Flocking equipment with fluff recovery mechanism

Abstract

The utility model discloses flocking equipment with a fluff recovery mechanism. Comprising a flocking chamber, an electric field generation chamber, a down discharge chamber, an old down storage chamber, a recovery chamber, an air blower, a down suction air pipe, a down discharge air pipe, an isolation net, a flocking platform, a stirring motor, an insulation stirring blade, an electronic valve, a down collection funnel, a back flushing motor, a fixing base, a fan, a supporting frame, a filter cloth bag, a down discharge funnel, a down discharge valve, an end cover, a down suction fan, fixing bolts and nuts. A recycling chamber is arranged at the bottom end of the flocking chamber, and a down collecting funnel is fixedly connected to the inner wall of the recycling chamber; the flocking device is provided with the fluff recycling mechanism, redundant fluff in the flocking process can be filtered and recycled, fluff waste is avoided, cost is saved, meanwhile, the fluff in airflow is filtered and recycled through the closed design, the fluff can be prevented from diffusing out of the flocking device, operators are prevented from inhaling the fluff, and the body safety of surrounding people is protected.

Description

Technical Field

[0001] The utility model relates to the technical field of flocking equipment, in particular to a flocking equipment with a fluff recovery mechanism. Background Art

[0002] Flocking equipment is a special equipment used to evenly plant short fiber fluff on the surface of various substrates. It uses the principle of static electricity to precisely control the electric field and the charged state of the fluff to achieve vertical and uniform adhesion of the fluff on the substrate. Its working principle covers the basic principles of static electricity, charging treatment of the fluff, charge treatment of the substrate, attraction of opposite charges, vertical adhesion of the fluff, adhesive fixing of the fluff and other links to achieve a beautiful, comfortable and practical flocking effect. It is widely used in textiles, packaging, toys, automobiles, home decoration and other fields.

[0003] The existing flocking equipment has the following defects: First, there is a lack of a fluff recovery mechanism, and the fluff during the flocking process is difficult to collect, resulting in waste and increasing production costs; second, the fluff recovered during the flocking process will diffuse around and be distributed in the space through the exhaust airflow, causing pollution. The fine fluff floating in the air can be easily inhaled by the operator, endangering the operator's health. Utility Model Content

[0004] The purpose of the utility model is to provide a flocking device with a fluff recovery mechanism to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a flocking device with a down recovery mechanism, comprising a flocking chamber, a recovery chamber is arranged at the bottom end of the flocking chamber, a down collection funnel is fixedly connected to the inner wall of the recovery chamber, and the down collection funnel is conductively connected to the flocking chamber, an output end of the down collection funnel is conductively connected to a blower, a down unloading chamber is arranged at the top of the flocking chamber, an old down storage chamber is arranged at the top of the down unloading chamber, and the output end of the blower is conductively connected to the old down storage chamber, a fixed seat is fixedly connected to the inner wall of one side of the old down storage chamber, a support frame is fixedly connected to the outer wall of one side of the fixed seat, a filter cloth bag is sleeved on the support frame, and the filter cloth bag is fixedly connected to the outer wall of one side of the fixed seat, a back-blowing motor is fixedly connected to the outer wall of one side of the old down storage chamber, the output end of the back-blowing motor is fixedly connected to a fan, and the fan is arranged in the support frame.

[0006] As a further technical solution of the utility model, a flocking platform is fixedly connected to an inner wall of one side of the flocking room, a first electrostatic generator is fixedly connected to an outer wall of one side of the flocking platform, a down storage box is provided in the down unloading room, an electronic valve is conductively connected to an outer wall of one side of the down storage box, and the other end of the electronic valve is conductively connected to the flocking room.

[0007] As a further technical solution of the utility model, a second electrostatic generator is fixedly connected to the inner wall of the down storage box, a stirring motor is fixedly connected to the outer wall of one side of the down storage box, an insulating stirring blade is fixedly connected to the output end of the stirring motor, and the insulating stirring blade is arranged in the down storage box.

[0008] As a further technical solution of the utility model, a down unloading funnel is fixedly connected to the inner wall of the old down storage chamber, a down unloading valve is conductively connected to the outer wall on one side of the down unloading funnel, the other end of the down unloading valve is conductively connected to a down discharge funnel, and the down discharge funnel is arranged in the down unloading chamber, an end cover is fixedly connected to the output end of the down discharge funnel, and a down suction fan is fixedly connected to the outer wall on one side of the end cover.

[0009] As a further technical solution of the utility model, an electric field generating chamber is arranged on one outer wall of the flocking chamber, an isolation net is fixedly connected to the inner wall of the electric field generating chamber, an electric field generator is arranged on one side of the isolation net, and the electric field generator is fixedly connected to the inner wall of the electric field generating chamber.

[0010] As a further technical solution of the utility model, the output end of the down collection funnel is fixedly connected to a down absorption air pipe, and the other end of the down absorption air pipe is conductively connected to the blower, the output end of the blower is fixedly connected to a down discharge air pipe, and the down discharge air pipe is conductively connected to the old down storage chamber.

[0011] As a further technical solution of the utility model, a fixing bolt is sleeved on the outer wall of one side of the end cover, and the other end of the fixing bolt is sleeved on the velvet discharge funnel, and a nut is threadedly connected to the fixing bolt.

[0012] Compared with the prior art, the beneficial effects achieved by the utility model are as follows: the utility model is designed with a fluff recovery mechanism, which can filter and recover excess fluff during the flocking process, avoiding waste of fluff and saving costs. At the same time, through the closed design, the fluff in the air flow is filtered and recovered, which can prevent the fluff from spreading outside the flocking equipment and preventing the operator from inhaling it, thereby protecting the physical safety of people around. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a schematic diagram of the overall front view structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the overall front view cutaway structure of the utility model;

[0016] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of the A area in the middle;

[0017] Figure 4 for Figure 2 Schematic diagram of the enlarged structure of area B in the middle

[0018] Figure 5 for Figure 2 Schematic diagram of the enlarged structure of the C area in the middle.

[0019] In the figure: 1. Flocking room; 2. Electric field generating room; 3. Flocking unloading room; 4. Old flock storage room; 5. Recycling room; 6. Blower; 7. Flocking suction air pipe; 8. Flocking discharge air pipe; 9. Electric field generator; 10. Isolation net; 11. Flocking platform; 12. First electrostatic generator; 13. Flocking storage box; 14. Second electrostatic generator; 15. Stirring motor; 16. Insulated stirring blade; 17. Electronic valve; 18. Flocking funnel; 19. Back-blowing motor; 20. Fixed seat; 21. Fan; 22. Support frame; 23. Filter bag; 24. Flocking funnel; 25. Flocking valve; 26. Flocking funnel; 27. End cover; 28. Flocking fan; 29. ​​Fixing bolt; 30. Nut. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5The utility model provides an embodiment: a flocking device with a down recovery mechanism, including a flocking chamber 1, a recovery chamber 5 is arranged at the bottom end of the flocking chamber 1, a down collecting funnel 18 is fixedly connected to the inner wall of the recovery chamber 5, and the down collecting funnel 18 is conductively connected to the flocking chamber 1, and the output end of the down collecting funnel 18 is conductively connected to the blower 6, a down unloading chamber 3 is arranged at the top of the flocking chamber 1, an old down storage chamber 4 is arranged at the top of the down unloading chamber 3, and the output end of the blower 6 is conductively connected to the old down storage chamber 4, a fixed seat 20 is fixedly connected to the inner wall of one side of the old down storage chamber 4, a support frame 22 is fixedly connected to the outer wall of one side of the fixed seat 20, a filter cloth bag 23 is sleeved on the support frame 22, and the filter cloth bag 23 is fixed A back-blowing motor 19 is fixedly connected to an outer wall of one side of a fixed seat 20, and a fan 21 is fixedly connected to the output end of the back-blowing motor 19, and the fan 21 is arranged in a support frame 22; a flocking platform 11 is fixedly connected to an inner wall of one side of the flocking chamber 1, and a first electrostatic generator 12 is fixedly connected to an outer wall of one side of the flocking platform 11, and a down storage box 13 is arranged in the down unloading chamber 3, and an electronic valve 17 is conductively connected to an outer wall of one side of the down storage box 13, and the other end of the electronic valve 17 is conductively connected to the flocking chamber 1, and the first electrostatic generator 12 is used to charge the surface of the substrate; a second electrostatic generator 14 is fixedly connected to the inner wall of the down storage box 13, and a second electrostatic generator 14 is fixedly connected to an outer wall of one side of the down storage box 13 A stirring motor 15 is fixedly connected, and an insulated stirring blade 16 is fixedly connected to the output end of the stirring motor 15, and the insulated stirring blade 16 is arranged in the down storage box 13, and the stirring motor 15 and the insulated stirring blade 16 are used to stir the down to make it evenly charged; a down discharge funnel 24 is fixedly connected to the inner wall of the old down storage chamber 4, and a down discharge valve 25 is conductively connected to the outer wall of one side of the down discharge funnel 24, and the other end of the down discharge valve 25 is conductively connected to a down discharge funnel 26, and the down discharge funnel 26 is arranged in the down discharge chamber 3, and an end cover 27 is fixedly connected to the output end of the down discharge funnel 26, and a down suction fan 28 is fixedly connected to the outer wall of one side of the end cover 27, and the down discharge funnel 26 is used for discharging down, and the down suction fan 28 is used to discharge the down in the down discharge funnel 24. The wool is sucked into the down discharge funnel 26; an electric field generating chamber 2 is arranged on the outer wall of one side of the flocking chamber 1, an isolation net 10 is fixedly connected to the inner wall of the electric field generating chamber 2, an electric field generator 9 is arranged on one side of the isolation net 10, and the electric field generator 9 is fixedly connected to the inner wall of the electric field generating chamber 2, the isolation net 10 is used to isolate the flocking chamber 1 and the electric field generating chamber 2, and protect the electric field generator 9, and the electric field generator 9 is used to generate an electrostatic field; the output end of the down collecting funnel 18 is fixedly connected to the down suction air pipe 7, and the other end of the down suction air pipe 7 is conductively connected to the blower 6, the output end of the blower 6 is fixedly connected to the down discharge air pipe 8, and the down discharge air pipe 8 is conductively connected to the old down storage chamber 4, the down suction air pipe 7 and the down discharge air pipe 8 are used to recycle waste wool;A fixing bolt 29 is sleeved on one side outer wall of the end cover 27, and the other end of the fixing bolt 29 is sleeved on the lint discharge funnel 26. A nut 30 is threadedly connected on the fixing bolt 29. The fixing bolt 29 and the nut 30 are used to fix the end cover 27. ;

[0022] Working principle: When the utility model is used for flocking, firstly, the base material to be flocked is placed on the flocking platform 11 in the flocking chamber 1, and is charged by the first electrostatic generator 12, and the down in the down storage box 13 is charged with a charge opposite to that on the base material by the second electrostatic generator 14 in the down storage box 13, and at the same time, the stirring motor 15 drives the insulating stirring blade 16 to rotate, stirs the down and makes it evenly charged, and the electric field generator 9 in the electric field generating chamber 2 generates an electric field, opens the electronic valve 17, and the charged down is attracted to the surface of the base material to be charged with the opposite sex under the action of the electric field, so as to realize flocking, and the excess down in the flocking process falls into the down collecting funnel 18 in the recovery chamber 5, and is collected by the blower 6, the down suction air pipe 7 and the down discharge air pipe 8 The fluff in the collecting funnel 18 is transferred to the old fluff storage chamber 4, and the airflow carrying the fluff is filtered through the filter bag 23 on the fixed seat 20. The fluff in the filtered airflow is passed through the air. The back-blowing motor 19 is opened regularly to drive the fan 21 to rotate, and the support frame 22 is back-blown to blow the fluff attached to the outer surface of the filter bag 23 down and drop it into the fluff unloading funnel 24. The fluff unloading valve 25 in the fluff unloading chamber 3 is opened, and the fluff in the fluff unloading funnel 24 is sucked into the fluff discharge funnel 26 through the fluff suction fan 28 on the end cover 27. The fixing bolts 29 and the nuts 30 are removed, and the end cover 27 is opened to recover the waste fluff in the fluff discharge funnel 26 for reuse. The isolation net 10 is used to isolate the flocking chamber 1 and the electric field generating chamber 2 to protect the electric field generator 9.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A flocking device with a flock recovery mechanism, comprising a flocking chamber (1), characterized in that: The bottom end of the flocking chamber (1) is provided with a recovery chamber (5), the inner wall of the recovery chamber (5) is fixedly connected with a down collecting funnel (18), and the down collecting funnel (18) is conductively connected to the flocking chamber (1), the output end of the down collecting funnel (18) is conductively connected to a blower (6), the top end of the flocking chamber (1) is provided with a down unloading chamber (3), the top end of the down unloading chamber (3) is provided with an old down storage chamber (4), and the output end of the blower (6) is conductively connected to the old down storage chamber (4), and the old down storage chamber (4) is conductively connected to the old down storage chamber (4). ) is fixedly connected to an inner wall of one side of the fixed seat (20), a support frame (22) is fixedly connected to an outer wall of one side of the fixed seat (20), a filter bag (23) is sleeved on the support frame (22), and the filter bag (23) is fixedly connected to an outer wall of one side of the fixed seat (20), a back-blowing motor (19) is fixedly connected to an outer wall of one side of the old wool storage chamber (4), an output end of the back-blowing motor (19) is fixedly connected to a fan (21), and the fan (21) is arranged in the support frame (22).

2. The flocking device with a fluff recovery mechanism according to claim 1, characterized in that: A flocking platform (11) is fixedly connected to an inner wall of one side of the flocking chamber (1), a first electrostatic generator (12) is fixedly connected to an outer wall of one side of the flocking platform (11), a down storage box (13) is arranged in the down unloading chamber (3), an electronic valve (17) is conductively connected to an outer wall of one side of the down storage box (13), and the other end of the electronic valve (17) is conductively connected to the flocking chamber (1).

3. The flocking device with a fluff recovery mechanism according to claim 2, characterized in that: A second electrostatic generator (14) is fixedly connected to the inner wall of the down storage box (13), a stirring motor (15) is fixedly connected to the outer wall of one side of the down storage box (13), an insulating stirring blade (16) is fixedly connected to the output end of the stirring motor (15), and the insulating stirring blade (16) is arranged in the down storage box (13).

4. The flocking device with a fluff recovery mechanism according to claim 1, characterized in that: A down discharge funnel (24) is fixedly connected to the inner wall of the old down storage chamber (4); a down discharge valve (25) is conductively connected to one side of the outer wall of the down discharge funnel (24); the other end of the down discharge valve (25) is conductively connected to a down discharge funnel (26); the down discharge funnel (26) is arranged in the down discharge chamber (3); an end cover (27) is fixedly connected to the output end of the down discharge funnel (26); and a down suction fan (28) is fixedly connected to one side of the outer wall of the end cover (27).

5. The flocking device with a fluff recovery mechanism according to claim 2, characterized in that: An electric field generating chamber (2) is arranged on one outer wall of the flocking chamber (1), an isolation net (10) is fixedly connected to the inner wall of the electric field generating chamber (2), an electric field generator (9) is arranged on one side of the isolation net (10), and the electric field generator (9) is fixedly connected to the inner wall of the electric field generating chamber (2).

6. The flocking device with a fluff recovery mechanism according to claim 1, characterized in that: The output end of the down collection funnel (18) is fixedly connected to a down suction air pipe (7), and the other end of the down suction air pipe (7) is conductively connected to the blower (6); the output end of the blower (6) is fixedly connected to a down discharge air pipe (8), and the down discharge air pipe (8) is conductively connected to the old down storage chamber (4).

7. The flocking device with a fluff recovery mechanism according to claim 4, characterized in that: A fixing bolt (29) is sleeved on one side outer wall of the end cover (27), and the other end of the fixing bolt (29) is sleeved on the fleece discharge funnel (26), and a nut (30) is threadedly connected on the fixing bolt (29).

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