Extrusion dehydrator
By designing an extrusion dewatering machine with a rotating treatment barrel and a removable treatment mechanism, the problem that voids in kitchen waste treatment affect the dehydration effect and the equipment is difficult to clean, achieving more efficient dehydration effect and better equipment maintenance.
Patent Information
- Application Number
- CN202420423184.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-05
AI Technical Summary
When handling kitchen waste, existing extrusion dewaterers have caused the gaps to affect the dehydration effect due to uneven tiling of hard waste, and it is difficult to disassemble and clean the equipment inside, resulting in odor generation and environmental pollution.
An extrusion dehydrator including a base, a fixing plate, a hinged sealing plate, a hydraulic rod, an extrusion plate, a rotating mount, a detachable treatment mechanism and an adjustment mechanism are designed. The machine not only squeezes and dehydrates the kitchen waste, but also adjusts the garbage position by rotating the treatment bin and allows disassembly of the treatment mechanism and the collection bin for cleaning.
It improves the dehydration effect of kitchen waste, solves the problem of dehydration caused by the gaps in hard waste, and avoids the internal odor and environmental pollution of the equipment through convenient disassembly and cleaning.
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Figure CN222560440U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kitchen waste treatment, in particular to an extrusion dehydrator. Background Art
[0002] Kitchen waste refers to the garbage generated in residents' daily life and food processing activities, including discarded vegetable leaves, leftovers, fruit peels, eggshells and bones. Kitchen waste contains extremely high moisture and organic matter. If it is not treated, it will easily rot and produce a foul odor. Kitchen waste can be converted into new resources after proper treatment and processing.
[0003] At present, some squeezing dehydrators for kitchen waste treatment can squeeze the kitchen waste to discharge some of the water inside it when in use. However, some kitchen waste is not completely spread out in the treatment barrel during treatment. At this time, when the harder kitchen waste is placed inside the treatment barrel, the gaps that appear will affect the overall dehydration effect of the kitchen waste. In addition, after the use of some squeezing dehydrators, it is inconvenient for the staff to disassemble and clean the structures that are in contact with the kitchen waste and the discharged water. Over time, odor will be generated inside some dehydrators, which will affect the surrounding environment. Utility Model Content
[0004] The purpose of the utility model is to provide an extrusion dehydrator to solve the problems raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical solution: an extrusion dehydrator, comprising a base, a fixing plate fixedly connected to the top of the base, and a sealing plate hinged to the surface of the fixing plate, and also comprising:
[0006] A top plate fixedly connected to the inner wall of the fixed plate, the top of the top plate is fixedly connected to a hydraulic rod, and the bottom of the piston rod of the hydraulic rod is fixedly connected to an extrusion plate;
[0007] A slot is provided on the surface of the base and a driving mechanism is arranged inside the slot. A mounting seat is rotatably penetrated at the top of the base. A card slot is provided at the top of the mounting seat. A card block is detachably connected inside the card slot. A turntable is fixedly connected to the top of the card block.
[0008] A vertical plate and a collecting bucket are fixedly connected to the top of the rotating disk, a positioning ring is fixedly connected to the top of the vertical plate, and a processing mechanism is detachably connected to the interior of the positioning ring;
[0009] A groove is opened at the top of the turntable, the top of the base is rotatably connected to a screw rod, the surface of the screw rod is provided with an adjustment mechanism, the surface of the adjustment mechanism is fixedly connected to an extension plate, the bottom of the extension plate is fixedly connected to a column, and the surface of the column is in contact with the inner wall of the groove.
[0010] Preferably, a ball is embedded in the bottom of the column, and the surface of the ball is in contact with the inner wall of the groove.
[0011] Preferably, the driving mechanism includes a motor fixedly connected to the top of the slotted inner wall, a gear plate fixedly connected to the motor output shaft, and a gear ring fixedly sleeved on the surface of the mounting seat, the bottom of the gear plate is rotatably connected to the bottom of the slotted inner wall, and the gear ring is meshed with the gear plate.
[0012] Preferably, the adjustment mechanism includes an adjustment ring threadedly mounted on the surface of the screw rod, a lifting plate fixedly connected to the top of the adjustment ring, and a hollow ring rotatably mounted on the surface of the adjustment ring; the lifting plate is slidably mounted on the surface of the screw rod, and the extension plate is fixedly connected to the surface of the hollow ring.
[0013] Preferably, a guide plate is fixedly connected to the surface of the lifting plate, guide grooves are provided on both sides of the inner walls of the fixing plate and the sealing plate, and the surface of the guide plate is slidably connected to the inner wall of the guide groove.
[0014] Preferably, the processing mechanism includes a threaded ring threadedly connected to the inner wall of the positioning ring, a processing barrel body fixedly connected to the bottom of the threaded ring, and a limiting ring fixedly connected to the top of the threaded ring, the bottom of the limiting ring is in contact with the top of the positioning ring, and the inner surface of the vertical plate is in contact with the surface of the processing barrel body.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] When the utility model is in use, not only can the kitchen waste placed in the processing barrel body be squeezed and dehydrated, but the processing barrel body can also be rotated to adjust the position of the kitchen waste placed therein for subsequent squeezing and dehydration. In addition, after the use of the dehydrator is completed, the staff can not only disassemble the processing mechanism, but also disassemble the turntable and the collecting barrel, thereby making it convenient for the staff to clean the part of the dehydrator that has been in contact with the kitchen waste and the discharged water, thus solving the problem that when some extrusion dehydrators are in use, the gaps that appear when some kitchen waste is placed in the processing barrel easily affect the dehydration effect, and some dehydrators produce odor after long-term use due to being difficult to disassemble. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 This is a schematic diagram of the partial three-dimensional structure of the utility model after the sealing plate is opened;
[0019] Figure 3It is a schematic diagram of a partial three-dimensional cross-sectional structure of the utility model;
[0020] Figure 4 It is a schematic diagram of the three-dimensional cross-sectional structure of the utility model after partial disassembly;
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the cooperation of the slot, the driving mechanism and the mounting seat in the utility model.
[0022] In the figure: 1. base; 2. fixing plate; 3. sealing plate; 4. top plate; 5. hydraulic rod; 6. extrusion plate; 7. slot; 8. driving mechanism; 81. motor; 82. gear plate; 83. gear ring; 9. mounting seat; 10. slot; 11. block; 12. turntable; 13. vertical plate; 14. positioning ring; 15. collecting barrel; 16. processing mechanism; 161. threaded ring; 162. processing barrel body; 163. limiting ring; 17. groove; 18. screw rod; 19. adjusting mechanism; 191. adjusting ring; 192. lifting plate; 193. hollow ring; 20. extension plate; 21. column; 22. ball; 23. guide plate; 24. guide groove. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5As shown, an extrusion dehydrator comprises a base 1, a fixing plate 2 fixedly connected to one side of the top of the base 1 and a sealing plate 3 hinged to the surface of the fixing plate 2, a top plate 4 is fixedly connected to the upper inner wall of the fixing plate 2, a hydraulic rod 5 is fixedly connected to the top of the top plate 4, a piston rod of the hydraulic rod 5 slides through the top plate 4 and is fixedly connected to an extrusion plate 6, a groove 7 is provided on the surface of the base 1, a driving mechanism 8 is arranged inside the groove 7, a mounting seat 9 is rotatably penetrated at the top of the base 1, a card slot 10 is provided on the top of the mounting seat 9, a card block 11 is detachably connected to the inside of the card slot 10, a turntable 12 is fixedly connected to the top of the card block 11, the bottom of the turntable 12 is in contact with the top of the base 1, vertical plates 13 are fixedly connected to both sides of the top of the turntable 12, a positioning ring 14 is fixedly connected to the top of the vertical plate 13, and a positioning ring 14 is fixedly connected to the top of the vertical plate 13. The inside of the ring 14 is detachably connected with a processing mechanism 16, and the top of the turntable 12 is fixedly connected with a collecting bucket 15, and the inner diameter of the collecting bucket 15 is larger than the outer diameter of the positioning ring 14. The collecting bucket 15 can collect the moisture discharged from the kitchen waste after squeezing. A groove 17 is provided on the top of the turntable 12, and both sides of the top of the base 1 are rotatably connected with a screw rod 18. An adjusting mechanism 19 is provided on the surface of the screw rod 18, and an extension plate 20 is fixedly connected to the surface of the adjusting mechanism 19. A column 21 is fixedly connected to the bottom of the extension plate 20, and the surface of the column 21 is in contact with the inner wall of the groove 17. A ball 22 is embedded in the bottom of the column 21, and the surface of the ball 22 is in contact with the inner wall of the groove 17. The setting of the ball 22 can limit the position of the turntable 12 while improving the smoothness of the turntable 12 during rotation.
[0025] The driving mechanism 8 includes a motor 81, a gear plate 82 and a gear ring 83. The motor 81 is fixedly connected to the top of the inner wall of the slot 7, the gear plate 82 is fixedly connected to the output shaft of the motor 81, the bottom of the gear plate 82 is rotatably connected to the bottom of the inner wall of the slot 7, and the gear ring 83 is fixedly sleeved below the surface of the mounting seat 9. The gear ring 83 is meshed with the gear plate 82. When the staff starts the motor 81, the gear plate 82 rotates with the output shaft of the motor 81, and the mounting seat 9 can be driven to rotate through the gear ring 83, thereby adjusting the state of the turntable 12 to shake the kitchen waste and adjust the position of the kitchen waste, thereby facilitating the dehydration of the kitchen waste.
[0026] The adjusting mechanism 19 comprises an adjusting ring 191, a lifting plate 192 and a hollow ring 193. The adjusting ring 191 is threadedly sleeved on the surface of the screw rod 18. The lifting plate 192 is fixedly connected to the top of the adjusting ring 191. The lifting plate 192 is slidably sleeved on the surface of the screw rod 18. The hollow ring 193 is rotatably sleeved on the surface of the adjusting ring 191. The extension plate 20 is fixedly connected to the surface of the hollow ring 193. The staff can adjust the height of the adjusting ring 191 by rotating the screw rod 18, and accordingly, the height of the extension plate 20, the column 21 and the ball 22 can be adjusted through the hollow ring 193. When the ball 22 is moved out of the groove 17, the staff can rotate the hollow ring 193, and accordingly, the staff can lift the turntable 12 upward to process the water collected in the collection bucket 15.
[0027] A guide plate 23 is fixedly connected to the surface of the lifting plate 192, and guide grooves 24 are provided on both sides of the inner walls of the fixed plate 2 and the sealing plate 3. The surface of the guide plate 23 is slidably connected to the inner wall of the guide groove 24, thereby increasing the stability of the lifting plate 192 and the adjusting ring 191 during lifting.
[0028] The processing mechanism 16 includes a threaded ring 161, a processing barrel body 162 and a limiting ring 163. The outer surface of the threaded ring 161 is threadedly connected to the inner wall of the positioning ring 14, the limiting ring 163 is fixedly connected to the top of the threaded ring 161, and the bottom of the limiting ring 163 contacts the top of the positioning ring 14. The processing barrel body 162 is fixedly connected to the bottom of the threaded ring 161, and the inner surface of the vertical plate 13 contacts the surface of the processing barrel body 162. Through the contact between the threaded ring 161 and the inner wall of the positioning ring 14, the staff can install the processing barrel body 162. At this time, the limiting ring 163 can limit the height of the processing barrel body 162, and the staff can rotate the threaded ring 161 through the limiting ring 163 to complete the disassembly and assembly of the processing mechanism 16, and the surface of the extrusion plate 6 contacts the inner wall of the limiting ring 163.
[0029] Working principle: the staff first opens the sealing plate 3 and then places the turntable 12 on the top of the base 1. At this time, the block 11 is placed inside the card slot 10 to limit the position of the turntable 12. Then the staff can rotate the hollow ring 193. When the ball 22 is located above the groove 17, the staff can rotate the screw 18 to adjust the height of the extension plate 20 through the adjustment mechanism 19. Based on this, the position of the turntable 12 can be pressed and fixed by the cooperation of the extension plate 20, the column 21 and the ball 22.
[0030] Before squeezing and dehydrating the kitchen waste, the staff can pass the treatment barrel body 162 containing the kitchen waste through the positioning ring 14 and place it between the two vertical plates 13. During this process, the threaded ring 161 and the positioning ring 14 can be used together to limit the position of the treatment barrel body 162. After that, the staff can close the sealing plate 3 and start the hydraulic rod 5. The squeezing plate 6 descends and squeezes the kitchen waste inside the treatment barrel body 162 to discharge part of the water in the kitchen waste. During this process, the staff can start the hydraulic rod 5. And reverse operation is performed to drive the squeezing plate 6 to lift. It should be noted that at this time, the inner wall of the squeezing plate 6 contacts the inner wall of the limit ring 163. Then the staff starts the motor 81, the gear plate 82 cooperates with the gear ring 83, and the mounting seat 9 rotates accordingly. At this time, the processing mechanism 16 rotates to turn over the kitchen waste inside the processing barrel body 162. Then the staff starts the hydraulic rod 5 again, and the squeezing plate 6 can squeeze and dehydrate the kitchen waste again, thereby improving the dehydration effect of the dehydrator on the kitchen waste;
[0031] After the dehydration operation is completed, the staff can dismantle the processing mechanism 16 and take out the kitchen waste therein, and then remove the turntable 12 to process the water in the collection barrel 15, so that the staff can clean the part of the dehydrator that is in contact with the kitchen waste and the water in the kitchen waste for subsequent use.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An extrusion dehydrator, comprising a base (1), a fixing plate (2) fixedly connected to the top of the base (1), and a sealing plate (3) hinged to the surface of the fixing plate (2), characterized in that: Also includes: A top plate (4) fixedly connected to the inner wall of the fixed plate (2), the top of the top plate (4) being fixedly connected to a hydraulic rod (5), and the bottom of the piston rod of the hydraulic rod (5) being fixedly connected to an extrusion plate (6); A slot (7) is provided on the surface of the base (1) and a driving mechanism (8) is arranged inside the slot (7); a mounting seat (9) is rotatably penetrated at the top of the base (1); a slot (10) is provided at the top of the mounting seat (9); a block (11) is detachably connected to the inside of the slot (10); a rotating disk (12) is fixedly connected to the top of the block (11); A vertical plate (13) and a collecting bucket (15) are fixedly connected to the top of the rotating disk (12); a positioning ring (14) is fixedly connected to the top of the vertical plate (13); and a processing mechanism (16) is detachably connected inside the positioning ring (14); A groove (17) is provided on the top of the turntable (12); the top of the base (1) is rotatably connected to a screw rod (18); an adjusting mechanism (19) is provided on the surface of the screw rod (18); an extension plate (20) is fixedly connected to the surface of the adjusting mechanism (19); a column (21) is fixedly connected to the bottom of the extension plate (20); and the surface of the column (21) contacts the inner wall of the groove (17).
2. The extrusion dehydrator according to claim 1, characterized in that: A ball (22) is embedded in the bottom of the column (21), and the surface of the ball (22) is in contact with the inner wall of the groove (17).
3. The extrusion dehydrator according to claim 1, characterized in that: The driving mechanism (8) comprises a motor (81) fixedly connected to the top of the inner wall of the slot (7), a gear plate (82) fixedly connected to the output shaft of the motor (81), and a gear ring (83) fixedly sleeved on the surface of the mounting seat (9); the bottom of the gear plate (82) is rotatably connected to the bottom of the inner wall of the slot (7), and the gear ring (83) is meshed with the gear plate (82).
4. The extrusion dehydrator according to claim 1, characterized in that: The adjusting mechanism (19) comprises an adjusting ring (191) threadedly sleeved on the surface of the screw rod (18), a lifting plate (192) fixedly connected to the top of the adjusting ring (191), and a hollow ring (193) rotatably sleeved on the surface of the adjusting ring (191); the lifting plate (192) is slidably sleeved on the surface of the screw rod (18), and the extension plate (20) is fixedly connected to the surface of the hollow ring (193).
5. The extrusion dehydrator according to claim 4, characterized in that: A guide plate (23) is fixedly connected to the surface of the lifting plate (192), guide grooves (24) are provided on both sides of the inner walls of the fixing plate (2) and the sealing plate (3), and the surface of the guide plate (23) is slidably connected to the inner wall of the guide groove (24).
6. The extrusion dehydrator according to claim 1, characterized in that: The processing mechanism (16) comprises a threaded ring (161) threadedly connected to the inner wall of the positioning ring (14), a processing barrel body (162) fixedly connected to the bottom of the threaded ring (161), and a limiting ring (163) fixedly connected to the top of the threaded ring (161), the bottom of the limiting ring (163) contacts the top of the positioning ring (14), and the inner surface of the vertical plate (13) contacts the surface of the processing barrel body (162).
Citation Information
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