Textile fabric immersion box

By designing water flow impact and squeezing components for the textile fabric immersion tank, the problem of residual air bubbles in textile fabrics during the immersion process was solved, achieving full immersion and stable transport of the fabric and improving the immersion effect.

CN224186437UActive Publication Date: 2026-05-01WUJIANG YOUTONG TEXTILE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUJIANG YOUTONG TEXTILE CO LTD
Filing Date
2025-05-07
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

When textile fabrics are soaked in waterproof and oil-repellent solutions, tiny air bubbles can easily remain, resulting in insufficient wetting.

Method used

A textile fabric impregnation tank was designed, comprising a water flow impact component and a squeezing component. The water flow impact removes air bubbles, and the fabric is alternately patted by a beater bar. Combined with the squeezing component, excess liquid is removed, ensuring that the fabric travels smoothly along the guide path and is effectively impregnated.

Benefits of technology

It improves the wetting effect of textile fabrics, removes internal air bubbles, ensures that the fabric is fully soaked and transported smoothly, and avoids deviation and fabric damage caused by water flow impact.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224186437U_ABST
    Figure CN224186437U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of fabric processing, and discloses a textile fabric immersion box which comprises a box body, a feeding roller is arranged on the left portion of the box body, a receiving roller is arranged on the right portion of the box body, a guide roller assembly is arranged on the inner wall of the box body, an immersion mechanism is arranged on the inner wall of the box body, and the immersion mechanism comprises a water flow impact assembly. And the water flow impact assembly comprises a shell and a flapping rod, the shell is fixedly connected to the upper surface of the inner wall of the box body, and the flapping rod is rotationally connected to the inner wall of the box body. According to the textile fabric soaking device, the water flow impact assembly is arranged, the wetting effect of liquid on textile fabric is improved through the impact force of water flow, meanwhile, the beating rods alternately beat the fabric during rotation, tiny bubbles in the fabric are removed, the soaking effect of the fabric is improved, and fabric deviation caused by water flow impact can be effectively overcome; the cloth stably advances close to the guide path, and the practicability of the device is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

A textile fabric impregnation tank Technical Field

[0001] This utility model relates to the field of fabric processing, and in particular to a textile fabric impregnation tank. Background Technology

[0002] Textile fabrics are fabrics woven using different weaving methods. According to the weaving method, they are divided into two categories: plain knit, modified plain knit, rib plain knit, double rib plain knit, jacquard, terry knit, etc., and are woven on various weft knitting machines.

[0003] In the production process of textile fabrics, in order to increase the waterproof and oil-repellent effect of textile fabrics, the fabric needs to be fully immersed in a special waterproof and oil-repellent liquid. During this process, the fabric needs to be fully immersed in the liquid. However, tiny air bubbles are easily left inside the fabric during immersion. These air bubbles will reduce the immersion effect of the textile fabric and result in insufficient wetting. Therefore, a textile fabric immersion tank is proposed to solve the above problems. Summary of the Invention

[0004] To overcome the above deficiencies, this utility model provides a textile fabric soaking tank, which aims to improve the problem in the prior art that "micro-air bubbles are easily left inside the fabric during soaking, which will reduce the soaking effect of the textile fabric and lead to insufficient wetting".

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a textile fabric impregnation tank, comprising a tank body, a feeding roller provided on the left side of the tank body, a receiving roller provided on the right side of the tank body, a guide roller assembly provided on the inner wall of the tank body, an impregnation mechanism provided on the inner wall of the tank body, the impregnation mechanism comprising a water flow impact assembly, the water flow impact assembly comprising a housing and a beater rod, the housing being fixedly connected to the upper surface of the inner wall of the tank body, the beater rod being rotatably connected to the inner wall of the tank body, a rotating paddle provided on the inner wall of the housing, a crossbar fixedly connected to the upper surface of the housing, a liquid inlet hole provided on the outer wall of the housing, and a liquid outlet cover installed on the top of the housing.

[0006] As a further description of the above technical solution:

[0007] The impregnation mechanism further includes an extrusion assembly, which includes a support roller and an extrusion rod. The support roller is rotatably connected to the inner wall of the housing, and the extrusion rod is slidably connected to the inner wall of the housing. A placement shell is slidably connected to the outer wall of the extrusion rod, and the placement shell and the extrusion rod are elastically connected by a spring. A connecting rod is slidably connected to the inner wall of the placement shell.

[0008] As a further description of the above technical solution:

[0009] A motor is installed on the outer wall of the box, and the output shaft of the motor is fixedly connected to the front end of the striking rod.

[0010] As a further description of the above technical solution:

[0011] A telescopic rod is fixedly connected to the inner wall of the box body near the receiving roller. Two sets of telescopic rods are provided, and the two sets of telescopic rods are symmetrically arranged on the inner wall of the box body. The left side of the telescopic rod is rotatably connected to the spreading roller.

[0012] As a further description of the above technical solution:

[0013] The crossbar is positioned on the side near the feeding roller, and the striking bar is composed of two sets of symmetrically connected round rods.

[0014] As a further description of the above technical solution:

[0015] The connecting rod is fixedly connected to the outer wall of the extrusion rod, and the placement shell is fixedly connected to the inner wall of the box.

[0016] This utility model has the following beneficial effects:

[0017] 1. In this utility model, by setting up a water flow impact component, the impact force of the water flow is used to increase the wetting effect of the liquid on the textile fabric. At the same time, the beating rod alternately beats the fabric when rotating, removing tiny air bubbles inside the fabric, increasing the soaking effect of the fabric, and can also effectively overcome the fabric deviation caused by the water flow impact, ensuring that the fabric moves smoothly along the guide path, further improving the practicality of the device.

[0018] 2. In this utility model, by setting up an extrusion component, the soaked textile fabric can be extruded. During the extrusion process, the excess liquid carried by the fabric is mechanically extruded and discharged, which facilitates the winding of the soaked textile fabric and further improves the practical effect of the device. Attached Figure Description

[0019] Figure 1 is a three-dimensional structural diagram of the overall device in this utility model;

[0020] Figure 2 is a three-dimensional cross-sectional view of the overall device in this utility model;

[0021] Figure 3 is a three-dimensional cross-sectional view of the water flow impact component in this utility model;

[0022] Figure 4 is a three-dimensional structural diagram of the extrusion component in this utility model.

[0023] Legend:

[0024] 1. Housing; 2. Motor; 3. Feeding roller; 4. Receiving roller; 5. Guide roller; 6. Water flow impact assembly; 61. Shell; 62. Rotating paddle; 63. Liquid inlet; 64. Liquid outlet cover; 65. Crossbar; 66. Beating rod; 7. Telescopic rod; 8. Spreading roller; 9. Extrusion assembly; 91. Support roller; 92. Extrusion rod; 93. Connecting rod; 94. Spring; 95. Placement shell. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Referring to Figures 1, 2, and 3, one embodiment of this utility model is provided: a textile fabric impregnation tank, comprising a tank body 1 for holding a waterproof and oil-resistant liquid, a feeding roller 3 for discharging fabric on the left side of the tank body 1, a receiving roller 4 for collecting the impregnated fabric on the right side of the tank body 1, a guide roller assembly 5 for guiding the fabric to move inside the tank body 1 on the inner wall of the tank body 1, and an impregnation mechanism for ensuring that the liquid fully impregnates the fabric on the inner wall of the tank body 1, the impregnation mechanism including a water flow impact assembly 6, the water flow impact assembly 6 for agitating the impregnation liquid and causing it to impact the fabric, the water flow impact assembly 6 including a housing 61 and a striking rod 66, the housing 61 for housing and installing other components, the housing 61 being fixed. The flapping rod 66 is fixedly connected to the upper surface of the inner wall of the housing 1. When the liquid impacts the fabric, the fabric will be lifted up, generating a pulling force on both ends of the feeding and receiving, while moving away from the housing 61. The flapping rod 66 can pull the fabric and guide it towards the receiving roller 4 to avoid a decrease in the impact effect of the water flow. The flapping rod 66 is rotatably connected to the inner wall of the housing 1. The inner wall of the housing 61 is provided with a rotating paddle 62 for driving the water flow to generate impact force. A crossbar 65 is fixedly connected to the upper surface of the housing 61. The crossbar 65 is used to limit the fabric impacted by the water flow. The outer wall of the housing 61 is provided with a liquid inlet hole 63 for the rotating paddle 62 to draw liquid. A liquid outlet cover 64 is installed on the top of the housing 61 to protect the fabric from being rolled into the rotating paddle 62.

[0027] Referring to Figures 2 and 4, the impregnation mechanism also includes a squeezing assembly 9. The squeezing assembly 9 is used to remove the liquid carried by the fabric after impregnation. The squeezing assembly 9 includes a support roller 91 and a squeezing rod 92. The support roller 91 is used to support the fabric that needs to be squeezed and dehydrated. The support roller 91 is rotatably connected to the inner wall of the housing 1. The squeezing rod 92 is slidably connected to the inner wall of the housing 1. A placement shell 95 for limiting the installation of the squeezing rod 92 is slidably connected to the outer wall of the squeezing rod 92. The placement shell 95 and the squeezing rod 92 are elastically connected by a spring 94. The spring 94 provides a buffer for the squeezing of the squeezing rod 92. A connecting rod 93 for stabilizing the spring 94 and the squeezing rod 92 is slidably connected to the inner wall of the placement shell 95. The connecting rod 93 is fixedly connected to the outer wall of the squeezing rod 92. The connecting rod 93 passes through the center of the spring 94 and connects the squeezing rod 92. The placement shell 95 is fixedly connected to the inner wall of the housing 1.

[0028] Referring to Figures 2 and 3, a motor 2 for driving the beater 66 is installed on the outer wall of the housing 1. The output shaft of the motor 2 is fixedly connected to the front end of the beater 66, allowing the beater 66 to rotate inside the housing 1. A telescopic rod 7 is fixedly connected to the inner wall of the housing 1 near the receiving roller 4. The telescopic rod 7 is used to pull the fabric impacted by the water flow, ensuring the continuity and stability of the fabric conveying. Two sets of telescopic rods 7 are provided, and the two sets of telescopic rods 7 are symmetrically arranged on the inner wall of the housing 1 to stably support the spreading roller 8, so that it pulls the fabric evenly. The left side of the telescopic rod 7 is rotatably connected to the spreading roller 8 for pulling the spreading fabric. The crossbar 65 is set on the side near the discharging roller 3 to prevent the fabric from drifting to the side of the discharging roller 3 when impacted. The beater 66 is set by two sets of symmetrically connected round rods, so that it can beat and pull the fabric impacted by the water flow when rotating.

[0029] Working principle: During use, after the fabric is released by the feed roller 3, it is guided into the liquid immersion area of ​​the housing 1 by the guide roller assembly 5. The motor 2 is started to drive the beater 66 to rotate. At the same time, the rotating paddle 62 in the housing 61 draws in liquid through the liquid inlet 63 and accelerates its rotation, generating a directional water flow that impacts the fabric surface at high speed through the liquid outlet 64. The crossbar 65 vertically limits the fabric that floats up due to the impact. The symmetrical round rod structure of the beater 66 alternately beats the fabric when rotating, removing tiny air bubbles inside the fabric and generating a traction force in the direction of the take-up roller 4. This effectively overcomes the fabric deviation caused by the water flow impact, ensuring that the fabric travels smoothly along the guide path. The telescopic rod 7 forms dynamic tension adjustment by elastically supporting the spreader roller 8.

[0030] When the fabric is impacted and becomes locally loose, the spreading roller 8 adapts to the displacement under the action of the telescopic rod 7 to maintain the stability of the fabric transmission path. Subsequently, when the impregnated fabric enters the extrusion assembly 9, the spring 94 pushes the extrusion rod 92 to apply controllable pressure to the support roller 91 through the pre-tightening force. The connecting rod 93 passes through the center of the spring 94 to form an axial guide, ensuring that the extrusion pressure is evenly distributed on the fabric. During the extrusion process, the excess liquid carried by the fabric is mechanically extruded and discharged. The elastic buffering characteristics of the spring 94 can adapt to the extrusion requirements of fabrics of different thicknesses, avoiding fabric damage caused by rigid contact.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A textile fabric impregnation tank, comprising a tank body (1), characterized in that: The left side of the box (1) is provided with a feeding roller (3), the right side of the box (1) is provided with a receiving roller (4), the inner wall of the box (1) is provided with a guide roller assembly (5), the inner wall of the box (1) is provided with a wetting mechanism, the wetting mechanism includes a water flow impact assembly (6); the water flow impact assembly (6) includes a housing (61) and a striking rod (66), the housing (61) is fixedly connected to the upper surface of the inner wall of the box (1), the striking rod (66) is rotatably connected to the inner wall of the box (1), the inner wall of the housing (61) is provided with a rotating paddle (62), the upper surface of the housing (61) is fixedly connected with a crossbar (65), the outer wall of the housing (61) is provided with a liquid inlet hole (63), and the top of the housing (61) is provided with a liquid outlet cover (64).

2. The textile fabric impregnation tank according to claim 1, characterized in that: The impregnation mechanism also includes an extrusion assembly (9), which includes a support roller (91) and an extrusion rod (92). The support roller (91) is rotatably connected to the inner wall of the housing (1), and the extrusion rod (92) is slidably connected to the inner wall of the housing (1). A placement shell (95) is slidably connected to the outer wall of the extrusion rod (92). The placement shell (95) and the extrusion rod (92) are elastically connected by a spring (94). A connecting rod (93) is slidably connected to the inner wall of the placement shell (95).

3. The textile fabric impregnation tank according to claim 1, characterized in that: The outer wall of the housing (1) is equipped with a motor (2), and the output shaft of the motor (2) is fixedly connected to the front end of the striking rod (66).

4. The textile fabric impregnation tank according to claim 1, characterized in that: The inner wall of the box (1) near the receiving roller (4) is fixedly connected to a telescopic rod (7). There are two sets of the telescopic rod (7), and the two sets of the telescopic rod (7) are symmetrically arranged on the inner wall of the box (1). The left side of the telescopic rod (7) is rotatably connected to the spreading roller (8).

5. The textile fabric impregnation tank according to claim 1, characterized in that: The crossbar (65) is located on one side near the feeding roller (3), and the slapping bar (66) is composed of two sets of symmetrically connected round bars.

6. The textile fabric impregnation tank according to claim 2, characterized in that: The connecting rod (93) is fixedly connected to the outer wall of the extrusion rod (92), and the placement shell (95) is fixedly connected to the inner wall of the box (1).