Polyester film feeding device
By designing a polyester film feeding device that integrates components such as automatic controller, high-precision rotary valve and metal separator, the problems of long feeding time, large space, inconvenient maintenance and serious material wear in the prior art are solved, and the continuous feeding of feeding, low gas consumption and low noise are achieved.
Patent Information
- Application Number
- CN202421416325.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing optical film feeding devices have problems such as excessive auxiliary feeding time, large space for the device, many valves, inconvenient maintenance, and serious wear and tear on materials caused by the large number of valves.
A polyester film feeding device is designed, using components such as automatic controller, compact valve seat, high-precision rotary valve, hopper, automatic valve, conveying pipeline, receiving hopper and metal separator to achieve continuity and efficiency of feeding and reduce the number and complexity of valves.
It realizes the continuity of feeding, with small footprint, easy to adjust the feeding volume, simple control, low power consumption, low material delivery speed, high mixing ratio, low gas consumption, small material wear, small pipeline wear, simple dust collection and purification, low noise, and relatively convenient material breakage treatment.
Smart Images

Figure CN222555994U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of polyester film feeding, and in particular to a polyester film feeding device. Background Art
[0002] Optical film raw materials are generally transported at low pressure. The key issue is to choose the air supply pressure, pipeline diameter, material direction, etc. The current raw material transportation method adopts high-pressure or low-pressure intermittent transportation. This transportation method has a high material-to-gas ratio, low equipment cost, and the material in the tank can be completely discharged.
[0003] The patent document with the announcement number CN216403195U discloses an anti-static adhesion optical film feeding device, including a storage device and a material taking device; the storage device includes a base, and a lead screw is vertically penetrated on the base; the lead screw is matched with the base thread, so that the lead screw can move up and down when rotating, and the top of the lead screw is movably sleeved with a loading platform; it also includes four guide columns vertically arranged on the base, and the four guide columns are arranged around the loading platform, and the upper end of the guide column is provided with an anti-static brush facing the inside; it also includes a driving device for driving the lead screw to rotate; the optical film feeding device with the above structure automatically rubs the optical films that are adhered together through the anti-static brush to avoid its influence on subsequent production, saves the time of manual separation of optical films, and improves production efficiency. The separation process does not require a power source, which is simple and practical.
[0004] However, the above-mentioned anti-static adhesion optical film feeding device has a long auxiliary feeding time, occupies a large space, has many valves, and is inconvenient to maintain. In particular, the large number of valves causes serious wear and tear on the materials. Therefore, we propose a polyester film feeding device to solve the above problems. Utility Model Content
[0005] The utility model aims to solve the shortcomings of the prior art, such as long auxiliary feeding time, large device space, many valves, inconvenient maintenance, and especially the serious wear problem of materials due to the large number of valves, and proposes a polyester film feeding device.
[0006] The polyester film feeding device provided in this application adopts the following technical solution:
[0007] A polyester film feeding device, comprising:
[0008] Automatic controller;
[0009] A compact valve seat is arranged on one side of the automatic controller;
[0010] A high-precision rotary valve is arranged on the top of the dense valve seat, and the high-precision rotary valve is tightly connected to the dense valve seat;
[0011] A feeding hopper is fixedly connected to the top of the high-precision rotary valve, and the feeding hopper is made of stainless steel plate;
[0012] An automatic valve fixedly connected to the outlet of the dense valve seat;
[0013] The delivery pipeline is fixedly connected to one side of the automatic valve, and the delivery pipeline is made of stainless steel sheet metal;
[0014] A receiving hopper, arranged on one side of the conveying pipeline;
[0015] The metal separator is arranged on one side of the conveying pipeline.
[0016] Furthermore, a metal separator and a bag filter are installed at the upper end of the receiving hopper, and a cyclone separator is connected to the bag filter.
[0017] Furthermore, the conveying pipeline is connected to a metal separator, the metal separator is cylindrical, and a magnet is installed on the cylinder wall of the metal separator.
[0018] Furthermore, one end of the metal separator is fixedly connected to the conveying pipeline, and the other end of the metal separator is fixedly connected to the cyclone separator.
[0019] In summary, the present application includes at least one of the following beneficial technical effects:
[0020] 1. It realizes continuous feeding, occupies a small space, is easy to adjust the feeding amount, has simple control and low power consumption. It is an ideal feeding device;
[0021] 2. Secondly, the material conveying speed is low, the mixing ratio is high, the gas consumption is low, the material wear and tear is small, the pipeline wear is small, the dust collection and purification is simple, the noise is low, and it is easy to handle when the material is broken. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a front view structural schematic diagram of a polyester film feeding device in Example 1 of the present application;
[0023] Figure 2 This is a schematic diagram of the front view structure of an automatic controller, a dense valve seat and an automatic valve of a polyester film feeding device in Example 1 of the present application;
[0024] Figure 3 It is a schematic diagram of the front view structure of a metal separator, a cyclone separator, a bag filter and a receiving hopper of a polyester film feeding device in Example 1 of the present application.
[0025] Figure numerals: 1. automatic controller; 2. dense valve seat; 3. high-precision rotary valve; 4. feeding hopper; 5. conveying pipeline; 6. metal separator; 7. cyclone separator; 8. bag filter; 9. receiving hopper; 10. automatic valve. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Embodiment 1
[0027] Reference Figure 1-Figure 3 , a polyester film feeding device, comprising:
[0028] Automatic controller 1;
[0029] A dense valve seat 2 is arranged on one side of the automatic controller 1;
[0030] The high-precision rotary valve 3 is arranged on the top of the dense valve seat 2, and the high-precision rotary valve 3 is tightly connected with the dense valve seat 2;
[0031] The feeding hopper 4 is fixedly connected to the top of the high-precision rotary valve 3, and the feeding hopper 4 is made of a 2-5 mm stainless steel plate;
[0032] The automatic valve 10 is fixedly connected to the outlet of the dense valve seat 2;
[0033] The delivery pipeline 5 is fixedly connected to one side of the automatic valve 10, and the delivery pipeline 5 is made of 1-3 mm stainless steel sheet metal;
[0034] A receiving hopper 9 is arranged on one side of the conveying pipeline 5;
[0035] The metal separator 6 is arranged on one side of the conveying pipeline 5 .
[0036] Specifically, a metal separator 6 and a bag filter 8 are installed at the upper end of the receiving hopper 9 , and a cyclone separator 7 is connected to the bag filter 8 .
[0037] Specifically, the conveying pipeline 5 is connected to the metal separator 6 . The metal separator 6 is cylindrical, and a magnet is installed on the cylinder wall of the metal separator 6 .
[0038] Specifically, one end of the metal separator 6 is fixedly connected to the conveying pipeline 5 , and the other end of the metal separator 6 is fixedly connected to the cyclone separator 7 .
[0039] The implementation principle of a polyester film feeding device in the embodiment of the present application is as follows: the automatic controller 1 is started, and the material in the feeding hopper 4 enters the conveying pipeline 5 through the high-precision rotary valve 3. The high-precision rotary valve 3 has a structure and is equipped with a material suction port with a reasonable structure. The interior is assembled by an impeller. The impeller is driven by a variable speed motor or an inorganic transmission. It can be driven by a special motor to feed at a fixed speed;
[0040] The main function of the high-precision rotary valve 3 is to achieve quantitative discharging. In addition, the high-precision rotary valve 3 also has a certain function of blocking airflow, preventing airflow from flowing into the feeding hopper 4, and ensuring normal discharging. The ability to block airflow depends on the structure and processing accuracy of the high-precision rotary valve 3. A special dense valve seat 2 is also installed at the discharging end of the high-precision rotary valve 3, which can also be called a discharging nozzle. Its function is to turn the discharging port of the rotary valve into a negative pressure when there is a high-speed airflow in the conveying pipeline. Otherwise, the airflow passes through the impeller and prevents the material from flowing out, causing material blockage and inability to feed. The dense valve seat 2 has good air tightness.
[0041] The screened raw materials are blown into the metal separator 6 on the top of the silo, which prevents metal impurities from being in the raw materials. If any metal impurities are sucked into the cylinder wall, the transported materials are separated by the cyclone separator 7 and settled in the receiving hopper 9. The dust-containing air is filtered again by the bag filter 8 and discharged into the atmosphere. The material without impurities enters the receiving hopper 9.
[0042] The compressed air used at the same time has been strictly processed and has no pollution to the materials. During the conveying process, the accessories can be cooled, heated, dried, humidified, etc. The air pressure is 0.1-0.5MPa and the conveying speed is 3-10m / s.
[0043] The automatic valve 10 installed in the conveying pipeline 5 is opened during normal operation and automatically closed when encountering material blockage.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A polyester film feeding device, characterized in that: include: Automatic controller (1); A dense valve seat (2) is arranged on one side of the automatic controller (1); A high-precision rotary valve (3) is arranged on the top of the dense valve seat (2), and the high-precision rotary valve (3) is tightly connected to the dense valve seat (2); A feeding hopper (4) is fixedly connected to the top of the high-precision rotary valve (3), and the feeding hopper (4) is made of a stainless steel plate; An automatic valve (10) fixedly connected to the outlet of the dense valve seat (2); A delivery pipeline (5) is fixedly connected to one side of the automatic valve (10), and the delivery pipeline (5) is made of stainless steel sheet metal; A receiving hopper (9) is arranged on one side of the conveying pipeline (5); A metal separator (6) is arranged on one side of the conveying pipeline (5).
2. A polyester film feeding device according to claim 1, characterized in that: A metal separator (6) and a bag filter (8) are installed at the upper end of the receiving hopper (9), and a cyclone separator (7) is connected to the bag filter (8).
3. A polyester film feeding device according to claim 2, characterized in that: The conveying pipeline (5) is connected to a metal separator (6). The metal separator (6) is cylindrical and a magnet is mounted on the cylinder wall of the metal separator (6).
4. A polyester film feeding device according to claim 3, characterized in that: One end of the metal separator (6) is fixedly connected to the conveying pipeline (5), and the other end of the metal separator (6) is fixedly connected to the cyclone separator (7).
Citation Information
Patent Citations
Anti-static adhesion optical film feeding device
CN216403195U