Semi-automatic cleaning device for reaction kettle

Abstract

The utility model discloses a semi-automatic cleaning device for a reaction kettle, which comprises a rack, a speed reducing motor and a pipe coiling device are fixedly connected to the rack, the pipe coiling device is positioned above the speed reducing motor, and the pipe coiling device is connected with the speed reducing motor through a chain; a high-pressure hose is wound on the pipe coiler, and one end, far away from the rack, of the high-pressure hose is fixedly connected with a three-dimensional rotating spray head; the rack is connected with a supporting pipe through an adjusting assembly, one end, far away from the rack, of the supporting pipe is fixedly connected with an auxiliary wheel, and the auxiliary wheel is matched with a high-pressure hose; the speed reducing motor drives the pipe coiling device to rotate so as to adjust the position of the three-dimensional rotating spray head in the vertical direction; the inclination angle of the supporting pipe is adjusted through the adjusting assembly, and then the distance between the three-dimensional rotating spray head and the rack is adjusted. According to the reaction kettle, the manufacturing process is simple, the operation is convenient, different positions in the reaction kettle can be cleaned, excessive physical labor of workers is not needed, the cleaning is thorough and convenient, and time and labor are saved.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to a semi-automatic cleaning device for a reaction kettle. Background Art

[0002] The reactor is a container for physical or chemical reactions, and is a pressure vessel device used to complete processes such as sulfidation, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation. Its main body is generally a main cylinder made of stainless steel plates. After each fermentation, the reactor needs to be cleaned so that the reactor can be reused. Usually, the staff uses a handheld nozzle to spray directly at the fermentation tank. This cleaning method requires long-term physical labor by the staff, and there are many dead corners inside the reactor. The staff needs to change the position of multiple flushing to flush different positions. The cleaning is not thorough and requires multiple flushing. The flushing is troublesome and is not suitable for the reactor cleaning industry. Utility Model Content

[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a semi-automatic cleaning device for a reactor, which has a simple manufacturing process and is easy to operate, and can clean different positions in the reactor without requiring excessive physical labor by the staff. The cleaning is thorough and convenient, saving time and effort. In order to achieve the above-mentioned purpose and other advantages according to the utility model, a semi-automatic cleaning device for a reactor is provided, comprising:

[0004] A frame, the frame is fixedly connected with a reduction motor and a pipe reel, the pipe reel is located above the reduction motor, and the pipe reel and the reduction motor are connected by a chain;

[0005] A high-pressure hose is wound on the hose reel, and a three-dimensional rotating nozzle is fixedly connected to one end of the high-pressure hose away from the frame;

[0006] The frame is connected with a support tube via an adjustment assembly, and an auxiliary wheel is fixedly connected to one end of the support tube away from the frame, and the auxiliary wheel matches the high-pressure hose;

[0007] The reduction motor drives the hose reel to rotate and adjust the vertical position of the three-dimensional rotating nozzle;

[0008] The inclination angle of the support pipe is adjusted by adjusting the components, thereby adjusting the distance between the three-dimensional rotating sprinkler head and the frame.

[0009] Preferably, a fixed wheel and a universal wheel with a brake are fixedly connected to the bottom of the frame.

[0010] Preferably, an armrest is fixedly connected to the middle position of the frame.

[0011] Preferably, the adjustment component also includes a fixing seat, on which a pin shaft and a rotating shaft hole are provided, and a plurality of pin shafts and lifting angle adjustment holes are provided at the edge of the fixing seat.

[0012] Compared with the prior art, the utility model has the following beneficial effects: through the three-dimensional rotating nozzle, the nozzle is driven by the pressurized water jet, and the 360-degree spherical surface is automatically rotated and sprayed, which can effectively complete 100% cleaning of the inner wall of the reactor. Through the pin shaft and the rotating shaft hole, the support tube rotates around this axis to adjust the elevation angle. It does not require excessive physical labor of the staff, and the cleaning is thorough and convenient, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the semi-automatic cleaning device for a reactor according to the utility model;

[0014] Figure 2 for Figure 1 The enlarged schematic diagram at A in the middle;

[0015] Figure 3 It is a structural schematic diagram of the semi-automatic cleaning device for a reactor according to the utility model during the cleaning process;

[0016] Figure 4 It is a three-dimensional structural schematic diagram of the semi-automatic cleaning device for a reactor according to the utility model. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] Reference Figure 1-4 A semi-automatic cleaning device for a reactor comprises: a frame 1, the frame 1 is fixedly connected with a reduction motor 2 and a hose reel 3, the hose reel 3 is located above the reduction motor 2, and the hose reel 3 and the reduction motor 2 are connected by a chain 4; the shafts at both ends of the hose reel 3 are installed on a bearing seat 13, and the bearing seat 13 is fastened to the frame 1 by screws. Sprockets 5 are fixedly connected to the hose reel 3 and the reduction motor 2, respectively. The hose reel 3 is used to receive a high-pressure hose 11.

[0019] A high-pressure hose 11 is wound around the hose reel 3, and a three-dimensional rotating nozzle 7 is fixedly connected to one end of the high-pressure hose 11 away from the frame 1. The three-dimensional rotating nozzle 7 is driven by a pressurized water jet, and the 360-degree spherical surface is automatically rotated and sprayed, which can effectively complete 100% cleaning of the inner wall of the reactor;

[0020] The frame 1 is connected to a support tube 12 via an adjustment assembly, and an auxiliary wheel 6 is fixedly connected to one end of the support tube 12 away from the frame 1, and the auxiliary wheel 6 matches the high-pressure hose 11;

[0021] The reduction motor 2 drives the hose reel 3 to rotate and adjust the position of the three-dimensional rotating nozzle 7 in the vertical direction;

[0022] The tilt angle of the support tube 12 is adjusted by the adjustment component, thereby adjusting the distance between the three-dimensional rotating nozzle 7 and the frame 1. The adjustment component includes a fixing seat, on which a pin and a rotating shaft hole 14 are provided, and the support tube 12 can rotate around the pin and the rotating shaft hole 14 of the fixing seat, and a plurality of pins and lifting angle adjustment holes 15 are provided at the edge of the fixing seat, and the support tube 12 selects the required elevation angle of the support tube 12 through the pin and the lifting angle adjustment hole 15.

[0023] Furthermore, a fixed wheel 9 and a universal wheel 10 with a brake are fixedly connected to the bottom of the frame 1, so as to facilitate the movement of the semi-automatic cleaning device for the reactor.

[0024] Furthermore, a handrail 8 is fixedly connected to the middle of the frame 1 .

[0025] like Figure 3 As shown, the semi-automatic cleaning device for the reactor is pushed to the correct position by the worker, and the support tube 12 is adjusted to a suitable elevation angle, the reactor cover 17 is opened, and the reduction motor is operated to slowly lower the three-dimensional rotating nozzle 7 to a proper position, and the cover 17 is covered and then clamped by the quick clamp 16; the water pipelines are connected, and the high-pressure pump station is started. The three-dimensional rotating nozzle 7 is driven by the pressurized water jet, and the 360-degree spherical surface is automatically rotated and sprayed, completing 100% cleaning of the inner wall of the reactor.

[0026] The number of devices and processing scale described here are used to simplify the description of the utility model. The application, modification and variation of the utility model are obvious to those skilled in the art.

[0027] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation scheme. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described here.

Claims

1. A semi-automatic cleaning device for a reactor, characterized in that: include: A frame (1), the frame (1) being fixedly connected with a reduction motor (2) and a pipe reel (3), the pipe reel (3) being located above the reduction motor (2), and the pipe reel (3) and the reduction motor (2) being connected via a chain (4); A high-pressure hose (11) is wound around the hose reel (3), and a three-dimensional rotating nozzle (7) is fixedly connected to one end of the high-pressure hose (11) away from the frame (1); The frame (1) is connected to a support tube (12) via an adjustment assembly, and an auxiliary wheel (6) is fixedly connected to one end of the support tube (12) away from the frame (1), and the auxiliary wheel (6) matches the high-pressure hose (11); The reduction motor (2) drives the hose reel (3) to rotate, thereby adjusting the position of the three-dimensional rotating nozzle (7) in the vertical direction; The inclination angle of the support pipe (12) is adjusted by adjusting the adjustment component, thereby adjusting the distance between the three-dimensional rotating spray head (7) and the frame (1).

2. A semi-automatic cleaning device for a reaction kettle as claimed in claim 1, characterized in that: A fixed wheel (9) and a universal wheel (10) with a brake are fixedly connected to the bottom of the frame (1).

3. A semi-automatic cleaning device for a reaction kettle as claimed in claim 2, characterized in that: A handrail (8) is fixedly connected to the middle of the frame (1).

4. A semi-automatic cleaning device for a reaction kettle as claimed in claim 3, characterized in that: The adjustment component also includes a fixing seat, on which a pin shaft and a rotating shaft hole (14) are provided, and a plurality of pin shafts and lifting angle adjustment holes (15) are provided at the edge of the fixing seat.

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