys are used for transferring the materials transferred from the containing table by the mechanical arm. By means of the discharging device, the discharging efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic material cutting, in particular to a material cutting device. Background Art

[0002] With the development of automation equipment, automated production is applied in various fields, which can not only improve production efficiency, but also avoid the use of manual handling of dangerous and bulky materials, which may cause danger to workers.

[0003] Among them, the car is assembled from a variety of sheet metal parts. After the parts are processed and formed, they need to be transferred from the production line for subsequent processing or transportation. In the current unloading method, the robot is set at the end of the production line. After the material is received, the robot transfers the parts one by one from the production line. When one part is transferred, the other parts are in a waiting state, so the transfer efficiency is low. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a material unloading device that can improve the material unloading efficiency.

[0005] According to the first aspect of the present invention, the unloading equipment is used to transfer materials, including: a frame including multiple unloading positions, and the multiple unloading positions are separately arranged; a transmission mechanism is arranged on the frame and used to convey materials; multiple placement tables are arranged on the frame and are separated from each other and driven to move by the transmission mechanism, each of the placement tables is used to carry the materials, and the placement tables correspond to the unloading positions one by one, the placement tables include a base plate, a guide frame body and a limit frame body arranged on the base plate, the guide frame body is used to guide the placement of the materials, and the limit frame body is used to limit the position of the placement of the materials; multiple manipulators are arranged on the frame, one manipulator is correspondingly arranged at one of the unloading positions, and the manipulator is used to transfer the materials on the placement table; multiple material transport carts, one material transport cart is correspondingly arranged at each of the unloading positions, and the material transport cart is used to transport the materials transferred from the placement table by the manipulator.

[0006] The unloading equipment according to the embodiment of the utility model has at least the following beneficial effects: the placement table is driven to move on the frame by the driving mechanism, so that the placement table drives the material to move along the length direction of the frame, wherein the placement table includes a guide frame and a limit frame, so that it is convenient to stack multiple materials on one placement table at the same time, and when the placement table moves to the position of the manipulator at the corresponding unloading position, multiple manipulators unload the materials on the multiple placement tables onto the material transport trolley, and finally the material transport trolley transports them to the assembly location, thereby realizing simultaneous unloading of materials at multiple positions, avoiding waiting time, and improving production efficiency.

[0007] According to some embodiments of the present invention, the guide frame includes a first frame and a plurality of second frames, the first frame is connected to the substrate, and the plurality of second frames are respectively arranged at corners of the first frame.

[0008] According to some embodiments of the present invention, the second frame includes a connecting portion and a guiding portion, the connecting portion extends upward away from the center direction of the substrate and is connected to the first frame, and the guiding portion is connected to the connecting portion and bends away from the center direction of the substrate.

[0009] According to some embodiments of the present utility model, a buffer layer is further provided on the substrate, the guide frame and the limiting frame.

[0010] According to some embodiments of the utility model, the limiting frame body includes a connecting rod and a blocking frame, the connecting rod is connected to the guide frame body, the blocking frame is connected to the connecting rod, and the blocking frame is trapezoidal.

[0011] According to some embodiments of the utility model, it also includes a plurality of limit mechanisms, which are arranged on the frame, and the limit mechanisms correspond to the unloading positions one by one. The limit mechanisms include a position sensor and a blocking member, the position sensor is used to sense the position of the placement table, and the blocking member is used to block the continued movement of the placement table.

[0012] According to some embodiments of the utility model, the frame includes a base frame and a support frame, the driving mechanism is connected to the base frame, and the support frame is mounted on the top of the base frame to support the manipulator.

[0013] According to some embodiments of the utility model, the manipulator includes a mechanical arm, two grippers arranged opposite to each other, and two driving members, each of the grippers is slidably connected relative to the mechanical arm, and each is driven by a driving member to slide relative to the mechanical arm.

[0014] According to some embodiments of the utility model, the gripper includes a connecting frame and a plurality of lifting rods arranged on the connecting frame, the connecting frame is slidably connected relative to the robotic arm, the plurality of lifting rods are arranged at the corners of the connecting frame, and the free ends of the lifting rods are provided with protrusions in the axial direction of the robotic arm.

[0015] According to some embodiments of the utility model, it also includes an auxiliary frame and multiple material discharge frames. The auxiliary frame is arranged on one side of the frame along the length direction of the frame, and is used to support multiple material discharge frames. One material discharge frame is correspondingly provided at each unloading position. The material discharge frame is used to carry the material transferred by the robot and can be transported away by the material transport cart.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:

[0018] Figure 1 It is a structural schematic diagram of the unloading equipment of the embodiment of the utility model;

[0019] Figure 2 for Figure 1 A schematic diagram of the structure of the rack in FIG.

[0020] Figure 3 for Figure 1 A schematic diagram of the structure of the placement table;

[0021] Figure 4 for Figure 1 Schematic diagram of the structure of the manipulator in FIG.

[0022] Figure 5 for Figure 1 Schematic diagram of the structure of the material discharge frame and material transport trolley.

[0023] Reference numerals:

[0024] Unloading equipment 100;

[0025] Frame 110, material unloading position 111, base frame 112, support frame 113;

[0026] Transmission mechanism 120;

[0027] The placing platform 130, the base plate 131, the guide frame 132, the first frame 1321, the second frame 1322, the connecting portion 1323, the guiding portion 1324, the limiting frame 133, the connecting rod 1331, and the blocking frame 1332;

[0028] Manipulator 140, mechanical arm 141, gripper 142, connecting frame 1421, lifting rod 1422, protrusion 1423;

[0029] Material transport trolley 150;

[0030] Auxiliary frame 160;

[0031] Material discharging frame 170;

[0032] Limiting mechanism 180 , sensor 181 , and blocking member 182 . DETAILED DESCRIPTION

[0033] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0034] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0035] In the description of the present utility model, "several" means more than one, "many" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0036] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0037] In the description of the utility model, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, mechanisms, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, mechanisms, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] See also Figures 1 to 5 , a material unloading device 100 provided in an embodiment of the utility model is used to transfer materials 200, including a frame 110, a transmission mechanism 120, a placement table 130, a manipulator 140 and a material transport trolley 150.

[0039] See also Figure 1 , Figure 3 and Figure 5, wherein the frame 110 includes a plurality of material discharge positions 111, which are arranged separately; a transmission mechanism 120 is arranged on the frame 110 for conveying the material 200; a plurality of placement tables 130 are arranged on the frame 110, and are arranged separately from each other, and are driven to move by the transmission mechanism 120, each placement table 130 is used to carry the material 200, and the placement tables 130 correspond to the material discharge positions 111 one by one, and the placement tables 130 include a base plate 131, a guide frame body 132 and a limit frame body arranged on the base plate 131 133, the guide frame 132 is used to guide the placement of the material 200, and the limit frame 133 is used to limit the position of the material; multiple manipulators 140 are arranged on the frame 110, and a manipulator 140 is correspondingly provided at a material unloading position 111, and the manipulator 140 is used to transfer the material 200 on the placement table 130; each material unloading position 111 is correspondingly provided with a material transport trolley 150, and the material transport trolley 150 is used to transport the material 200 transferred from the placement table 130 by the manipulator 140.

[0040] The above-mentioned unloading equipment 100 drives the placement table 130 to move on the frame 110 through the driving mechanism 120, so that the placement table 130 drives the material 200 to move along the length direction of the frame 110, wherein the placement table 130 includes a guide frame body 132 and a limit frame body 133, so that it is convenient to stack multiple materials 200 on one placement table 130 at the same time. When the placement table 130 moves to the position of the manipulator 140 at the corresponding unloading position 111, multiple manipulators 140 unload the materials on the multiple placement tables 130 onto the material transport cart 150, and finally the material transport cart 150 transports them to the assembly location, thereby realizing simultaneous unloading of materials at multiple locations, avoiding waiting time, and improving production efficiency.

[0041] Among them, the material 200 in this embodiment is a car part. Since the car parts have a certain weight after processing, it is laborious to transport them, and manual unloading is inefficient, so automated equipment is used to unload the parts.

[0042] Among them, the driving mechanism in this embodiment includes a driving motor and a transmission chain. The driving motor drives the transmission chain to move. The placement table 130 is connected to the transmission chain, so that the placement table 130 is driven by the transmission chain to move along the length direction of the frame 110.

[0043] See also Figure 2 In one embodiment of the utility model, the frame 110 includes a base frame 112 and a support frame 113. The driving mechanism 120 is connected to the base frame 112. The support frame 113 is mounted on the top of the base frame 112 to support the manipulator 140. Thus, by setting the support frame 113, the manipulator 140 is supported above the base frame 112, so that the layout of the entire unloading equipment 100 is more compact, occupies less space, and saves land costs.

[0044] It can be understood that space is reserved between the support frame 113 and the base frame 112 for the material 200 to pass through. When the materials move to the preset positions on the frame 110, they are transferred from the placement table 130 by the corresponding manipulator 140 and transferred to the material transport cart 150, and finally transported away by the material transport cart 150.

[0045] It can be understood that in order to improve the handling efficiency, the unloading equipment 100 in this embodiment also includes an auxiliary frame 160 and multiple discharge frames 170. The auxiliary frame 160 is arranged on one side of the frame 110 along the length direction of the frame 110, and is used to support multiple discharge frames 170. A discharge frame 170 is correspondingly provided at each unloading position 111. The discharge frame 170 is used to carry the material 200 transferred by the manipulator 140 and can be transported away by the material transport cart 150. Therefore, by setting the discharge frame 170, multiple materials 200 can be carried. When the material 200 reaches a certain amount in the discharge frame 170, the discharge frame 170 is transported away by the material transport cart 150. In this way, the unloading efficiency can be improved.

[0046] See also Figure 3 In one embodiment of the utility model, the guide frame 132 includes a first frame 1321 and a plurality of second frames 1322. The first frame 1321 is connected to the substrate 131, and the plurality of second frames 1322 are respectively arranged at the corners of the first frame 1321. When the robot 140 transfers the material 200, the material 200 is placed on the substrate 131 and the first frame 1321 along the positions defined by the plurality of second frames 1322, thereby preventing the material 200 from shaking during the transmission process, and being able to stack a plurality of materials on the placement table 130 at the same time, thereby improving the material unloading efficiency.

[0047] The base plate 131 and the first frame 1321 in this embodiment are both square in shape. In this embodiment, four second frames 1322 are included, and a second frame 1322 is disposed at a corner of each first frame 1321 .

[0048] Among them, in order to facilitate the transfer of materials to the placement table 130, the second frame 1322 in this embodiment includes a connecting portion 1323 and a guiding portion 1324. The connecting portion 1323 extends upward in a direction away from the center of the substrate 131 and is connected to the first frame 1321. The guiding portion 1324 is connected to the connecting portion 1323 and is bent in a direction away from the center of the substrate 131, so that the multiple guiding portions 1324 of the multiple second frames 1322 have a guiding function, which facilitates the transfer of materials to the placement table 130.

[0049] It can be understood that in order to protect the material and prevent the hard material from colliding with the hard placement table 130 and causing damage to the material, in this embodiment, a buffer layer is also provided on the substrate 131, the first frame 1321 and each second frame 1822, so as to provide buffer protection for the material and prevent damage caused by hard collision. The buffer layer can be made of materials such as rubber and sponge.

[0050] In addition, in order to facilitate the positioning of the material when it is placed on the placement table and to facilitate the robot 140 to grab it, the limiting frame 133 in this embodiment includes a connecting rod 1331 and a blocking frame 1332. The connecting rod 1331 is connected to the first frame 1321, and the blocking frame 1332 is connected to the connecting rod 1331 and extends in the vertical direction. The blocking frame 1332 is trapezoidal, so that it is compatible with the notch formed on the parts, so that the blocking frame 1332 can extend into the notch of the parts to limit the placement position of the parts, so that when multiple materials are stacked on the placement table 130, they can be stacked in an orderly manner from top to bottom. In this way, it is convenient for the subsequent robot 140 to transfer multiple materials to the material discharge frame 170 at the same time.

[0051] See also Figure 1 In one embodiment of the utility model, in order to facilitate the placement table 130 to stay at the position where the corresponding manipulator 140 is located, the unloading equipment 100 also includes a plurality of limit mechanisms 180, and the plurality of limit mechanisms 180 are arranged on the frame 110. The limit mechanisms 180 include a position sensor 181 and a blocking member 182. The position sensor 181 is used to sense the position of the placement table 130, and the blocking member 182 is used to prevent the placement table 130 from continuing to move. When the position sensor 181 senses that the placement table 130 has reached the corresponding position, the blocking member 182 rises to block the placement table 130, so that the placement table 130 stops at the corresponding position to facilitate the manipulator 140 to unload.

[0052] See also Figure 4 In one embodiment of the utility model, since the material has a certain size and shape, in order to facilitate the transfer of the material 200 from the placement table 130, the manipulator 140 in this embodiment includes a mechanical arm 141, two relatively arranged grippers 142 and two driving members (not shown in the figure), each gripper 142 is slidably connected relative to the mechanical arm 141, and each is driven by a driving member to slide relative to the mechanical arm 141, so that when it is necessary to grab the material, the two driving members drive the two grippers 142 to approach each other, and when it is necessary to release the material, the two driving members drive the two grippers 142 away from each other to achieve the release of the material.

[0053] It can be understood that the driving member in this embodiment is a hydraulic cylinder, so as to facilitate driving the gripper 142 to slide in a straight line direction.

[0054] Among them, the gripper 142 in this embodiment includes a connecting frame 1421 and a plurality of lifting rods 1422 arranged on the connecting frame 1421. The connecting frame 1421 is slidably connected relative to the mechanical arm 141. The plurality of lifting rods 1422 are respectively arranged at the corners of the connecting frame 1421. The free end of the lifting rod 1422 is provided with a protrusion 1423 toward the axial direction of the mechanical arm 141. When it is necessary to grab the material, the material is lifted by pressing the protrusion 1423 against the material 200.

[0055] In addition, in order to protect the mechanical components and personnel within the entire equipment, the unloading equipment in this embodiment may also include a protective net, which is arranged outside the frame 110 and the manipulator 140, thereby protecting components such as the frame 110, the transmission mechanism 120 and the manipulator 140, while avoiding harm to the personnel.

[0056] The embodiments of the utility model are described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the relevant technical field without departing from the purpose of the utility model. In addition, the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.

Claims

1. Unloading equipment, used to transfer materials, characterized in that: include: The frame includes a plurality of material unloading positions, wherein the plurality of material unloading positions are separately arranged; A transmission mechanism, arranged on the frame, for conveying materials; A plurality of placement tables are arranged on the frame and are spaced apart from each other and driven to move by the transmission mechanism. Each of the placement tables is used to carry the material. The placement tables correspond to the material unloading positions one by one. The placement tables include a base plate, a guide frame body and a limit frame body arranged on the base plate. The guide frame body is used to guide the placement of the material, and the limit frame body is used to limit the position of the material. A plurality of manipulators are arranged on the frame, one manipulator is correspondingly arranged at one material unloading position, and the manipulator is used to transfer the material on the placement table; A plurality of material transport carts are provided, and one material transport cart is provided at each material unloading position, and the material transport cart is used to transport the materials transferred from the placement table by the robot.

2. The material discharging equipment according to claim 1, characterized in that: The guide frame includes a first frame and a plurality of second frames, the first frame is connected to the substrate, and the plurality of second frames are respectively arranged at the corners of the first frame.

3. The material discharging equipment according to claim 2, characterized in that: The second frame includes a connecting portion and a guiding portion. The connecting portion extends upward in a direction away from the center of the substrate and is connected to the first frame. The guiding portion is connected to the connecting portion and is bent in a direction away from the center of the substrate.

4. The material discharging equipment according to claim 1, characterized in that: A buffer layer is also provided on the substrate, the guide frame and the limiting frame.

5. The material discharging equipment according to claim 1, characterized in that: The limiting frame body comprises a connecting rod and a blocking frame, wherein the connecting rod is connected to the guide frame body, the blocking frame is connected to the connecting rod, and the blocking frame is trapezoidal.

6. The material discharging equipment according to claim 1, characterized in that: It also includes multiple limiting mechanisms, which are arranged on the frame. The limiting mechanisms correspond to the material unloading positions one by one. The limiting mechanisms include position sensors and blocking members. The position sensors are used to sense the position of the placement table, and the blocking members are used to block the continued movement of the placement table.

7. The material discharging equipment according to claim 1, characterized in that: The frame includes a base frame and a support frame, the base frame is connected to a driving mechanism, and the support frame is mounted on the top of the base frame to support the manipulator.

8. The material discharging equipment according to claim 1, characterized in that: The manipulator comprises a mechanical arm, two grippers arranged opposite to each other and two driving members. Each gripper is slidably connected relative to the mechanical arm and is driven by a driving member to slide relative to the mechanical arm.

9. The material discharging equipment according to claim 8, characterized in that: The gripper includes a connecting frame and a plurality of lifting rods arranged on the connecting frame. The connecting frame is slidably connected relative to the robotic arm. The plurality of lifting rods are arranged at the corners of the connecting frame. The free ends of the lifting rods are provided with protrusions in the axial direction of the robotic arm.

10. The material discharging equipment according to claim 1, characterized in that: It also includes an auxiliary frame and multiple material discharge frames. The auxiliary frame is arranged on one side of the frame along the length direction of the frame, and is used to support multiple material discharge frames. One material discharge frame is correspondingly provided at each unloading position. The material discharge frame is used to carry the material transferred by the robot and can be transported away by the material transport cart.