Wet-type scale-breaking stretch-bending straightening machine

By using a spray device with a combination of wet technology and a multi-channel spray pipe in the scale-breaking straightener, the problem of poor dust removal effect of dry equipment is solved, the oxide scale is thoroughly cleaned, the cleanliness and environmental protection in the equipment is improved, and the environment and the health of operators at the production site are improved.

CN222568868UActive Publication Date: 2025-03-07XIANGYANG BOYA PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202420566529.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-03-07
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The existing dry scale-breaking straightener has limited dust removal effect, which makes it difficult to clean up floating dust, affecting the production site environment and the health of operators, and dust accumulation in the equipment, making it difficult to clean up.

Method used

A wet scale-breaking bending straightening machine is designed, and it is cleaned by a spray device, including three-way spray pipes for cleaning the roller box, strip steel surface and the inner wall of the equipment. Combined with wastewater discharge device and protective device, the oxide scale is achieved thoroughly.

Benefits of technology

It effectively removes the oxide scales that fall off from the strip steel in the scale-breaking and bending straightening machine, especially the dust removal effect of floating dust is significant, avoiding the oxide scales sticking to the plate and strips, improving the cleanliness and environmental protection in the equipment, and improving the environment and the health of the operators at the production site.

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Abstract

A wet-type scale-breaking stretch-bending straightener is used for working procedures before pickling of a continuous pickling line of steel strips. The upper cross beam and the lower cross beam are fixed on the rack, the lifting device is connected with the upper cross beam, the roller system is arranged on the upper cross beam and the rack, the spraying device is arranged on the roller system and the rack, the waste water discharging device is connected to the bottom of the rack, and the protection device is arranged on the rack. And the spraying device consists of three paths of spraying pipes, namely a first path of spraying pipe for cleaning the roller box, a second path of spraying pipe for cleaning the surface of the strip steel and a third path of spraying pipe for cleaning the inner wall of equipment. The scale-breaking stretch-bending straightener can thoroughly clean oxide scales falling off from strip steel in the scale-breaking stretch-bending straightener, especially has an obvious dust removal effect on floating dust, and after a plate strip enters an outlet tension roller or other guide rollers, the oxide scales cannot be rolled and adhered to the plate strip, so that the interior of the scale-breaking stretch-bending straightener is cleaner and more environment-friendly, and the service life of the scale-breaking stretch-bending straightener is prolonged. And the production field environment can be effectively improved, and the body health of operators is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal rolling machinery, in particular to a wet scale breaking, bending and straightening machine used before pickling in a continuous pickling line for steel strips. Background Art

[0002] In the continuous pickling unit, in order to improve the pickling efficiency of the plate and strip, the plate and strip need to be mechanically scaled before pickling, and the descaling and bending straightening machine is the key equipment for mechanical descaling. It can correct the shape of the plate and strip while mechanically descaling, and can also be used to straighten the shape of the plate and strip alone. At this time, the spray device is not put into use.

[0003] At present, the most common type of descaling, bending and straightening machines at home and abroad is dry descaling, bending and straightening machines, which rely on suction and dust removal devices to clean the detached oxide skin, but there are the following disadvantages:

[0004] 1. The dust removal effect of the air suction dust removal device of the dry descaling and bending straightening machine is limited, especially the floating dust is difficult to clean, which seriously affects the production site environment and the health of operators.

[0005] 2. It is easy to cause a large amount of dust to accumulate in the equipment, which is extremely difficult to clean.

[0006] 3. Due to the rolling of oxidized iron scale between the working rollers, the oxidized iron scale adheres to the plate and strip. When the plate and strip enter the exit tension roller or other guide rollers, it is easy to fall off again in the subsequent working section. Summary of the invention

[0007] In order to overcome the deficiencies of the prior art, the utility model aims to provide a wet scale breaking, bending and straightening machine to improve the working environment at the operation site.

[0008] In order to achieve the above-mentioned purpose of the invention, the upper beam and lower beam of the wet scale breaking, bending and straightening machine of the utility model are fixed on the frame, the lifting device is connected to the upper beam, the roller system is installed on the upper beam and the frame, the spraying device is installed on the roller system and the frame, the wastewater discharge device is connected to the bottom of the frame, and the protective device is installed on the frame.

[0009] Furthermore, the spray device is composed of three spray pipes, including a first spray pipe for cleaning the roller box, a second spray pipe for cleaning the surface of the strip, and a third spray pipe for cleaning the inner wall of the equipment.

[0010] Furthermore, the first spray pipe is installed on the upper part of the frame, and a manual butterfly valve, a solenoid valve, a pipeline and a pipe cap are installed on the main pipeline of the first spray pipe. The main pipeline of the first spray pipe is connected to multiple hoses through multiple three-way reducers, and the multiple hoses are connected to multiple roller box cleaning spray pipes through multiple sets of quick connectors. Multiple nozzles are installed on each roller box cleaning spray pipe, and a pipe cap is installed at the terminal of each roller box cleaning spray pipe.

[0011] Furthermore, the second spray pipe is installed in the middle of the frame, and the main pipeline of the second spray pipe is equipped with a manual butterfly valve 2, a solenoid valve 2, a pipeline and a pipe cap 3. The main pipeline of the second spray pipe is connected to multiple strip steel surface cleaning spray pipes through multiple elbows 1 and pull rod type quick connectors. Multiple nozzles 2 are installed on each strip steel surface cleaning spray pipe, and each nozzle 2 is set with a spraying angle. Each strip steel surface cleaning spray pipe is provided with an anti-collision column for preventing the nozzle 2 from being damaged by the strip steel, and a pipe cap 4 is installed at the terminal of each strip steel surface cleaning spray pipe.

[0012] Furthermore, the third spray pipe is installed at the lower part of the frame, and the main pipeline of the third spray pipe is equipped with a manual butterfly valve three, a solenoid valve three, a pipeline and a pipe cap five. The main pipeline is connected to multiple equipment inner wall cleaning spray pipes through multiple elbows two, and each equipment inner wall cleaning spray pipe is equipped with multiple nozzles three, and a pipe cap six is ​​installed at the terminal of each equipment inner wall cleaning spray pipe.

[0013] Furthermore, the main pipelines of the first spray pipe and the second spray pipe are connected to the solenoid valve four through a one-way valve and a three-way connection, and the solenoid valve four is connected to industrial compressed air.

[0014] Furthermore, the inlet and outlet guide grooves of the wastewater discharge device are installed on the frame, the collecting groove is installed at the bottom of the frame, the inner side of the frame is installed with a side strip, the bottom of the collecting groove is connected to the main drain pipe, the main drain pipe is fixed to the bottom of the frame by pipe clamps and screws, and the main drain pipe is connected to the high-pressure water flushing pipe.

[0015] The front and rear tension rollers of the utility model can provide sufficient tension for the strip steel, and the descaling and bending straightening machine can provide bending amount for the strip steel. Under the joint action of stretching and bending, the strip steel can produce a certain elongation, so that the oxide scale on its surface can peel off and crack. The oxide scale fallen off the surface of the equipment and the strip steel is cleaned by the spray device and discharged into the sedimentation tank with the wastewater discharge device, so as to avoid floating dust from polluting the on-site environment. The protective device can play a role in waterproofing and dustproofing.

[0016] Compared with the prior art, the utility model can thoroughly clean the oxide scale shed from the strip steel in the descaling, bending and straightening machine, especially the dust removal effect on floating dust is quite obvious. When the plate and strip enter the exit tension roller or other guide rollers, the oxide scale will not be rolled and adhered to the plate and strip, making the descaling, bending and straightening machine cleaner and more environmentally friendly, which can effectively improve the production site environment and protect the health of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the utility model.

[0018] Figure 2 yes Figure 1 Side view of.

[0019] Figure 3 yes Figure 1 Schematic diagram of the structure of the first spray pipe.

[0020] Figure 4 yes Figure 3 Side view of.

[0021] Figure 5 yes Figure 1 A schematic diagram of the structure of the second spray pipe.

[0022] Figure 6 yes Figure 5 Side view of.

[0023] Figure 7 yes Figure 1 A schematic diagram of the structure of the third spray pipe.

[0024] Figure 8 yes Figure 7 Side view of.

[0025] Fig. 9 yes Figure 1 Schematic diagram of the structure of the wastewater discharge device.

[0026] Fig.10 yes Fig. 9 Side view of.

[0027] In the figure: 1, frame; 2, upper crossbeam; 3, lower crossbeam; 4, lifting device; 5, roller system; 6, spray device; 7, protective device; 8, wastewater discharge device; 9, first spray; 10, manual butterfly valve 1; 11, solenoid valve 1; 12, pipe cap 1; 13, three-way reducer; 14, hose; 15, quick connector; 16, roller box cleaning spray pipe; 17, nozzle 1; 18, pipe cap 2; 19, second spray pipe; 20, manual butterfly valve 2; 21, solenoid valve 2; 22, pipe cap 3; 23, elbow 1; 24, Pull rod type quick connector; 25. Spray pipe for cleaning the surface of strip steel; 27. Anti-collision column; 28. Pipe cap four; 29. ​​Third-way spray pipe; 30. Manual butterfly valve three; 31. Solenoid valve three; 32. Pipe cap five; 33. Elbow two; 34. Spray pipe for cleaning the inner wall of equipment; 35. Nozzle three; 36. Pipe cap six; 37. Check valve; 38. Tee; 39. Solenoid valve four; 40. Diversion groove; 41. Collection groove; 42. Edge strip; 43. Main drain pipe; 44. Pipe clamp; 45. Screws; 46. High-pressure water flushing pipeline; 47. Strip steel. DETAILED DESCRIPTION

[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 As shown, the upper crossbeam 2 and the lower crossbeam 3 of the wet descaling and bending straightening machine of the utility model are fixed on the frame 1, the lifting device 4 is connected to the upper crossbeam 2, the roller system 5 is installed on the upper crossbeam 2 and the frame 1, the spray device 6 is installed on the roller system 5 and the frame 1, the wastewater discharge device 8 is connected to the bottom of the frame 1, and the protective device 7 is installed on the frame 1; the spray device 6 is mainly composed of three spray pipes, the first spray pipe 9 is used to clean the roller box, the second spray pipe 19 is used to clean the strip surface, and the third spray pipe 29 is used to clean the inner wall of the equipment.

[0029] The first spray pipe 9 is installed on the upper part of the frame 1. The main pipeline of the first spray pipe 9 is equipped with a manual butterfly valve 10, a solenoid valve 11, a pipeline and a pipe cap 12. The main pipeline of the first spray pipe 9 is connected to five hoses 14 through five three-way reducers 13. The five hoses 14 are connected to five roller box cleaning spray pipes 16 through five sets of quick connectors 15. Thirteen nozzles 17 are installed on each roller box cleaning spray pipe 16, and a pipe cap 2 18 is installed at the terminal of each roller box cleaning spray pipe 16.

[0030] The second spray pipe 19 is installed in the middle of the frame 1. The main pipeline of the second spray pipe 19 is equipped with a manual butterfly valve 20, a solenoid valve 21, and a pipeline and a pipe cap 3 22. The main pipeline of the second spray pipe 19 is connected to six strip steel surface cleaning spray pipes 25 through six elbows 23 and a pull rod type quick connector 24. Each strip steel surface cleaning spray pipe 25 is installed with thirteen nozzles 26, each nozzle 26 is set with a spraying angle, and each strip steel surface cleaning spray pipe 25 is provided with an anti-collision column 27 for preventing the nozzle 26 from being damaged by the strip steel 47. A pipe cap 4 28 is installed at the terminal of each strip steel surface cleaning spray pipe 25.

[0031] The third spray pipe 29 is installed at the lower part of the frame 1. The main pipeline of the third spray pipe 29 is equipped with a manual butterfly valve 30, a solenoid valve 31, and a pipeline and a pipe cap 5 32. The main pipeline is connected to four equipment inner wall cleaning spray pipes 34 through four elbows 2 33. Twelve nozzles 3 35 are installed on each equipment inner wall cleaning spray pipe 34, and a pipe cap 6 36 is installed at the terminal of each equipment inner wall cleaning spray pipe 34.

[0032] The main pipelines of the first spray pipe 9 and the second spray pipe 19 are connected to the solenoid valve four 39 through the one-way valve 37 and the three-way valve 38. The solenoid valve four 39 is connected to the industrial compressed air for quickly cleaning the residual water in the first spray pipe 9 and the second spray pipe 19. It is suitable for straightening the plate shape alone. At this time, the spray device is not put into use.

[0033] The inlet and outlet guide grooves 40 of the wastewater discharge device 8 are installed on the frame 1, the collection groove 41 is installed at the bottom of the frame 1, and the side strips 42 are installed on the inner side of the frame. The bottom of the collection groove 41 is connected to the main drainage pipe 43, and the main drainage pipe 43 is fixed to the bottom of the frame 1 through the pipe clamp 44 and the screw 45. The main drainage pipe 43 is connected to the high-pressure water flushing pipe 46 for regularly cleaning the oxide scale and other debris in the main drainage pipe 43.

Claims

1. A wet scale breaking bending straightening machine, characterized in that: The upper crossbeam (2) and the lower crossbeam (3) of the wet scale breaking bending and straightening machine are fixed on a frame (1); the lifting device (4) is connected to the upper crossbeam (2); the roller system (5) is installed on the upper crossbeam (2) and the frame (1); the spray device (6) is installed on the roller system (5) and the frame (1); the wastewater discharge device (8) is connected to the bottom of the frame (1); and the protective device (7) is installed on the frame (1).

2. The wet scale breaking and bending straightening machine according to claim 1 is characterized in that: The spray device (6) is composed of three spray pipes, including a first spray pipe (9) for cleaning the roller box, a second spray pipe (19) for cleaning the surface of the strip steel, and a third spray pipe (29) for cleaning the inner wall of the equipment.

3. The wet scale breaking and bending straightening machine according to claim 2 is characterized in that: The first spray pipe (9) is installed on the upper part of the frame (1); a manual butterfly valve (10), a solenoid valve (11), a pipeline and a pipe cap (12) are installed on the main pipeline of the first spray pipe (9); the main pipeline of the first spray pipe (9) is connected to a plurality of hoses (14) through a plurality of three-way reducer pipe joints (13); the plurality of hoses (14) are connected to a plurality of roller box cleaning spray pipes (16) through a plurality of sets of quick connectors (15); a plurality of nozzles (17) are installed on each roller box cleaning spray pipe (16); and a pipe cap (18) is installed at the terminal of each roller box cleaning spray pipe (16).

4. The wet scale breaking and bending straightening machine according to claim 2 is characterized in that: The second spray pipe (19) is installed in the middle of the frame (1); a manual butterfly valve (20), a solenoid valve (21), and a pipe and pipe cap (22) are installed on the main pipe of the second spray pipe (19); the main pipe of the second spray pipe (19) is connected to a plurality of strip steel surface cleaning spray pipes (25) through a plurality of elbows (23) and a pull rod type quick connector (24); a plurality of nozzles (26) are installed on each strip steel surface cleaning spray pipe (25); each nozzle (26) is provided with a spraying angle; an anti-collision column (27) is provided on each strip steel surface cleaning spray pipe (25) for preventing the nozzle (26) from being damaged by the strip steel (47); and a pipe cap (28) is installed at the terminal of each strip steel surface cleaning spray pipe (25).

5. The wet scale breaking and bending straightening machine according to claim 2, characterized in that: The third spray pipe (29) is installed at the lower part of the frame (1); a manual butterfly valve (30), a solenoid valve (31), a pipeline and a pipe cap (5) (32) are installed on the main pipeline of the third spray pipe (29); the main pipeline is connected to a plurality of equipment inner wall cleaning spray pipes (34) through a plurality of elbows (33); a plurality of nozzles (35) are installed on each equipment inner wall cleaning spray pipe (34); and a pipe cap (6) (36) is installed at the terminal of each equipment inner wall cleaning spray pipe (34).

6. The wet scale breaking and bending straightening machine according to claim 2, characterized in that: The main pipelines of the first spray pipe (9) and the second spray pipe (19) are connected to the solenoid valve four (39) through a one-way valve (37) and a three-way connection (38), and the solenoid valve four (39) is connected to industrial compressed air.

7. The wet scale breaking and bending straightening machine according to claim 1, characterized in that: The inlet and outlet guide grooves (40) of the wastewater discharge device (8) are mounted on the frame (1), the collecting groove (41) is mounted on the bottom of the frame (1), a side strip (42) is mounted on the inner side of the frame, the bottom of the collecting groove (41) is connected to a main drainage pipe (43), the main drainage pipe (43) is fixed to the bottom of the frame (1) by means of a pipe clamp (44) and a screw (45), and the main drainage pipe (43) is connected to a high-pressure water flushing pipe (46).