Warping mechanism for warping machine

By designing the adjustment shaft in the warping mechanism of the warping machine to adapt to different usage scenarios, and using a spring-supported mobile guide wheel to maintain the straightening state of the warping wire with the pressure sensor system, the problems of fixed height of the guide wheel and easy breakage in the prior art are solved, and textile efficiency and stability of the warping wire are improved.

CN222557166UActive Publication Date: 2025-03-04CHANGZHOU QIANSHOU TEXTILE MASCH TECH CO LTD
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Patent Information

Application Number
CN202421308109.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-04
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The warping mechanism of the existing warping machine is fixed in different usage scenarios and when used by people, resulting in poor adaptability and affecting textile efficiency. The spring directly connects the roller to press the warp, which can easily lead to the warp breakage.

Method used

A warping mechanism for warping machines is designed, and the height of multiple sets of stable guide wheels on the connecting shaft is adjustable by adjusting the shaft, which is suitable for different usage scenarios. At the same time, the spring-supported moving guide wheel is used to press the warp and the warp is kept straightened by the pressure sensor and the electromagnetic ring.

Benefits of technology

The warping mechanism is adapted to different usage scenarios, the textile efficiency is improved, and the warp thread is kept straightened through stable pressure, avoiding warp thread breakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a warping mechanism for a warping machine, which comprises a bottom plate, the top of the bottom plate is fixedly provided with a warping frame, the top of the bottom plate is provided with a winding mechanism and a pay-off mechanism, the inner top wall of the warping frame is fixedly connected with two mounting plates, the mounting plates are connected with a connecting shaft in a sliding manner, and the connecting shaft is connected with the winding mechanism and the pay-off mechanism in a sliding manner. The connecting shaft is rotationally connected with stable guide wheels arranged at equal intervals, and the mounting plate is rotationally connected with two adjusting shafts. According to the warp straightening device, the height of the multiple sets of stable guide wheels on the connecting shaft can be adjusted through the adjusting shaft, so that the warp straightening device can adapt to different use habits and use conditions, meanwhile, the movable guide wheels supported by the springs are arranged to press warps to straighten the warps, pressure is monitored through the pressure sensor, and the warp straightening effect is improved. The electromagnetic ring and the magnetic ring are matched to enable the movable guide wheel to always apply the same pressure to the warp, so that the warp is kept in a straightened state, and winding is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of warping machines, in particular to a warping mechanism used for warping machines. Background Art

[0002] Warping is the process of winding a certain number of warp yarns in parallel on a warp beam or weaving beam according to specified length and width. The warp yarns after warping are used for sizing and drawing. Warping requires that the tension of each warp yarn is equal.

[0003] After searching, the patent document with application number CN202321101754.7 discloses a warping mechanism for a warping machine, including a bottom plate; a winding machine is fixedly connected to the left side of the top of the bottom plate, a wire distribution disk is fixedly connected to the right side of the top of the bottom plate, a bracket is fixedly connected to the top of the bottom plate, the bracket is located between the winding machine and the wire distribution disk, and the left and right sides of the top of the inner wall of the bracket are respectively fixedly connected to two side plates, and a fixed rod is rotatably connected between the two side plates on the same side. Under normal conditions, the warp yarn will produce a certain downward force on the wire pressing roller when passing through the wire pressing roller. At this time, the warp yarn has a certain upward elastic force under the action of the spring. If the warp yarn is tighter, the roller is more downward, and the upward elastic force of the spring is greater. When the warp yarn becomes loose, the spring contracts and moves upward, so that the warp yarn can always maintain a certain tightness, avoiding the phenomenon of looseness or tightness of the warp yarn, so the tightness of the warp yarn can be quickly adjusted, so that the tightness of the warp yarn is kept in a stable state, and the warping effect is improved.

[0004] In this structure, the roller is directly connected to the spring to press the warp, but the strength of the warp is low and the spring is relatively elastic. The spring continues to shrink and rebound, which can easily cause the warp to break. At the same time, the heights of the guide wheels on both sides of the structure are fixed. The guide wheels with fixed heights have certain limitations when used by different people or in different usage situations. Therefore, professionals in this field provide a warping mechanism for a warping machine to solve the above-mentioned problems. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a warping mechanism for a warping machine. By setting an adjusting shaft, the height of multiple sets of stable guide wheels on the connecting shaft can be adjusted, so as to adapt to different usage scenarios and improve textile efficiency.

[0006] In order to solve the above-mentioned background technical problems, the utility model adopts the following technical solutions;

[0007] Material toggling mechanism, its both sides respectively have the support of the wheel base and the support frame, and the support frame has the support of the wheel base and the support frame has a bottom surface and a bottom surface.

[0008] As a further description of the above technical solution: a control panel is fixedly installed on the front side of the warping frame, and the electromagnetic ring and the winding mechanism are both electrically connected to the control panel.

[0009] As a further description of the above technical solution: a telescopic rod is fixedly connected to the interior of the installation tube, the telescopic rod is located inside the spring, and the bottom end of the telescopic rod is fixedly connected to the top of the movable plate.

[0010] As a further description of the above technical solution: the winding mechanism includes a winding seat, the winding seat is installed on the top of the bottom plate, a driving motor is fixedly installed on the front of the winding seat, and a winding wheel is installed on the output shaft of the driving motor.

[0011] As a further description of the above technical solution: the wire-paying mechanism includes a wire-paying seat, which is installed on the top of the base plate. A wire-splitting wheel is rotatably connected to the inner wall of the wire-paying seat, and the wire-splitting wheel is provided with evenly distributed wire-splitting grooves.

[0012] As a further description of the above technical solution: a knob is fixedly connected to the top end of the adjusting shaft, and the knob is provided with evenly distributed anti-slip grooves.

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] The utility model can adjust the height of multiple groups of stable guide wheels on the connecting shaft by setting the adjustment shaft, so as to adapt to different usage habits and usage situations. At the same time, the warp is pressed to make it straight by setting a spring-supported movable guide wheel, and the pressure is monitored by a pressure sensor. In combination with the electromagnetic ring and the magnetic ring, the movable guide wheel can always apply the same pressure to the warp, so as to keep the warp straight and facilitate winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the warping frame of the utility model;

[0017] Figure 3 It is a schematic diagram of the enlarged structure of A in 2 of the utility model;

[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the stable guide wheel of the utility model.

[0019] Description of the numbers in the figure:

[0020] 1. Bottom plate; 2. Warping frame; 3. Winding mechanism; 301. Winding seat; 302. Driving motor; 303. Winding wheel; 4. Pay-off mechanism; 401. Pay-off seat; 402. Wire dividing wheel; 403. Wire dividing slot; 5. Mounting plate; 6. Connecting shaft; 7. Stable guide wheel; 8. Adjusting shaft; 9. Mounting cylinder; 10. Spring; 11. Movable plate; 12. Pressure sensor; 13. Moving guide wheel; 14. Magnetic ring; 15. Electromagnetic ring; 16. Control panel; 17. Telescopic rod; 18. Knob. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] See also Figures 1 to 4 In the utility model, a warping mechanism for a warping machine comprises a bottom plate 1, a warping frame 2 is fixedly installed on the top of the bottom plate 1, a winding mechanism 3 and a wire-releasing mechanism 4 are arranged on the top of the bottom plate 1, two mounting plates 5 are fixedly connected to the inner top wall of the warping frame 2, a connecting shaft 6 is slidably connected to the mounting plate 5, and a stable guide wheel 7 arranged at equal distances is rotatably connected to the connecting shaft 6, and two adjusting shafts 8 are rotatably connected to the mounting plate 5, and both sides of the connecting shaft 6 are respectively threadedly connected to the two adjusting shafts 8, a mounting cylinder 9 arranged at equal distances is installed on the inner top wall of the warping frame 2, a spring 10 is fixedly connected to the inner wall of the mounting cylinder 9, the bottom end of the spring 10 passes through the mounting cylinder 9 and is fixedly connected to a movable plate 11, a pressure sensor 12 is fixedly installed at the bottom of the movable plate 11, and a movable guide wheel 13 is installed at the bottom of the pressure sensor 12, a magnetic ring 14 is fixedly connected to the top of the movable plate 11, and an electromagnetic ring 15 is fixedly installed on the outer side of the mounting cylinder 9, and the electromagnetic ring 15 is magnetically connected to the magnetic ring 14;

[0023] The winding mechanism 3 includes a winding seat 301, which is installed on the top of the bottom plate 1. A driving motor 302 is fixedly installed on the front of the winding seat 301, and a winding wheel 303 is installed on the output shaft of the driving motor 302.

[0024] The wire-paying mechanism 4 comprises a wire-paying seat 401, which is mounted on the top of the bottom plate 1. A wire-splitting wheel 402 is rotatably connected to the inner wall of the wire-paying seat 401, and the wire-splitting wheel 402 is provided with evenly distributed wire-splitting grooves 403.

[0025] The user debugs the warping frame 2 and simultaneously rotates the adjusting shafts 8 on both sides, so that the connecting shaft 6 threadedly connected to the adjusting shaft 8 starts to move vertically, thereby changing the height of the stable guide wheel 7. Then the user sets the value of the pressure sensor 12, and the pressure sensor 12 is adapted to the electromagnetic ring 15, and multiple warp yarns are respectively wound into the dividing groove 403 on the dividing wheel 402, and then the warp yarns are sequentially passed through the top of the right stable guide wheel 7, the bottom of the moving guide wheel 13 and the top of the left stable guide wheel 7 and connected to the winding wheel 303. The spring 10 remains stable, the value of the pressure sensor 12 remains stable, and then the driving motor 302 drives the winding wheel 303 fixedly connected to it to rotate synchronously. Multiple groups of warp threads are wound up, and the warp threads are in a taut state. If a loose position appears, the pressure of the warp threads on the movable guide wheel 13 is weakened, and the value of the pressure sensor 12 decreases. The electromagnetic ring 15 increases the current to make the magnetic ring 14 move toward the bottom, and the movable plate 11 and the movable guide wheel 13 move downward accordingly to tighten the warp threads. After the value of the pressure sensor 12 stabilizes, the electromagnetic ring 15 maintains magnetic stability.

[0026] In the utility model, the setting of the adjustment shaft 8 can adjust the height of the multiple groups of stable guide wheels 7 on the connecting shaft 6, so as to adapt to different usage habits and usage situations. At the same time, the warp is pressed to make it straight by setting a movable guide wheel 13 supported by a spring 10, and the pressure is monitored by a pressure sensor 12. In conjunction with the electromagnetic ring 15 and the magnetic ring 14, the movable guide wheel 13 can always apply the same pressure to the warp, thereby keeping the warp straight and facilitating winding.

[0027] See also Figure 1 , wherein: a control panel 16 is fixedly installed on the front of the warping frame 2, and the electromagnetic ring 15 and the winding mechanism 3 are both electrically connected to the control panel 16.

[0028] In the present invention, the setting of the control panel 16 can make the user operate the device more simply and quickly, thereby reducing the steps required by the user to operate, thereby improving the efficiency of the device.

[0029] See also Figure 2 and 3 , wherein: a telescopic rod 17 is fixedly connected inside the mounting tube 9 , the telescopic rod 17 is located inside the spring 10 , and the bottom end of the telescopic rod 17 is fixedly connected to the top of the movable plate 11 .

[0030] In the utility model, the arrangement of the telescopic rod 17 can limit the movable plate 11 and the movable guide wheel 13, so that the movable guide wheel 13 always maintains stable movement in the vertical direction.

[0031] See also Figure 1 and 4 , wherein: a knob 18 is fixedly connected to the top end of the adjusting shaft 8, and the knob 18 is provided with evenly distributed anti-slip grooves.

[0032] In the present invention, when the user needs to rotate the adjustment shaft 8, the knob 18 with the anti-skid pattern can provide a good fulcrum for the user, and the anti-skid pattern can prevent the user from slipping.

[0033] The above are only preferred specific implementations of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A warping mechanism for a warping machine, comprising a bottom plate (1), characterized in that: A warping frame (2) is fixedly mounted on the top of the base plate (1), a winding mechanism (3) and a wire-releasing mechanism (4) are arranged on the top of the base plate (1), two mounting plates (5) are fixedly connected to the inner top wall of the warping frame (2), a connecting shaft (6) is slidably connected to the mounting plate (5), and equidistantly arranged stable guide wheels (7) are rotatably connected to the connecting shaft (6), two adjusting shafts (8) are rotatably connected to the mounting plate (5), and the two sides of the connecting shaft (6) are respectively threadedly connected to the two adjusting shafts (8), and a warping frame (2) is mounted on the inner top wall of the warping frame (2). The mounting cylinders (9) are arranged at equal intervals, and a spring (10) is fixedly connected to the inner wall of the mounting cylinder (9). The bottom end of the spring (10) passes through the mounting cylinder (9) and is fixedly connected to a movable plate (11). A pressure sensor (12) is fixedly installed at the bottom of the movable plate (11). A movable guide wheel (13) is installed at the bottom of the pressure sensor (12). A magnetic ring (14) is fixedly connected to the top of the movable plate (11). An electromagnetic ring (15) is fixedly installed on the outer side of the mounting cylinder (9), and the electromagnetic ring (15) is magnetically connected to the magnetic ring (14).

2. A warping mechanism for a warping machine according to claim 1, characterized in that: A control panel (16) is fixedly mounted on the front of the warping frame (2), and the electromagnetic ring (15) and the winding mechanism (3) are both electrically connected to the control panel (16).

3. A warping mechanism for a warping machine according to claim 1, characterized in that: A telescopic rod (17) is fixedly connected inside the installation tube (9), the telescopic rod (17) is located inside the spring (10), and the bottom end of the telescopic rod (17) is fixedly connected to the top of the movable plate (11).

4. A warping mechanism for a warping machine according to claim 1, characterized in that: The winding mechanism (3) comprises a winding seat (301), wherein the winding seat (301) is mounted on the top of the bottom plate (1), a driving motor (302) is fixedly mounted on the front of the winding seat (301), and a winding wheel (303) is mounted on the output shaft of the driving motor (302).

5. A warping mechanism for a warping machine according to claim 1, characterized in that: The wire-releasing mechanism (4) comprises a wire-releasing seat (401), wherein the wire-releasing seat (401) is mounted on the top of the bottom plate (1), and a wire-dividing wheel (402) is rotatably connected to the inner wall of the wire-releasing seat (401), and the wire-dividing wheel (402) is provided with evenly distributed wire-dividing grooves (403).

6. A warping mechanism for a warping machine according to claim 1, characterized in that: The top end of the adjusting shaft (8) is fixedly connected with a knob (18), and the knob (18) is provided with evenly distributed anti-slip grooves.

Citation Information

Patent Citations

  • Warping mechanism for warping machine

    CN219824493U