Novel device for automatically dredging transverse cutting trough
By designing an automatic cross-cutting trough device and using a motor to drive the spiral feeding mechanism and adjustment mechanism, the inefficiency and safety hazards caused by the reliance on manual dredging of cross-cutting troughs in the prior art are solved, and automated cleaning and equipment safety are improved.
Patent Information
- Application Number
- CN202420520422.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-18
AI Technical Summary
In the existing liquid crystal glass substrate manufacturing technology, the dredging of cross-cutting troughs relies on manual use of iron rods, which have problems such as incomplete cleaning, large vibration of equipment, easy to damage, time-consuming and labor-intensive and unsafe.
An automatic dredging of transverse cutting groove device is designed, including a transverse adjustment mechanism and a spiral feeding mechanism, and a motor drives a spiral feeding roller and a spiral blade, combining a transverse and longitudinal adjustment mechanism to realize the function of automatically cleaning up the accumulated material.
It realizes automatic dredging of cross-cutting troughs, improves cleaning efficiency, reduces the risk of equipment vibration and damage, and reduces the time and safety hazards of manual operation.
Smart Images

Figure CN222556788U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid crystal glass substrate manufacturing, in particular to a novel automatic dredging and cross-cutting material trough device. Background Art
[0002] When manufacturing liquid crystal glass substrates, multiple raw materials need to be mixed. Before mixing, specific pipes need to be used to feed the raw materials into the mixing tank. During the feeding process, the cross-cutting material trough of the pipe needs to be kept unobstructed. This is an important condition for forming cross-cutting and ensuring the safety of the equipment. At present, the material trough is still unblocked manually by using iron rods to violently clean the easily blocked parts. This cleaning method has the problems of incomplete cleaning, large vibration of the equipment, and easy damage. At the same time, it is time-consuming and labor-intensive to operate and is not safe enough. Utility Model Content
[0003] The purpose of the utility model is to provide a novel automatic dredging cross-cutting trough device to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A novel automatic dredging cross-cutting trough device comprises a cross-cutting trough, wherein a transverse adjustment mechanism and a spiral feeding mechanism are arranged inside the cross-cutting trough, wherein the transverse adjustment mechanism comprises two transverse electric guide rails, wherein the two transverse electric guide rails are respectively mounted on both sides of the inner wall of the cross-cutting trough, and transverse guide blocks are slidably connected to the two transverse electric guide rails, and the spiral feeding mechanism is arranged between the two transverse guide blocks;
[0006] The spiral feeding mechanism includes a spiral feeding roller, the spiral feeding roller is provided with a spiral blade, one end of the spiral feeding roller is rotatably connected to the lateral guide block on the corresponding side through a bearing seat, and the other end of the spiral feeding roller is provided with a motor box, the motor box is fixed on the lateral guide block on the corresponding side, and a motor is installed in the motor box, and one end of the motor output shaft is fixedly connected to one end of the spiral feeding roller through a coupling.
[0007] As a further solution of the utility model: a longitudinal adjustment mechanism is also arranged inside the cross-cutting trough, and the longitudinal adjustment mechanism includes four longitudinal electric guide rails, and longitudinal guide blocks are slidably connected to the four longitudinal electric guide rails, and the two transverse electric guide rails are installed between the four longitudinal electric guide rails.
[0008] As a further solution of the utility model: the four longitudinal electric guide rails are grouped in pairs, and the two electric guide rails in each group are arranged correspondingly one in front and one behind, the two groups of electric guide rails are respectively installed on both sides of the inner wall of the cross-cutting trough, and the two ends of the two transverse electric guide rails are respectively fixed on the longitudinal guide blocks on the corresponding side.
[0009] As a further solution of the utility model: a plurality of vibrators are installed on one side of the cross-cutting trough.
[0010] As a further solution of the utility model: a feed pipe and a discharge pipe are respectively fixed to the upper and lower ends of the cross-cutting trough.
[0011] As a further solution of the utility model: the spiral feeding roller and the spiral blades are both made of high-hardness, puncture-resistant material by integral molding.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0013] 1. In the utility model, the spiral feed roller is rotated by a motor, and the spiral blades on the spiral feed roller can push the materials accumulated at the bottom of the cross-cutting trough to one side. The materials will slide downward due to their own gravity during the process of being pushed, thereby achieving the purpose of cleaning the accumulated materials;
[0014] 2. In the utility model, by using two lateral electric guide rails and two lateral guide blocks in the lateral adjustment mechanism, the spiral feeding mechanism can be pushed to one side so that it can reach the position where the materials are accumulated, thereby better cleaning the accumulated materials in the pipeline;
[0015] 3. In the utility model, after the accumulated materials in the pipeline are cleaned up, if the spiral feeding mechanism is still at the bottom of the pipeline, the pipeline may be blocked, affecting the material discharge. At this time, the four longitudinal electric guide rails and four longitudinal guide blocks in the longitudinal adjustment mechanism can be used together to lift the two transverse electric guide rails upward and drive the spiral feeding mechanism to move upward synchronously, so as to free up the space at the bottom of the pipeline and facilitate the material discharge of the pipeline;
[0016] 4. In the utility model, when the material is discharged from the trough at a fast speed and material accumulation is likely to occur, the device can be used to speed up the falling speed of the glass material in the trough, and the trough can be cleared in time to avoid the problem of the trough being blocked by a large increase in glass materials that cross the trough. At the same time, the device can effectively reduce the workload of workers and avoid safety accidents when manually clearing the trough. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a structural schematic diagram of the utility model.
[0019] Figure 2 It is a schematic diagram of the internal structure of the cross-cutting trough in the utility model.
[0020] Figure 3 It is a schematic diagram of the connection structure between the lateral adjustment mechanism and the spiral feeding mechanism in the cross-cutting trough.
[0021] Figure 4 It is a top view structural diagram of the spiral feeding mechanism in the cross-cutting trough.
[0022] Figure 5 It is a schematic diagram of the structure of the longitudinal adjustment mechanism in the cross-cutting trough.
[0023] Notes on figure numbers: 1-cross-cutting trough, 2-feeding pipe, 3-discharging pipe, 4-vibrator, 5-lateral adjustment mechanism, 51-lateral electric guide rail, 52-lateral guide block, 6-spiral feeding mechanism, 61-spiral feeding roller, 62-spiral blade, 63-motor box, 64-motor, 65-bearing seat, 7-longitudinal adjustment mechanism, 71-longitudinal electric guide rail, 72-longitudinal guide block. DETAILED DESCRIPTION
[0024] The following embodiments will be combined with the accompanying drawings to describe the utility model in detail. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the utility model are only used to illustrate the utility model, and are not used to limit the scope of the utility model. Any obvious modifications or changes made to the utility model do not depart from the spirit and scope of the utility model.
[0025] Example 1
[0026] See also Figure 1 , Figure 2 In the embodiment of the utility model, a novel automatic clearing device for a transverse material trough includes a transverse material trough 1, a feed pipe 2 and a discharge pipe 3 are respectively fixed at the upper and lower ends of the transverse material trough 1, a plurality of vibrators 4 are installed on one side of the transverse material trough 1, and a transverse adjustment mechanism 5, a spiral feeding mechanism 6 and a longitudinal adjustment mechanism 7 are arranged inside the transverse material trough 1.
[0027] See also Figure 3 The lateral adjustment mechanism 5 includes two lateral electric guide rails 51, which are respectively installed on both sides of the inner wall of the cross-cutting trough 1. The two lateral electric guide rails 51 are slidably connected with lateral guide blocks 52, and a spiral feeding mechanism 6 is arranged between the two lateral guide blocks 52.
[0028] See also Figure 4 The spiral feeding mechanism 6 includes a spiral feeding roller 61, on which a spiral blade 62 is arranged. Both the spiral feeding roller 61 and the spiral blade 62 are made of high-hardness, puncture-resistant materials. One end of the spiral feeding roller 61 is rotatably connected to the lateral guide block 52 on the corresponding side through a bearing seat 65, and the other end of the spiral feeding roller 61 is provided with a motor box 63, which is fixed on the lateral guide block 52 on the corresponding side, and a motor 64 is installed in the motor box 63, and one end of the output shaft of the motor 64 is fixedly connected to one end of the spiral feeding roller 61 through a coupling.
[0029] When in use, the spiral feeding roller 61 is rotated by the motor 64, and the spiral blades 62 on the spiral feeding roller 61 can push the material accumulated at the bottom of the cross-cutting trough 1 to one side. The material will slide downward due to its own gravity during the pushing process, thereby achieving the purpose of clearing the accumulated material. At the same time, a transverse adjustment mechanism 5 is also provided in this embodiment. Through the coordinated use of two transverse electric guide rails 51 and two transverse guide blocks 52 in the transverse adjustment mechanism 5, the spiral feeding mechanism 6 can be pushed to one side so that it can reach the position where the material is accumulated, thereby better clearing the accumulated material in the trough.
[0030] Example 2
[0031] Based on Example 1, please refer to Figure 5 The longitudinal adjustment mechanism 7 includes four longitudinal electric guide rails 71, and longitudinal guide blocks 72 are slidably connected to the four longitudinal electric guide rails 71. The four longitudinal electric guide rails 71 are grouped in pairs, and the two electric guide rails 71 in each group are arranged one after the other. The two groups of electric guide rails 71 are respectively installed on both sides of the inner wall of the cross-cutting trough 1, and the two ends of the two transverse electric guide rails 51 are respectively fixed on the longitudinal guide blocks 72 on the corresponding side.
[0032] After the accumulated material in the cross-cutting trough 1 is cleared, if the spiral feeding mechanism 6 is still located at the bottom of the trough, it may block the trough and affect the material discharge. At this time, the four longitudinal electric guide rails 71 and the four longitudinal guide blocks 72 in the longitudinal adjustment mechanism 7 can be used to lift the two transverse electric guide rails 51 upward and drive the spiral feeding mechanism 6 to move upward synchronously, leaving space at the bottom of the trough to facilitate the discharge of materials from the trough.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A novel automatic dredging device for a cross-cutting trough, comprising a cross-cutting trough (1), wherein a transverse adjustment mechanism (5) and a spiral feeding mechanism (6) are arranged inside the cross-cutting trough (1), characterized in that: The transverse adjustment mechanism (5) comprises two transverse electric guide rails (51), the two transverse electric guide rails (51) are respectively installed on both sides of the inner wall of the cross-cutting trough (1), and the two transverse electric guide rails (51) are slidably connected with transverse guide blocks (52), and the spiral feeding mechanism (6) is arranged between the two transverse guide blocks (52); The spiral feeding mechanism (6) comprises a spiral feeding roller (61), on which a spiral blade (62) is arranged, one end of the spiral feeding roller (61) is rotatably connected to the transverse guide block (52) on the corresponding side via a bearing seat (65), and the other end of the spiral feeding roller (61) is provided with a motor box (63), the motor box (63) is fixed to the transverse guide block (52) on the corresponding side, and a motor (64) is installed in the motor box (63), and one end of the output shaft of the motor (64) is fixedly connected to one end of the spiral feeding roller (61) via a coupling.
2. The new automatic dredging cross-cutting trough device according to claim 1 is characterized in that: A longitudinal adjustment mechanism (7) is also provided inside the cross-cutting trough (1), and the longitudinal adjustment mechanism (7) comprises four longitudinal electric guide rails (71), each of the four longitudinal electric guide rails (71) being slidably connected with a longitudinal guide block (72), and the two transverse electric guide rails (51) are installed between the four longitudinal electric guide rails (71).
3. The new automatic dredging cross-cutting trough device according to claim 2 is characterized in that: The four longitudinal electric guide rails (71) are arranged in pairs, and the two electric guide rails (71) in each group are arranged one in front of the other, respectively. The two groups of electric guide rails (71) are respectively installed on both sides of the inner wall of the cross-cutting trough (1), and the two ends of the two transverse electric guide rails (51) are respectively fixed on the longitudinal guide blocks (72) on the corresponding side.
4. The novel automatic dredging cross-cutting trough device according to any one of claims 1 to 3, characterized in that: A plurality of vibrators (4) are installed on one side of the cross-cutting trough (1).
5. The new automatic dredging cross-cutting trough device according to claim 4 is characterized in that: A feed pipe (2) and a discharge pipe (3) are respectively fixed to the upper and lower ends of the cross-cutting trough (1).
6. The new automatic dredging cross-cutting trough device according to claim 1 is characterized in that: The spiral feeding roller (61) and the spiral blade (62) are both made of high-hardness, puncture-resistant material and are integrally formed.