Feeding device for dissolved acetylene production
By designing a feeding device for crushing calcium carbide in the production of dissolved acetylene, the problem of insufficient reaction of calcium carbide is solved by large volume, and the reaction efficiency and acetylene production progress are improved.
Patent Information
- Application Number
- CN202420249021.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-02-01
AI Technical Summary
In the production of dissolved acetylene, it is difficult for larger calcium carbides to react fully in a short period of time, resulting in a decrease in the reaction rate and affecting the production progress of acetylene.
A feeding device for dissolving acetylene production is designed to transport calcium carbide through a screw conveyor mechanism, and during the transportation process, the calcium carbide is crushed by a crushing box and a crushing roller to form a small block to improve the reaction efficiency.
By crushing and treating calcium carbide, the reaction efficiency of calcium carbide and water or ripe lime is improved, and the production progress and quality of acetylene is improved.
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Figure CN222567689U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dissolved acetylene production, in particular to a feeding device for dissolved acetylene production. Background Art
[0002] Dissolved acetylene is a chemical that is widely used in lighting, welding, cutting and various flame processing, and can meet the needs of special users such as scientific research and construction.
[0003] In the production of dissolved acetylene, crude acetylene gas is first produced through the reaction of calcium carbide with water or slaked lime. The crude acetylene gas is then purified and compressed. The acetylene gas is then compressed and filled into a steel cylinder filled with a porous filler solvent, generally acetone solvent, to complete the preparation and production of dissolved acetylene.
[0004] In the process of the reaction of calcium carbide with water or slaked lime, due to the consumption of calcium carbide, new calcium carbide needs to be continuously added to the reaction tank, but the size of calcium carbide itself varies. If it is blindly added to the reaction tank, it is difficult for the larger calcium carbide to fully react in a short time, which leads to a decrease in the reaction rate and affects the production progress of acetylene. To this end, we propose a feeding device for dissolved acetylene production to solve the above problems. Utility Model Content
[0005] In view of the deficiency that the existing feeding device for dissolved acetylene production cannot ensure the reaction effect after the calcium carbide is added, the utility model provides a feeding device for dissolved acetylene production, which has the advantage of crushing and refining the calcium carbide to be added, thereby improving the reaction effect, and solves the problems raised in the above background technology.
[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] A feeding device for dissolved acetylene production is designed, comprising a base, a screw conveying mechanism for conveying calcium carbide is arranged above the base, a discharge port is arranged below the top of the screw conveying mechanism, and a feed port is arranged above the bottom of the screw conveying mechanism;
[0008] A crushing box is provided above the bottom of the spiral conveying mechanism, the bottom of the crushing box is connected to the base through a support frame, a material drop opening is provided at the bottom of the crushing box, a bending hose is connected to the bottom of the material drop opening through a flange, and the other end of the bending hose is connected to the feed opening through a flange;
[0009] A discharge port is provided at one end of the top of the crushing box away from the spiral conveying mechanism, and two parallel crushing rollers are provided inside the crushing box. Crushing blades are provided on the surfaces of the two crushing rollers and the two crushing rollers are close to each other. The two crushing rollers are located below the discharge port, and the ends of the crushing rollers are rotatably connected to the two sides of the crushing box. One end of the crushing roller passes through the crushing box and is connected to a transmission gear. The two transmission gears are meshed with each other. A driving mechanism for driving the crushing rollers to rotate is provided below the crushing box.
[0010] Preferably, the driving mechanism includes a second pulley arranged on the end of one of the crushing rollers, and a first pulley is provided below the second pulley, the first pulley is connected to the second pulley through a belt, a first drive motor is coaxially mounted on the first pulley, the first drive motor is mounted on a first support plate, and the first support plate is located below the crushing box and fixedly connected to the support frame.
[0011] Preferably, the screw conveying mechanism includes a cylinder, the discharge port is installed at the top lower end of the cylinder, and the feed port is installed at the bottom upper end of the cylinder, a screw conveying shaft is coaxially arranged inside the cylinder, the end of the screw conveying shaft is rotatably connected to the end of the cylinder, and a second drive motor is coaxially installed on the bottom of the screw conveying shaft, and the second drive motor is installed on the cylinder.
[0012] Preferably, connecting rods are connected to both sides of the bottom of the cylinder, the other end of the connecting rods is rotatably mounted on a fixed frame, and the fixed frame is fixed on the base, and a telescopic frame is provided below the cylinder for driving the cylinder to rotate;
[0013] The telescopic frame includes a telescopic mechanism, the top of which is rotatably installed in a first U-shaped seat, and the first U-shaped seat is fixedly connected to the cylinder, while the bottom of the telescopic mechanism is rotatably installed in a second U-shaped seat, and the second U-shaped seat is fixed on a second support plate, and the second support plate is fixedly connected to the fixed frame.
[0014] Preferably, a lower hopper with a wide opening at the top is correspondingly installed on the top of the discharge port.
[0015] Preferably, a wedge-shaped block with an inclined top surface is provided below the discharge port, the wedge-shaped block is fixed in the crushing box, and the top inclined surface of the wedge-shaped block corresponds to the gap between the two crushing rollers.
[0016] Preferably, a guide plate which is inclined and concentrates the calcium carbide toward the drop opening is installed at the bottom of the crushing box, and the top of the guide plate is fixedly connected to the inner wall of the crushing box.
[0017] Preferably, universal wheels are installed at the bottom corners of the base.
[0018] Compared with the prior art, when the utility model is in use, the feeding device for dissolved acetylene production crushes the calcium carbide to be used for feeding through a crushing roller, so as to break the larger calcium carbide into small pieces, so that when the calcium carbide reacts with water or slaked lime, they can have more complete contact, so as to improve the reaction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;
[0020] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;
[0021] Figure 3 This is the internal front view of the crushing box of the utility model.
[0022] In the figure: 1. base; 2. cylinder; 3. discharge port; 4. feed port; 5. bending hose; 6. crushing box; 7. discharge port; 8. crushing roller; 9. transmission gear; 10. crushing blade; 11. second pulley; 12. first pulley; 13. belt; 14. first drive motor; 15. first support plate; 16. support frame; 17. connecting rod; 18. fixed frame; 19. telescopic mechanism; 20. second support plate; 21. first U-shaped seat; 22. second U-shaped seat; 23. screw conveyor shaft; 24. second drive motor; 25. discharge port; 26. lower hopper; 27. wedge block; 28. guide plate; 29. universal wheel. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 3The utility model provides a technical solution: a feeding device for dissolved acetylene production, comprising a base 1, a screw conveying mechanism for conveying calcium carbide is arranged above the base 1, a discharge port 3 is arranged below the top of the screw conveying mechanism, and a feed port 4 is arranged above the bottom of the screw conveying mechanism; wherein the screw conveying mechanism comprises a cylinder 2, the discharge port 3 is installed at the lower end of the top of the cylinder 2, and the feed port 4 is installed at the upper end of the bottom of the cylinder 2, a screw conveying shaft 23 is coaxially arranged inside the cylinder 2, the end of the screw conveying shaft 23 is rotatably connected to the end of the cylinder 2, and a second drive motor 24 is coaxially installed on the bottom of the screw conveying shaft 23, the second drive motor 24 is installed on the cylinder 2, and under the operation of the second drive motor 24, the screw conveying shaft 23 is driven to rotate, so as to transport the calcium carbide falling in the cylinder 2 upward;
[0025] During the feeding process, Figure 1 As shown, connecting rods 17 are connected to both sides of the bottom of the cylinder 2, and the other end of the connecting rod 17 is rotatably mounted on a fixing frame 18, and the fixing frame 18 is fixed on the base 1. A telescopic frame for promoting its rotation is provided below the cylinder 2, and the telescopic frame can push the cylinder 2 to rotate with the connecting rod 17 as the center, so that the discharge port 3 is aligned with the feeding port of the acetylene reaction tank to ensure that the calcium carbide fully falls into the reaction tank. In actual use, a cover plate is often provided on the feeding port of the acetylene reaction tank. When adding materials, the cover plate needs to be opened first. Therefore, the rotation setting of the cylinder 2 can rotate the cylinder 2 upward first when opening the cover plate to avoid the cylinder 2 hindering the opening of the cover plate;
[0026] Specifically, Figure 2 As shown, the telescopic frame includes a telescopic mechanism 19, the top of the telescopic mechanism 19 is rotatably installed in the first U-shaped seat 21, and the first U-shaped seat 21 is fixedly connected to the cylinder 2, and the bottom of the telescopic mechanism 19 is rotatably installed in the second U-shaped seat 22, and the second U-shaped seat 22 is fixed on the second support plate 20, and the second support plate 20 is fixedly connected to the fixed frame 18. In actual use, the telescopic mechanism 19 is a hydraulic cylinder or an electric push rod.
[0027] When adding calcium carbide, Figure 1 and Figure 2 As shown, a crushing box 6 is provided above the bottom of the spiral conveying mechanism, the bottom of the crushing box 6 is connected to the base 1 through a support frame 16, a feeding port 7 is provided at the bottom of the crushing box 6, a bending hose 5 is connected to the bottom of the feeding port 7 through a flange, and the other end of the bending hose 5 is connected to the feeding port 4 through a flange, so as to ensure that the calcium carbide enters the cylinder 2 normally from the crushing box 6, and prevent the connection between the crushing box 6 and the cylinder 2 from being broken or damaged due to the rotation of the cylinder 2;
[0028] like Figure 3As shown, a discharge port 25 is provided at one end of the top of the crushing box 6 away from the spiral conveying mechanism, and two parallel crushing rollers 8 are provided inside the crushing box 6. Crushing blades 10 are provided on the surfaces of the two crushing rollers 8 and the two groups of blades are arranged in a staggered manner. The two crushing rollers 8 are located below the discharge port 25, that is, calcium carbide thrown in from the discharge port 25 directly falls between the two crushing rollers 8 and is crushed;
[0029] The ends of the crushing roller 8 are rotatably connected to both sides of the crushing box 6. One end of the crushing roller 8 penetrates the crushing box 6 and is connected to a transmission gear 9. The two transmission gears 9 are meshed with each other. A driving mechanism for driving the crushing roller 8 to rotate is provided below the crushing box 6. Figure 1 As shown, the driving mechanism includes a second pulley 11 arranged on the end of one of the crushing rollers 8, and a first pulley 12 is arranged below the second pulley 11, the first pulley 12 is connected to the second pulley 11 through a belt 13, and a first driving motor 14 is coaxially mounted on the first pulley 12, and the first driving motor 14 is mounted on a first supporting plate 15, and the first supporting plate 15 is located below the crushing box and is fixedly connected to the supporting frame 16, as shown in FIG. Figure 1 As shown, the first driving motor 14 drives the belt 13 to rotate, and the belt 13 drives the two crushing rollers 8 to rotate. The two crushing rollers 8 rotate towards each other under the drive of the two transmission gears 9, and the calcium carbide falling on the two crushing rollers 8 can be quickly crushed.
[0030] Specifically, calcium carbide will be put into the crushing box 6 from the discharge port 25. A wedge block 27 with an inclined top surface is provided below the discharge port 25. The wedge block 27 is fixed in the crushing box 6, and the top inclined surface of the wedge block 27 corresponds to the gap between the two crushing rollers 8. At this time, the calcium carbide will fall between the two crushing rollers 8 along the top surface of the wedge block 27, and will be crushed into small pieces through the rotation of the two crushing rollers 8. Subsequently, a guide plate 28 with an inclined setting that concentrates the calcium carbide to the drop port 7 is installed at the bottom of the crushing box 6. The top of the guide plate 28 is fixedly connected to the inner wall of the crushing box 6. The calcium carbide will gather along the guide plate 28 to the drop port 7 and finally fall into the cylinder 2, and then be transported to the acetylene reaction tank under the rotation of the screw conveying shaft 23 to complete the feeding operation in production.
[0031] Furthermore, in order to facilitate the material dropping operation of the discharge port 25 , a lower hopper 26 with a wide opening at the top is correspondingly installed on the top of the discharge port 25 .
[0032] Furthermore, in order to facilitate the alignment of the discharge port 3 with the feeding port on the acetylene reaction tank, universal wheels 29 are installed at the bottom corners of the base 1. The device can be pushed to move horizontally, which is convenient for the transportation of the device and for further adjustment of the corresponding position of the discharge port 3 when the cylinder 2 rotates. In actual use, the universal wheel 29 is a self-locking universal wheel.
[0033] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A feeding device for producing dissolved acetylene, comprising a base (1), characterized in that: A screw conveying mechanism for conveying calcium carbide is arranged above the base (1), a discharge port (3) is arranged below the top of the screw conveying mechanism, and a feed port (4) is arranged above the bottom of the screw conveying mechanism; A crushing box (6) is provided above the bottom of the screw conveying mechanism, the bottom of the crushing box (6) is connected to the base (1) via a support frame (16), a material drop opening (7) is provided at the bottom of the crushing box (6), a bending hose (5) is connected to the bottom of the material drop opening (7) via a flange, and the other end of the bending hose (5) is connected to the feed opening (4) via a flange; A discharge port (25) is provided at one end of the top of the crushing box (6) away from the spiral conveying mechanism. Two crushing rollers (8) are arranged in parallel inside the crushing box (6). Crushing blades (10) are provided on the surfaces of the two crushing rollers (8) and the two crushing rollers are close to each other. The two crushing rollers (8) are located below the discharge port (25), and the ends of the crushing rollers (8) are rotatably connected to the two sides of the crushing box (6). One end of the crushing roller (8) passes through the crushing box (6) and is connected to a transmission gear (9). The two transmission gears (9) are meshed with each other. A driving mechanism for driving the crushing rollers (8) to rotate is provided below the crushing box (6).
2. The feeding device for producing dissolved acetylene according to claim 1, characterized in that: The driving mechanism comprises a second pulley (11) arranged on the end of one of the crushing rollers (8), a first pulley (12) is arranged below the second pulley (11), the first pulley (12) is connected to the second pulley (11) through a belt (13), a first driving motor (14) is coaxially mounted on the first pulley (12), the first driving motor (14) is mounted on a first supporting plate (15), and the first supporting plate (15) is located below the crushing box and is fixedly connected to a supporting frame (16).
3. The feeding device for producing dissolved acetylene according to claim 1, characterized in that: The screw conveying mechanism comprises a cylinder (2), a discharge port (3) is mounted at the lower end of the top of the cylinder (2), and a feed port (4) is mounted at the upper end of the bottom of the cylinder (2), a screw conveying shaft (23) is coaxially arranged inside the cylinder (2), the end of the screw conveying shaft (23) is rotatably connected to the end of the cylinder (2), and a second drive motor (24) is coaxially mounted on the bottom of the screw conveying shaft (23), and the second drive motor (24) is mounted on the cylinder (2).
4. The feeding device for producing dissolved acetylene according to claim 3, characterized in that: Connecting rods (17) are connected to both sides of the bottom of the cylinder (2), and the other end of the connecting rod (17) is rotatably mounted on a fixing frame (18), and the fixing frame (18) is fixed on the base (1). A telescopic frame for driving the cylinder (2) to rotate is provided below the cylinder (2); The telescopic frame comprises a telescopic mechanism (19), the top of the telescopic mechanism (19) is rotatably mounted in a first U-shaped seat (21), and the first U-shaped seat (21) is fixedly connected to the cylinder (2), while the bottom of the telescopic mechanism (19) is rotatably mounted in a second U-shaped seat (22), and the second U-shaped seat (22) is fixed on a second support plate (20), and the second support plate (20) is fixedly connected to the fixed frame (18).
5. The feeding device for producing dissolved acetylene according to claim 1, characterized in that: A lower hopper (26) with a wide opening at the top is correspondingly mounted on the top of the discharge port (25).
6. The feeding device for producing dissolved acetylene according to claim 1, characterized in that: A wedge block (27) with an inclined top surface is provided below the discharge port (25). The wedge block (27) is fixed in the crushing box (6), and the top inclined surface of the wedge block (27) corresponds to the gap between the two crushing rollers (8).
7. The feeding device for producing dissolved acetylene according to claim 1 or 6, characterized in that: A guide plate (28) is installed at the bottom of the crushing box (6) and is arranged obliquely to collect calcium carbide toward the drop opening (7). The top of the guide plate (28) is fixedly connected to the inner wall of the crushing box (6).
8. The feeding device for producing dissolved acetylene according to claim 1, characterized in that: Universal wheels (29) are installed at the bottom corners of the base (1).