Aluminum material forming stamping device
By designing an installation mechanism including a fixing mechanism, a transverse cylinder, a fixing sleeve, an insertion rod, a press head, a round head, a spring, a detached rod and a clamping mechanism in an aluminum molding stamping device, the complex and time-consuming operation of replacing a stamping head in the existing device is solved, and the rapid installation and fixation of the press head is achieved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421304675.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-09
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-09
AI Technical Summary
The existing aluminum molding stamping device is complex and time-consuming when replacing the stamping head, resulting in extended downtime of the production line and affecting production efficiency and output.
An aluminum molding stamping device is designed, and an installation mechanism including a fixing mechanism, a transverse cylinder, a fixing sleeve, an insertion rod, a press head, a round head, a spring, a unlocking rod and a clamping mechanism is used to achieve rapid installation and fixation of the press head through the coordinated action of these components.
It realizes rapid installation and fixation of the indenter, simplifies the operation process, improves installation efficiency, reduces maintenance difficulty, ensures the stability and reliability of the equipment, reduces equipment downtime, and improves the operating stability and product quality of the production line.
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Figure CN222568884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum material forming and stamping, and more specifically, to an aluminum material forming and stamping device. Background Art
[0002] In the existing technology, the aluminum forming stamping device is one of the indispensable equipment in aluminum processing. However, there is a significant problem in the use of the existing stamping device, that is, the punching head cannot be easily replaced. The punching head is a key component in the stamping device that directly contacts the aluminum material and performs forming processing on it. Different punching heads are suitable for forming aluminum materials of different shapes and sizes. Therefore, the replacement of the punching head is crucial to improving the scope of application and flexibility of the stamping device. However, the existing equipment usually requires more complicated operating steps and a longer time when replacing the punching head, which not only increases the difficulty of operation, but also may cause the downtime of the production line to be prolonged, thereby affecting production efficiency and output.
[0003] In addition, due to the inconvenience of replacing the punch head, operators may encounter difficulties during daily maintenance and replacement, causing the equipment to be in poor condition for a long time, which in turn affects the quality and precision of aluminum forming. In some cases, some orders may even be forced to be abandoned due to the inability to replace the appropriate punch head in time, which undoubtedly causes losses to the economic benefits of the production enterprise. Therefore, improving the design of the aluminum forming punching device so that it can quickly and easily replace the punch head has become the key to improving the applicability and production efficiency of the equipment. This improvement can not only reduce maintenance time and difficulty, but also ensure that the punching device is always in the best working condition, improving the operation stability and product quality of the production line. Utility Model Content
[0004] In view of the problems existing in the prior art, the utility model provides an aluminum material forming and stamping device to solve the technical problems mentioned in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum forming stamping device, including a support frame, which is installed on external equipment, and a mounting mechanism is arranged on the support frame, and the mounting mechanism includes a fixing mechanism, a transverse cylinder, a fixing sleeve, an insertion rod, a pressure head, a round head, a spring, an unfastening rod and a clamping mechanism, the fixing mechanism is installed on the support frame, the transverse cylinder is installed on the support frame, and the fixing sleeve is installed on the protruding end of the transverse cylinder, a pressure head is installed on the insertion rod, the insertion rod is slidably connected in the fixing sleeve, the round head is installed on the insertion rod, the spring is installed in the insertion rod, and the spring is pressed in the fixing sleeve, and the clamping mechanism is cooperatively connected to the unfastening rod and the fixing sleeve.
[0006] The utility model is further configured such that the clamping mechanism includes a clamping rod, a plurality of lateral grooves are provided on the side wall of the fixing sleeve, the unfastening rod and the clamping rod are respectively slidably connected in the lateral grooves, a plurality of annular grooves are provided on the side wall of the insertion rod, the clamping rod and the unfastening rod are respectively connected in the annular grooves, and the design of the clamping mechanism ensures the convenience of clamping.
[0007] The utility model is further configured that a push rod is provided between the unlocking rod and the clamping rod, and intermediate rods are provided on both sides of the push rod. The intermediate rods are slidably connected in the annular groove, and the design of the push rod ensures the convenience of unlocking.
[0008] The utility model is further configured such that upper ends of the plurality of annular grooves are respectively provided with bevels, and the design of the bevels prevents the annular grooves from affecting the convenience of insertion.
[0009] The utility model is further configured that a reinforcement ring is rotatably provided on the fixing sleeve, the unfastening rod, the intermediate rod and the clamping rod are respectively fitted on both sides of the reinforcement ring, a reducing ring is provided on the side wall of the reinforcement ring, the reducing ring abuts against the top rod, and the design of the reducing ring ensures the convenience of unfastening.
[0010] The utility model is further configured such that a fixing plate is provided on the fixing sleeve, and a plurality of pull rods are provided on the side wall of the reinforcing ring. The design of the pull rods ensures the convenient rotation of the reinforcing ring.
[0011] The utility model is further configured that the fixing mechanism comprises a vertical cylinder and a folding plate, the vertical cylinder is mounted on a supporting frame, and the folding plate is mounted on an extended end of the vertical cylinder, and the design of the fixing mechanism ensures the continuity of the bending.
[0012] The utility model is further configured that two vertical cylinders are provided, and a pressing plate is provided on the extended end of the other vertical cylinder.
[0013] Beneficial effects:
[0014] Compared with the prior art, the utility model provides an aluminum forming stamping device, which has the following beneficial effects:
[0015] 1. The installation mechanism realizes the rapid installation and fixation of the pressure head through the coordinated action of the fixing mechanism, transverse cylinder, fixing sleeve, insertion rod, pressure head, round head, spring, release rod and clamping mechanism. The operator first slides the insertion rod into the fixing sleeve, and the round head on the insertion rod is pressed on the release rod. The release rod, the middle rod and the clamping rod are moved outward synchronously. When the insertion rod is inserted into the fixing sleeve, the round head directly contacts the inner wall of the fixing sleeve, and the spring applies rebound force to ensure the stable clamping of the clamping rod and the annular groove. The design of the installation mechanism simplifies the operation process, improves the installation efficiency, reduces the maintenance difficulty, and ensures the stability and reliability of the equipment.
[0016] 2. The clamping mechanism realizes the quick connection and stable fixation between the fixed sleeve and the insertion rod through the cooperation of the clamping rod and the release rod. The clamping rod is slidably connected in the lateral groove of the fixed sleeve, and the release rod is slidably connected in the lateral groove of the fixed sleeve. There is a push rod and an intermediate rod between the two. When the connection needs to be released, the reinforcing ring is rotated so that the reducing ring is pressed against the push rod, thereby releasing the fixation between the clamping rod and the annular groove. The design of the clamping mechanism simplifies the operation process, improves maintenance efficiency, reduces equipment downtime, and ensures the continuity and stability of production. At the same time, the design of the clamping mechanism ensures the convenience and safety of operation and reduces the workload of operators.
[0017] 3. The fixing mechanism realizes the rapid fixing and forming of aluminum materials through the configuration of vertical cylinders and folding plates. The vertical cylinder drives the folding plates to bend the aluminum materials, and the pressing plates fix the aluminum materials. The design of the fixing mechanism improves the stability and uniformity of the forming process and avoids the influence of forming quality due to the movement or deformation of aluminum materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the aluminum material forming and stamping device in the utility model;
[0019] Figure 2 It is a structural schematic diagram of the installation mechanism in the utility model;
[0020] Figure 3 For the utility model Figure 2 A schematic cross-sectional structure diagram of ;
[0021] Figure 4 It is a structural schematic diagram of the insertion rod in the utility model;
[0022] Figure 5 It is a structural schematic diagram of the fixing sleeve in the utility model.
[0023] In the figure: 1. support frame; 2. horizontal cylinder; 3. fixing sleeve; 4. insertion rod; 5. pressure head; 6. round head; 7. spring; 8. release rod; 9. clamping rod; 10. lateral groove; 11. annular groove; 12. push rod; 13. intermediate rod; 14. groove; 15. reinforcement ring; 16. reducing ring; 17. fixing plate; 18. pull rod; 19. vertical cylinder; 20. folding plate; 21. pressure plate. DETAILED DESCRIPTION
[0024] The present invention will be further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.
[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0026] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0027] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0028] See also Figure 1-5 , see Figure 1-5 , an aluminum forming stamping device, including a support frame 1, the support frame 1 is installed on an external device, a mounting mechanism is arranged on the support frame 1, the mounting mechanism includes a fixing mechanism, a transverse cylinder 2, a fixing sleeve 3, an insertion rod 4, a pressure head 5, a round head 6, a spring 7, an unfastening rod 8 and a clamping mechanism, the fixing mechanism is installed on the support frame 1, the transverse cylinder 2 is installed on the support frame 1, and the fixing sleeve 3 is installed on the protruding end of the transverse cylinder 2, a pressure head 5 is installed on the insertion rod 4, the insertion rod 4 is slidably connected in the fixing sleeve 3, the round head 6 is installed on the insertion rod 4, the spring 7 is installed in the insertion rod 4, and the spring 7 is pressed in the fixing sleeve 3, the clamping mechanism is cooperatively connected to the unfastening rod 8 and the fixing sleeve 3, the clamping mechanism includes a clamping rod 9, and a plurality of A lateral groove 10, an unfastening rod 8 and a clamping rod 9 are respectively slidably connected in the lateral groove 10, a plurality of annular grooves 11 are provided on the side wall of the insertion rod 4, the clamping rod 9 and the unfastening rod 8 are respectively connected in the annular groove 11, a push rod 12 is provided between the unfastening rod 8 and the clamping rod 9, intermediate rods 13 are provided on both sides of the push rod 12, the intermediate rods 13 are slidably connected in the annular groove 11, and a plurality of annular grooves 11 are respectively provided with grooves 14 at the upper ends, a reinforcing ring 15 is rotatably provided on the fixing sleeve 3, the unfastening rod 8, the intermediate rod 13 and the clamping rod 9 are respectively attached to both sides of the reinforcing ring 15, a reducing ring 16 is provided on the side wall of the reinforcing ring 15, the reducing ring 16 abuts against the push rod 12, a fixing plate 17 is provided on the fixing sleeve 3, and a plurality of pull rods 18 are provided on the side wall of the reinforcing ring 15.
[0029] In this embodiment, when the corresponding pressing head 5 needs to be installed, the insertion rod 4 is first slidably connected in the fixing sleeve 3. Since the round head 6 is installed on the insertion rod 4 and the round head 6 is pressed on the unfastening rod 8, the unfastening rod 8, the intermediate rod 13 and the clamping rod 9 can be moved outward synchronously, and the plurality of annular grooves 11 are also respectively provided with grooves 14. Therefore, when the insertion rod 4 is inserted into the fixing sleeve 3, the round head 6 can be directly pressed against the inner wall of the fixing sleeve 3, and the spring 7 is pressed in the fixing sleeve 3 to apply a rebound force, thereby ensuring the stability of the clamping of the clamping rod 9 and the annular groove 11, and the pressing head 5 is fixed more conveniently. When the connection needs to be released, the reducing ring 16 is pressed on the top rod 12 by rotating the reinforcing ring 15, and then the fixation between the clamping rod 9 and the annular groove 11 is released, thereby completing the release process.
[0030] See also Figure 1 As an implementation method of the fixing mechanism: the fixing mechanism includes a vertical cylinder 19 and a folding plate 20, the vertical cylinder 19 is installed on the support frame 1, the folding plate 20 is installed on the protruding end of the vertical cylinder 19, two vertical cylinders 19 are provided, and a pressing plate 21 is provided on the protruding end of the other vertical cylinder 19.
[0031] More specifically, the corresponding aluminum material is placed in the support frame 1, fixed by the pressing plate 21, then bent by the folding plate 20, and effectively fixed by the pressing head 5, thereby completing the forming process of the aluminum material.
[0032] In summary, when the overall equipment is in use or running: when the corresponding pressure head 5 needs to be installed, the insertion rod 4 is first slidably connected in the fixed sleeve 3. Since a round head 6 is installed on the insertion rod 4, and the round head 6 is pressed on the unfastening rod 8, the unfastening rod 8, the intermediate rod 13 and the clamping rod 9 can be moved outward synchronously, and a plurality of annular grooves 11 are also respectively provided with grooves 14. Therefore, when the insertion rod 4 is inserted into the fixed sleeve 3, the round head 6 can be directly pressed against the inner wall of the fixed sleeve 3, and the spring 7 is pressed in the fixed sleeve 3 to apply a rebound force, thereby ensuring the stability of the clamping of the clamping rod 9 and the annular groove 11, and the pressure head 5 is fixed more conveniently. When the connection needs to be released, the reducing ring 16 is pressed on the top rod 12 by rotating the reinforcing ring 15, and then the fixation between the clamping rod 9 and the annular groove 11 will be released, thereby completing the release process.
[0033] The corresponding aluminum material is placed in the support frame 1, fixed by the pressing plate 21, then bent by the folding plate 20, and effectively fixed by the pressing head 5, thereby completing the forming process of the aluminum material.
[0034] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. Aluminum material forming and stamping device, comprising a support frame (1), characterized in that: The support frame (1) is mounted on an external device. The support frame (1) is provided with a mounting mechanism, which comprises a fixing mechanism, a transverse cylinder (2), a fixing sleeve (3), an insertion rod (4), a pressure head (5), a round head (6), a spring (7), an unfastening rod (8) and a clamping mechanism. The fixing mechanism is mounted on the support frame (1), the transverse cylinder (2) is mounted on the support frame (1), and the fixing sleeve (3) is mounted on the protruding end of the transverse cylinder (2). The insertion rod (4) is mounted with a pressure head (5), the insertion rod (4) is slidably connected in the fixing sleeve (3), the round head (6) is mounted on the insertion rod (4), the spring (7) is mounted in the insertion rod (4), and the spring (7) is pressed in the fixing sleeve (3). The clamping mechanism is connected to the unfastening rod (8) and the fixing sleeve (3) in a coordinated manner.
2. The aluminum material forming punching device according to claim 1 is characterized in that: The clamping mechanism comprises a clamping rod (9), a plurality of lateral grooves (10) are provided on the side wall of the fixing sleeve (3), the release rod (8) and the clamping rod (9) are respectively slidably connected in the lateral grooves (10), and a plurality of annular grooves (11) are provided on the side wall of the insertion rod (4), the clamping rod (9) and the release rod (8) are respectively connected in the annular grooves (11).
3. The aluminum material forming punching device according to claim 2, characterized in that: A push rod (12) is provided between the unlocking rod (8) and the clamping rod (9), and intermediate rods (13) are provided on both sides of the push rod (12), and the intermediate rods (13) are slidably connected in the annular groove (11).
4. The aluminum material forming punching device according to claim 3 is characterized in that: The upper ends of the plurality of annular grooves (11) are respectively provided with grooves (14).
5. The aluminum material forming punching device according to claim 4 is characterized in that: The fixing sleeve (3) is rotated upward A reinforcing ring (15) is provided, and the unfastening rod (8), the intermediate rod (13) and the clamping rod (9) are respectively attached to the two sides of the reinforcing ring (15). A reducing ring (16) is provided on the side wall of the reinforcing ring (15), and the reducing ring (16) abuts against the top rod (12).
6. The aluminum material forming punching device according to claim 5, characterized in that: The fixing sleeve (3) is provided with A fixing plate (17) is provided, and a plurality of pull rods (18) are arranged on the side wall of the reinforcing ring (15).
7. The aluminum material forming punching device according to claim 1 is characterized in that: The fixing mechanism includes a vertical The cylinder (19) and the folding plate (20), the vertical cylinder (19) is installed on the support frame (1), and the folding plate (20) is installed on On the extended end of the vertical cylinder (19).
8. The aluminum material forming punching device according to claim 7, characterized in that: Two vertical cylinders (19) are provided, and a pressing plate (21) is provided on the protruding end of the other vertical cylinder (19).