Adjusting system for spiral feeding equipment of glass tank furnace

Abstract

The utility model discloses an adjusting system for spiral feeding equipment of a glass tank furnace, which is characterized in that a horizontally extending guide rail is arranged on a supporting platform, two upright posts are arranged on the supporting platform and are positioned at one end of the guide rail, and a transverse frame is mounted on the two upright posts and is arranged across the guide rail; the positioning cylinder is installed on the transverse frame and extends in the extending direction of the guide rail. The auxiliary adjusting mechanism is arranged on one side of the melting furnace, when the spiral feeding equipment is installed, the track and the positioning cylinder provide accurate positioning for the spiral feeding equipment, adjustment in the horizontal and vertical directions of spiral feeding is facilitated, the spiral feeding equipment is aligned with the position of a feeding port of the melting furnace, the insertion angle and deviation of the feeding machine are rapidly adjusted, and standardized adjusting operation is formed; therefore, the charging machine can be replaced quickly and easily, and the interchange purpose is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of glass tank furnace feeding, in particular to a glass tank furnace spiral feeding equipment adjustment system. Background Art

[0002] At present, the structural forms of the spiral feeders used in glass pool furnaces are various and different, but the main working mechanism principles are roughly the same, and they are all composed of different functional units such as spiral feeding units, rack units, drive units, cooling units, and control units. According to the melting process requirements of the glass pool furnace, while ensuring that the spiral feeder corresponds to the position of the glass pool furnace charge port, it is necessary to achieve rapid adjustment of the spiral feeder position to meet the melting progress requirements in the glass pool furnace.

[0003] The installation process of the spiral feeder currently used in the glass tank furnace is as follows: place the feeder on a fixed track and slowly push it close to the tank furnace---slowly insert the effective length of the spiral barrel into the brick hole of the tank furnace barrel---after fixing and locking, the feeder starts spiral feeding.

[0004] Under existing technical conditions, the horizontal direction of the spiral feeder can be aligned by the track, while the adjustment of the height and lateral directions can only be adjusted by measuring the relevant data of the replaced feeder and the deviation of the center line of the barrel when the feeder is replaced. The height of the replaced feeder is measured on the working ground, which often causes random measurement errors due to differences in ground flatness; the horizontal position of the spiral feeding unit of the replaced feeder is determined by measuring the relative position of the spiral feeding unit and the frame of the feeder, and this adjustment without a standard basis makes it difficult to ensure that the span center line of the feeder wheel coincides with the center line of the barrel. The above disadvantages make it impossible for the feeder to achieve the purpose of rapid interchangeability, and the visual adjustment is repeated many times, which is time-consuming and labor-intensive, thus affecting the melting process and quality inside the pool furnace. Utility Model Content

[0005] In order to solve the technical problems existing in the background technology, the utility model proposes a spiral feeding equipment adjustment system for a glass tank furnace.

[0006] The utility model provides an auxiliary adjustment mechanism for spiral feeding equipment of a glass tank furnace, comprising: a support platform, two columns, a horizontal frame and a positioning cylinder;

[0007] A horizontally extending guide track is provided on the support platform, two columns are arranged on the support platform and located at one end of the guide track, a cross frame is installed on the two columns and arranged across the guide track, and a positioning cylinder is installed on the cross frame and extends along the extension direction of the guide track.

[0008] Preferably, the guide track comprises two slide rails which are arranged in parallel and spaced apart, and the two upright posts are respectively located on both sides of the two slide rails.

[0009] Preferably, the two slide rails are symmetrically arranged on both sides of the axis of the positioning cylinder.

[0010] Preferably, the cross frame comprises an upper cross beam and a lower cross beam which are arranged at intervals, the positioning cylinder is installed between the upper cross beam and the lower cross beam, and the upper and lower side walls are respectively fixed to the upper cross beam and the lower cross beam.

[0011] The utility model also provides a glass tank furnace spiral charging equipment adjustment system, comprising the above-mentioned glass tank furnace spiral charging equipment auxiliary adjustment mechanism.

[0012] Preferably, it also includes a melting furnace and an isolation brick wall;

[0013] The melting furnace is located on the side of the supporting platform away from the column, and a feed port is arranged on the side of the melting furnace facing the supporting platform. The isolation brick wall is located between the melting furnace and the supporting platform, and a barrel installation port is arranged corresponding to the feed port on the isolation brick wall, and the barrel installation port is arranged coaxially with the positioning cylinder.

[0014] In the utility model, the proposed glass tank furnace spiral feeding equipment adjustment system has a support platform provided with a horizontally extending guide track, two columns are arranged on the support platform and located at one end of the guide track, a cross frame is installed on the two columns and arranged across the guide track, and a positioning cylinder is installed on the cross frame and extends along the extension direction of the guide track. The auxiliary adjustment mechanism is arranged on one side of the melting furnace, and the track and the positioning cylinder provide precise positioning for the spiral feeding equipment when it is installed, which is convenient for adjusting the spiral feeding in the horizontal and vertical directions, aligning it with the position of the melting furnace feed port, and quickly adjusting the insertion angle and deviation of the feeder, forming a standardized adjustment operation, so that the feeder can be quickly and easily replaced to achieve the purpose of interchangeability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a structural schematic diagram of an implementation mode of an auxiliary adjustment mechanism of a spiral feeding device for a glass tank furnace.

[0016] Figure 2 The utility model provides a top view of the structure of an auxiliary adjustment mechanism for a spiral feeding device of a glass tank furnace.

[0017] Figure 3 The present invention is a schematic structural diagram of a spiral feeder in one implementation of a spiral feeding equipment adjustment system for a glass tank furnace proposed by the present invention.

[0018] Figure 4 The utility model is a structural schematic diagram of an implementation method of a spiral feeding equipment adjustment system for a glass tank furnace proposed by the utility model. DETAILED DESCRIPTION

[0019] like Figures 1 to 4 As shown, Figure 1 This is a structural schematic diagram of an implementation method of an auxiliary adjustment mechanism for a spiral feeding device for a glass tank furnace proposed in the utility model. Figure 2 This is a top view structural schematic diagram of an implementation method of an auxiliary adjustment mechanism for a spiral feeding device for a glass tank furnace proposed in the utility model. Figure 3 This is a structural schematic diagram of a spiral feeder of an embodiment of a spiral feeding equipment adjustment system for a glass tank furnace proposed in the utility model. Figure 4 The utility model is a structural schematic diagram of an implementation method of a spiral feeding equipment adjustment system for a glass tank furnace proposed by the utility model.

[0020] Reference Figure 1 and 2 The utility model proposes an auxiliary adjustment mechanism for a spiral feeding device of a glass tank furnace, comprising: a support platform 1, two columns 3, a horizontal frame 4 and a positioning cylinder 5;

[0021] A horizontally extending guide track 2 is provided on the support platform 1, two columns 3 are arranged on the support platform 1 and located at one end of the guide track 2, a cross frame 4 is installed on the two columns 3 and arranged across the guide track 2, and a positioning cylinder 5 is installed on the cross frame 4 and extends along the extension direction of the guide track 2.

[0022] Reference Figure 3 The existing spiral feeding unit includes a spiral main shaft, a rotary vane, a main shaft support bearing, a main shaft drive (with a sprocket and a pulley), a storage tank, etc.; the frame unit includes a frame body, a motor driven by the spiral shaft and a reducer base, a bracket for installing an electrical control box, a bearing oiling pipe rack, a cooling water pipe rack, a machine wheel, a frame height adjustment device, etc.; the drive unit includes a motor and a reducer, a chain, a sprocket (installed on the spiral main shaft), a chain tensioner, etc.; the cooling unit includes a spiral cooling jacket, a pagoda joint for connecting the cooling water pipe, and a plug-in quick connector, etc. (not indicated in the structure diagram); the control unit includes all operating buttons and plug-in quick wiring sockets of the equipment (not indicated in the structure diagram).

[0023] To push the feeder into the brick hole of the tank furnace barrel smoothly, three conditions must be met: (1) the center line of the feeder track span coincides with the center line of the barrel brick hole; (2) the center line of the feeder wheel span coincides with the center line of the feeder barrel; (3) the center line of the feeder barrel coincides with the center line of the barrel brick hole. The matching of the center line of the feeder track span with the center line of the barrel brick hole can be achieved when the track is made. The matching of the center line of the feeder wheel span with the center line of the feeder barrel needs to be achieved by adjusting the horizontal position of the feeder spiral feeding part; the matching of the center line of the feeder barrel with the center line of the barrel brick hole can be achieved by adjusting the height of the frame. The height of the feeder is achieved by adjusting the functional nut on the mechanism, and the horizontal position of the feeder spiral feeding part is achieved by adjusting the position of the connection and fastening of the unit to the frame (a strip hole is opened at the corresponding position on the frame).

[0024] To explain the specific working mode of the auxiliary adjustment mechanism of this embodiment in detail, refer to Figure 4 This embodiment also proposes a glass pool furnace spiral feeding equipment adjustment system, including the above-mentioned glass pool furnace spiral feeding equipment auxiliary adjustment mechanism.

[0025] Specifically, it also includes a melting furnace 10 and an isolation brick wall 20;

[0026] The melting furnace 10 is located on the side of the supporting platform 1 away from the column 3. A feed port is provided on the side of the melting furnace 10 facing the supporting platform 1. An isolation brick wall 20 is located between the melting furnace 10 and the supporting platform 1. A barrel mounting port is provided on the isolation brick wall 20 and is arranged corresponding to the feed port. The barrel mounting port is coaxially arranged with the positioning cylinder 5.

[0027] During the installation of the screw feeder, first place the bottom frame 30 of the screw feeder on the support platform 1 and slide it on the track so that its discharge end faces the side of the isolation brick wall 20, the barrel axis roughly corresponds to the furnace feed port, and the barrel 40 is away from the discharge end and close to the positioning cylinder. According to the axis position of the positioning cylinder, adjust the horizontal position and height of the feeder so that the barrel 40 is coaxial with the positioning cylinder. Then push the bottom frame 30 of the feeder toward the furnace 10 along the track so that the discharge end of the barrel 40 is inserted into the barrel installation port to feed the furnace feed port.

[0028] In this embodiment, the proposed glass tank furnace spiral charging device adjustment system has a horizontally extending guide track on the support platform, two columns are arranged on the support platform and located at one end of the guide track, a cross frame is installed on the two columns and arranged across the guide track, and a positioning cylinder is installed on the cross frame and extends along the extension direction of the guide track. The auxiliary adjustment mechanism is set on one side of the melting furnace. When the spiral charging device is installed, the track and the positioning cylinder provide precise positioning for it, which is convenient for the horizontal and vertical adjustment of the spiral charging, so that it is aligned with the position of the melting furnace feed port, and the charging machine can be quickly and easily replaced to achieve the purpose of interchangeability.

[0029] In the specific design of the guide rail, the guide rail 2 includes two parallel and spaced slide rails, and two columns 3 are respectively located on both sides of the two slide rails. The position design of the two slide rails relative to the furnace feed port facilitates the rapid positioning of the initial position of the feeder.

[0030] In a further specific embodiment, the two slide rails are symmetrically arranged on both sides of the axis of the positioning cylinder 5 .

[0031] In the specific installation method of the positioning cylinder, the cross frame 4 includes an upper cross beam and a lower cross beam arranged at intervals, and the positioning cylinder 5 is installed between the upper cross beam and the lower cross beam, and the upper and lower side walls are fixed to the upper cross beam and the lower cross beam respectively. In actual design, the cylinder and the cross frame and the column and the cross frame can be fixed by U-shaped clips.

[0032] The utility model aims to overcome the lack of manpower and technical shortcomings in the existing replacement operation, and provides an auxiliary mechanism for the spiral feeding equipment of the glass tank furnace. The auxiliary mechanism can achieve (1) the center line of the span of the feeder track coincides with the center line of the brick hole of the barrel; (2) the center line of the span of the feeder wheel coincides with the center line of the feeder barrel; (3) the center line of the feeder barrel coincides with the center line of the brick hole of the barrel. The above can quickly and easily replace the feeder, achieving the purpose of interchangeability.

[0033] The auxiliary adjustment mechanism of the spiral charging equipment for the glass pool furnace of this embodiment is described in detail below through a specific example.

[0034] The auxiliary adjustment mechanism of this embodiment includes:

[0035] 1. Platform: L1 (length) × M1 (width) × N1 (thickness) one piece of ordinary steel plate.

[0036] 2. Track: One LM2×N2 and one LM3×N3 stainless steel angle steel, both with a length of L2 and a span of L6.

[0037] 3. Columns: Two X1″ ordinary steel pipes, both with a length of L3.

[0038] 4. Horizontal frame: two X2″ ordinary steel pipes, both with a length of L4.

[0039] 5. Cylinder (diagram of barrel brick hole): ordinary steel, thickness N4, inner diameter D, length L5, one set.

[0040] The technical solution of the utility model is achieved in this way:

[0041] The auxiliary working mechanism of the utility model is composed of a platform 1, a track 2, a column 3, a cross frame 4, a cylinder 5, a clamping piece, etc. The platform is made of ordinary steel plates, laid on the working ground, and the upper surface of the platform is required to maintain horizontal consistency. The center line of the platform is marked along the length direction, and the angle steel track is symmetrically laid according to the design span of the machine wheel based on this center line. The columns are symmetrically installed near any short side of the platform, ensuring that the two columns are perpendicular to the platform surface and that the center line of the lower ends of the two columns is always perpendicular to the center line of the platform. The cross frame is installed on the column, and it is ensured that the two cross frames are parallel to each other and perpendicular to the column. Then the cylinder is installed to ensure that the projection of the center line of the cylinder on the platform is completely consistent with the center line of the platform, and the height from the center line of the cylinder to the upper surface of the track is consistent with the height from the center line of the brick hole of the pool furnace barrel to the upper surface of the feeder track.

[0042] Adjust the feeder: slowly push the feeder to be put on the machine close to the angle steel track 2 on the platform 1, let the end of the feeder barrel close to the end of the cylinder 5, and adjust the deviation of the level and height of the feeder by observing the deviation between the center of the feeder barrel and the center of the cylinder until the center lines of the two coincide.

[0043] The innovation of the utility model is that the feeder is placed on the platform of the auxiliary working mechanism in advance, and the insertion angle and deviation of the feeder can be quickly adjusted through horizontal and vertical adjustments, forming a standardized and refined operation, which solves the blindness and disorder of the previous adjustment. The data and accuracy of the surface levelness of the platform of the auxiliary working mechanism, the centering and span of the track, the centering and height of the cylinder are all taken from the data and accuracy of the corresponding items actually used in the pool furnace, that is: the surface levelness of the auxiliary working mechanism platform is equal to the surface levelness of the platform in service in front of the pool furnace; the centering and span of the track of the auxiliary working mechanism platform are consistent with the centering and span of the track in service in front of the pool furnace; the centering and height of the cylinder of the auxiliary working mechanism platform are consistent with the centering and height of the brick hole of the barrel in service in front of the pool furnace, so that the adjustment of the feeder has a basis and rules to follow, thereby achieving the purpose of interchangeability.

[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A glass tank furnace spiral feeding equipment adjustment system, characterized in that: It comprises an auxiliary adjustment mechanism of a spiral charging device of a glass tank furnace, a melting furnace (10) and an isolation brick wall (20); The invention discloses an auxiliary adjustment mechanism for a spiral charging device of a glass tank furnace, comprising: a support platform (1), two upright columns (3), a cross frame (4) and a positioning cylinder (5); a horizontally extending guide track (2) is provided on the support platform (1); two upright columns (3) are arranged on the support platform (1) and are located at one end of the guide track (2); the cross frame (4) is installed on the two upright columns (3) and is arranged across the guide track (2); and the positioning cylinder (5) is installed on the cross frame (4) and extends along the extension direction of the guide track (2); The melting furnace (10) is located on a side of the supporting platform (1) away from the pillar (3); a feeding port is provided on the side of the melting furnace (10) facing the supporting platform (1); an isolation brick wall (20) is located between the melting furnace (10) and the supporting platform (1); a barrel mounting port arranged corresponding to the feeding port is provided on the isolation brick wall (20); and the barrel mounting port is coaxially arranged with the positioning cylinder (5).

2. The glass tank furnace spiral charging equipment adjustment system according to claim 1 is characterized in that: The guide track (2) comprises two slide rails which are arranged in parallel and at intervals, and the two upright posts (3) are respectively located on both sides of the two slide rails.

3. The glass tank furnace spiral charging equipment adjustment system according to claim 2 is characterized in that: The two slide rails are symmetrically arranged on both sides of the axis of the positioning cylinder (5).

4. The glass tank furnace spiral charging equipment adjustment system according to claim 1, characterized in that: The cross frame (4) comprises an upper cross beam and a lower cross beam which are arranged at intervals, and the positioning cylinder (5) is installed between the upper cross beam and the lower cross beam, and the upper and lower side walls are respectively fixed to the upper cross beam and the lower cross beam.

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