Cashmere yarn dye vat
By designing a cashmere yarn dyeing system with multiple pillars and yarn retracting and cleaning mechanisms, the existing dyeing tanks have been solved, and efficient and safe dyeing process and convenient maintenance have been achieved.
Patent Information
- Application Number
- CN202421322796.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing cashmere yarn dyeing tanks have low dyeing efficiency and lack the auxiliary cleaning function to the inner wall of the dyeing tank, resulting in long dyeing time and inconvenient maintenance.
A dyeing cylinder body including a plurality of pillars, a base plate supporting these pillars, a cylinder head that encloses the dyeing cylinder, a connecting tube for introducing clean water, a support plate supporting the yarn retracting and cleaning mechanism, and a lifting mechanism controlling the lifting and lowering of the cylinder head are designed. The system realizes rapid infiltration of dye liquid and effective cleaning of the inner wall of the dye tank through the yarn retracting and releasing mechanism and cleaning mechanism.
It improves the dyeing efficiency of cashmere yarn, shortens the dyeing time, and facilitates cleaning of the inner wall of the dyeing tank, improving the cleaning and maintenance convenience of the dyeing tank.
Smart Images

Figure CN222557241U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cashmere yarn dyeing, in particular to a cashmere yarn dyeing vat. Background Art
[0002] Cashmere yarn is made of cashmere, which is known as "soft gold". Compared with wool yarn, cashmere yarn is soft, thin and warm, and can be worn close to the skin. In the process of cashmere yarn processing, it needs to be dyed in a dyeing vat.
[0003] However, the existing cashmere yarn dyeing vats are often used to directly put the cashmere yarn into the dyeing vat for dyeing, so it takes a long time for the dye to penetrate into the inner side of the cashmere yarn roll, resulting in the cashmere yarn taking a longer time to complete the dyeing. In addition, the existing cashmere yarn dyeing vats often do not have an auxiliary cleaning function, which is not convenient for cleaning the inner wall of the dyeing vat during the process of changing the dye solution. Utility Model Content
[0004] The utility model provides a cashmere yarn dyeing vat, aiming to solve the problems of low dyeing efficiency and lack of auxiliary cleaning function for the inner wall of the dyeing vat proposed in the above background technology.
[0005] To solve the above problems, the utility model is implemented as follows: a cashmere yarn dyeing vat, comprising: a dyeing vat body with a plurality of pillars installed at the bottom, the dyeing vat body is used to contain dye liquid; a same bottom plate fixedly installed at the bottom ends of the plurality of the pillars, the bottom plate is used to support the dyeing vat body; a cylinder cover arranged on the top of the dyeing vat body, the cylinder cover is used to close the dyeing vat body; a connecting pipe fixedly installed on the cylinder cover, the connecting pipe is used to guide clean water into a cleaning mechanism; a support plate fixedly sleeved on the connecting pipe, the support plate is used to install a plurality of yarn retracting and releasing mechanisms and a cleaning mechanism; a lifting mechanism arranged on the bottom plate, the lifting mechanism is used to control the lifting of the cylinder cover.
[0006] Preferably, the yarn retracting and releasing mechanism includes: a rectangular rod rotatably mounted on the support plate; a shell fixedly mounted on the support plate; a driving motor fixedly mounted on the inner wall of the shell and connected to the rectangular rod; a plurality of wire wheels sleeved on the rectangular rod; a limit block arranged at the bottom end of the rectangular rod, a stud fixedly mounted on the limit block, and the stud is threadedly connected to the rectangular rod.
[0007] Preferably, the cleaning mechanism comprises: an annular tube fixedly mounted on the bottom of the support plate and connected to the connecting tube; and a plurality of nozzles arranged on the annular tube.
[0008] Preferably, a boost pump is fixedly mounted on the top of the cylinder cover, a water outlet of the boost pump is communicated with the connecting pipe, a solenoid valve is provided on the connecting pipe, and a water inlet of the boost pump is provided with a water inlet pipe.
[0009] Preferably, the lifting mechanism includes: a plurality of rotating rods rotatably mounted on the base plate; a plurality of threaded blocks respectively fixedly mounted on the top ends of the plurality of rotating rods; a plurality of threaded sleeves respectively threadedly sleeved on the plurality of threaded blocks and fixedly connected to the cylinder cover; a servo motor fixedly mounted on the base plate; a plurality of synchronous wheels respectively fixedly sleeved on the output shaft of the servo motor and the plurality of rotating rods, and a plurality of synchronous belts are sleeved on the plurality of synchronous wheels.
[0010] Preferably, a heating plate is arranged on the inner wall of the bottom of the dye vat body, and a temperature sensor is arranged on the inner wall of the dye vat body.
[0011] Preferably, a drain pipe is provided on the dye vat body, a drain valve is provided on the drain pipe, and the drain pipe is L-shaped.
[0012] Preferably, a controller is provided on the top of the cylinder cover, and the controller is electrically connected to the plurality of driving motors, boosting pumps, solenoid valves, servo motors, heating plates, temperature sensors and drain valves.
[0013] Compared with the related art, the cashmere yarn dyeing vat provided by the utility model has the following beneficial effects:
[0014] Compared with the prior art, the cashmere yarn dyeing vat provided by the present invention comprises a dyeing vat body with a plurality of pillars, a bottom plate supporting the pillars, a vat cover closing the dyeing vat, a connecting pipe for introducing clean water, a supporting plate supporting a yarn retracting and releasing mechanism and a cleaning mechanism, and a lifting mechanism for controlling the lifting of the vat cover. These components together constitute an efficient and multifunctional cashmere yarn dyeing system. Specifically, the dyeing vat body is the core part for accommodating the dye liquid, and a plurality of pillars at the bottom thereof are stably supported on the ground through the bottom plate to ensure that the dyeing vat remains stable during operation. The design of the vat cover can not only effectively close the dyeing vat to prevent the dye liquid from overflowing during the dyeing process, but also provide convenience for subsequent cleaning work. The tube is fixed on the cylinder cover, and its function is to guide clean water into the cleaning mechanism so as to clean the inner wall of the dye cylinder body when the dye liquid is replaced. The support plate is fixedly mounted on the connecting tube, providing an installation position for the yarn retracting and releasing mechanism and the cleaning mechanism, so that these mechanisms can work stably and efficiently. The lifting mechanism is installed on the bottom plate, and the closing and opening operations of the dye cylinder are realized by controlling the lifting and lowering of the cylinder cover. This design not only improves the convenience of operation, but also ensures the safety of the dye cylinder during the opening and closing process. The yarn retracting and releasing mechanism can make the cashmere yarn roll retracted and released during the dyeing process, so that the dye liquid can penetrate into the cashmere yarn more quickly, thereby improving the dyeing efficiency of the cashmere yarn;
[0015] To sum up, the cashmere yarn dyeing vat design provided by this patent realizes efficient and safe dyeing of cashmere yarn through reasonable structural layout and component configuration, while ensuring the cleaning and maintenance of the dyeing vat, and has significant use effect and practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structural schematic diagram of a cashmere yarn dyeing vat provided by the utility model;
[0017] Figure 2 for Figure 1 A schematic diagram of a front cross-sectional structure;
[0018] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.
[0019] Figure 4 for Figure 2 Schematic diagram of the enlarged structure of part B shown in FIG.
[0020] Figure numerals: 1. dye vat body; 2. support; 3. bottom plate; 4. vat cover; 5. connecting pipe; 6. support plate; 7. rectangular rod; 8. shell; 9. driving motor; 10. wire wheel; 11. limit block; 12. annular pipe; 13. nozzle; 14. booster pump; 15. solenoid valve; 16. water inlet pipe; 17. rotating rod; 18. threaded block; 19. threaded sleeve; 20. servo motor; 21. synchronous wheel; 22. heating plate; 23. temperature sensor; 24. controller. DETAILED DESCRIPTION
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0023] The utility model embodiment provides a cashmere yarn dyeing vat, such as Figure 1-4 As shown, the cashmere yarn dyeing tank comprises: a dyeing tank body 1 with a plurality of pillars 2 installed at the bottom, the dyeing tank body 1 is used to contain dye liquid; a same bottom plate 3 fixedly installed at the bottom ends of the plurality of pillars 2, the bottom plate 3 is used to support the dyeing tank body 1; a cylinder cover 4 arranged on the top of the dyeing tank body 1, the cylinder cover 4 is used to close the dyeing tank body 1; a connecting pipe 5 fixedly installed on the cylinder cover 4, the connecting pipe 5 is used to guide clean water into a cleaning mechanism; a support plate 6 fixedly sleeved on the connecting pipe 5, the support plate 6 is used to install a plurality of yarn retracting and releasing mechanisms and a cleaning mechanism; a lifting mechanism arranged on the bottom plate 3, the lifting mechanism is used to control the lifting of the cylinder cover 4.
[0024] In this embodiment, a dye vat body with a plurality of pillars, a bottom plate supporting the pillars, a cylinder cover closing the dye vat, a connecting pipe for introducing clean water, a supporting plate supporting a yarn retracting and releasing mechanism and a cleaning mechanism, and a lifting mechanism for controlling the lifting of the cylinder cover are included. These components together constitute an efficient and multifunctional cashmere yarn dyeing system. Specifically, the dye vat body is the core part for containing the dye liquid. The plurality of pillars at the bottom are stably supported on the ground by the bottom plate to ensure that the dye vat remains stable during operation. The design of the cylinder cover can not only effectively close the dye vat to prevent the dye liquid from overflowing during the dyeing process, but also facilitate the subsequent cleaning work. The connecting pipe is fixed on the cylinder cover. , its function is to guide clean water into the cleaning mechanism so as to clean the inner wall of the dye vat body when the dye solution is replaced. The support plate is fixedly mounted on the connecting pipe, providing an installation position for the yarn retracting and releasing mechanism and the cleaning mechanism, so that these mechanisms can work stably and efficiently. The lifting mechanism is mounted on the bottom plate, and the closing and opening operations of the dye vat are realized by controlling the lifting and lowering of the cylinder cover. This design not only improves the convenience of operation, but also ensures the safety of the dye vat during the opening and closing process. The yarn retracting and releasing mechanism can make the cashmere yarn roll retractable during the dyeing process, so that the dye solution can penetrate into the cashmere yarn more quickly, thereby improving the dyeing efficiency of the cashmere yarn;
[0025] To sum up, the cashmere yarn dyeing vat design provided by this patent realizes efficient and safe dyeing of cashmere yarn through reasonable structural layout and component configuration, while ensuring the cleaning and maintenance of the dyeing vat, and has significant use effect and practical value.
[0026] In a further preferred embodiment of the utility model, the yarn retracting and releasing mechanism includes: a rectangular rod 7 rotatably mounted on the support plate 6; a shell 8 fixedly mounted on the support plate 6; a driving motor 9 fixedly mounted on the inner wall of the shell 8 and connected to the rectangular rod 7; a plurality of wire wheels 10 sleeved on the rectangular rod 7; a limit block 11 arranged at the bottom end of the rectangular rod 7, a stud fixedly mounted on the limit block 11, and the stud is threadedly connected to the rectangular rod 7.
[0027] In this embodiment, a plurality of reels 10 wound with cashmere yarn and a plurality of empty reels 10 are respectively mounted on a plurality of rectangular rods 7, and a plurality of studs at the bottom of a plurality of limit blocks 11 are used to install the plurality of limit blocks 11 on the bottom ends of the plurality of rectangular rods 7, thereby fixing the plurality of reels 10 on the plurality of rectangular rods 7. During dyeing, a plurality of drive motors 9 are started, and the plurality of drive motors 9 drive the plurality of reels 10 to rotate, so that the cashmere yarn wound on a plurality of reels 10 is unwound and wound onto another plurality of reels 10. In the process of winding and releasing the yarn, the dye can penetrate into the cashmere yarn more quickly, thereby improving the dyeing efficiency.
[0028] In a further preferred embodiment of the utility model, the cleaning mechanism includes: an annular tube 12 fixedly mounted on the bottom of the support plate 6 and connected to the connecting tube 5 ; and a plurality of nozzles 13 arranged on the annular tube 12 .
[0029] In this embodiment, clean water can be sprayed onto the inner wall of the dye vat body 1 through the multiple nozzles 13 on the annular tube 12 , so as to clean the dye liquid remaining on the inner wall of the dye vat body 1 .
[0030] In a further preferred embodiment of the utility model, a booster pump 14 is fixedly installed on the top of the cylinder head 4, the water outlet of the booster pump 14 is connected to the connecting pipe 5, the connecting pipe 5 is provided with a solenoid valve 15, and the water inlet of the booster pump 14 is provided with a water inlet pipe 16.
[0031] In this embodiment, clean water can be injected into the booster pump 14 through the water inlet pipe 16 , and the clean water can be pressurized by the booster pump 14 and injected into the cleaning mechanism through the connecting pipe 5 .
[0032] In a further preferred embodiment of the utility model, the lifting mechanism includes: a plurality of rotating rods 17 rotatably mounted on the base plate 3; a plurality of threaded blocks 18 respectively fixedly mounted on the top ends of the plurality of rotating rods 17; a plurality of threaded sleeves 19 respectively threadedly sleeved on the plurality of threaded blocks 18 and fixedly connected to the cylinder cover 4; a servo motor 20 fixedly mounted on the base plate 3; a plurality of synchronous wheels 21 respectively fixedly sleeved on the output shaft of the servo motor 20 and on the plurality of rotating rods 17, and a plurality of synchronous belts are sleeved on the plurality of synchronous wheels 21.
[0033] In this embodiment, the servo motor 20 drives multiple rotating rods 17 to rotate through multiple synchronous wheels 21 and multiple synchronous belts. The multiple rotating rods 17 drive multiple threaded blocks 18 to rotate on the inner walls of multiple threaded sleeves 19, which can drive the cylinder cover 4 and multiple yarn retracting and releasing mechanisms and cleaning mechanisms thereon to move up and down, thereby facilitating the staff to put in and take out the cashmere yarn.
[0034] In a further preferred embodiment of the present invention, a heating plate 22 is arranged on the inner wall of the bottom of the dye vat body 1 , and a temperature sensor 23 is arranged on the inner wall of the dye vat body 1 .
[0035] In this embodiment, the dye liquid in the dye vat body 1 can be heated by the heating plate 22 , so as to adjust the dyeing to the dyeing temperature, and the temperature of the dye liquid in the dye vat body 1 can be monitored by the temperature sensor 23 .
[0036] In a further preferred embodiment of the present invention, a drain pipe is provided on the dye vat body 1, a drain valve is provided on the drain pipe, and the drain pipe is L-shaped.
[0037] In this embodiment, the dye in the dye vat body 1 can be discharged through the drain pipe and the drain valve, so that it is convenient for the staff to replace the dye liquid in the dye vat body 1.
[0038] In a further preferred embodiment of the utility model, a controller 24 is provided on the top of the cylinder head 4, and the controller 24 is electrically connected to the plurality of driving motors 9, the booster pump 14, the solenoid valve 15, the servo motor 20, the heating plate 22, the temperature sensor 23 and the drain valve.
[0039] In this embodiment, the various components on the dyeing tank can be operated and controlled by the controller 24, so as to realize the scraping mud dyeing of cashmere yarn.
[0040] In summary, compared with the relevant technology, the dyeing vat can not only dye the cashmere yarn more efficiently, but also facilitate the placement and retrieval of the cashmere yarn, and at the same time facilitate the cleaning of the inner wall of the dyeing vat body 1 during the dyeing process, and the operation is more convenient.
[0041] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0042] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A cashmere yarn dyeing vat, characterized in that: include: A dye vat body (1) having a plurality of supports (2) installed at the bottom, wherein the dye vat body (1) is used to contain dye liquid; A common bottom plate (3) fixedly mounted on the bottom ends of the plurality of pillars (2), the bottom plate (3) being used to support the dye vat body (1); A cylinder cover (4) arranged on the top of the dye cylinder body (1), the cylinder cover (4) being used to seal the dye cylinder body (1); A connecting pipe (5) fixedly mounted on the cylinder cover (4), the connecting pipe (5) being used to guide clean water into the cleaning mechanism; A support plate (6) fixedly sleeved on the connecting tube (5), the support plate (6) being used to install a plurality of yarn retracting and releasing mechanisms and a cleaning mechanism; A lifting mechanism is arranged on the base plate (3), and is used to control the lifting and lowering of the cylinder cover (4).
2. The cashmere yarn dyeing vat according to claim 1, characterized in that: The yarn retracting and releasing mechanism comprises: Rotating a rectangular rod (7) mounted on the support plate (6); A housing (8) fixedly mounted on the support plate (6); A driving motor (9) fixedly mounted on the inner wall of the housing (8) and connected to the rectangular rod (7); A plurality of wire wheels (10) sleeved on the rectangular rod (7); A limit block (11) is arranged at the bottom end of the rectangular rod (7), a stud is fixedly mounted on the limit block (11), and the stud is threadedly connected to the rectangular rod (7).
3. The cashmere yarn dyeing vat according to claim 1, characterized in that: The cleaning mechanism comprises: an annular tube (12) fixedly mounted on the bottom of the support plate (6) and connected to the connecting tube (5); A plurality of nozzles (13) are arranged on the annular pipe (12).
4. The cashmere yarn dyeing vat according to claim 2, characterized in that: A booster pump (14) is fixedly mounted on the top of the cylinder cover (4); a water outlet of the booster pump (14) is connected to the connecting pipe (5); a solenoid valve (15) is provided on the connecting pipe (5); and a water inlet of the booster pump (14) is provided with a water inlet pipe (16).
5. The cashmere yarn dyeing vat according to claim 4, characterized in that: The lifting mechanism comprises: Rotating a plurality of rotating rods (17) mounted on the bottom plate (3); A plurality of threaded blocks (18) respectively fixedly mounted on the top ends of the plurality of rotating rods (17); a plurality of threaded sleeves (19) respectively threadedly sleeved on the plurality of threaded blocks (18) and fixedly connected to the cylinder cover (4); A servo motor (20) fixedly mounted on the base plate (3); A plurality of synchronous wheels (21) are respectively fixedly sleeved on the output shaft of the servo motor (20) and the plurality of rotating rods (17), and a plurality of synchronous belts are sleeved on the plurality of synchronous wheels (21).
6. The cashmere yarn dyeing vat according to claim 5, characterized in that: A heating plate (22) is arranged on the inner wall of the bottom of the dye vat body (1), and a temperature sensor (23) is arranged on the inner wall of the dye vat body (1).
7. The cashmere yarn dyeing vat according to claim 6, characterized in that: The dye vat body (1) is provided with a drain pipe, a drain valve is provided on the drain pipe, and the drain pipe is L-shaped.
8. The cashmere yarn dyeing vat according to claim 7, characterized in that: A controller (24) is provided on the top of the cylinder cover (4), and the controller (24) is electrically connected to the plurality of drive motors (9), the booster pump (14), the solenoid valve (15), the servo motor (20), the heating plate (22), the temperature sensor (23) and the drain valve.