Large round can groove body edge rolling tool
By designing a large round tank body rolling tool including forklift bracket, support bracket and pulley bracket, the deformation problem caused by its own pressure during the rolling process of the round tank is solved, and the effect of good forming of the round tank and reducing welding difficulty is achieved.
Patent Information
- Application Number
- CN202420611172.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-27
AI Technical Summary
In the operation of large round tank tank body rolling, due to the large size of the round tank, the sheet sinks under the action of its own pressure, resulting in deformation of the round tank body, affecting the difficulty of forming and later welding processes.
A large round tank body rolling tooling is designed, including forklift bracket, support bracket, pulley bracket and pulley. The connection and stiffness are improved through welding assembly, the hollow structure is set to reduce weight and enhance compression resistance, and the pulley is ensured to ensure the stability of the pulley when supporting the main body of the round tank.
It effectively prevents deformation caused by its own pressure during the rolling process of the round tank, ensures the forming quality of the round tank, and reduces the difficulty of the later welding process.
Smart Images
Figure CN222568897U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of industrial equipment manufacturing technology, in particular to a large round tank body rolling tool. Background Art
[0002] Rolling is a metal processing technology that is used to make metal sheets or tubes into round pieces with a certain diameter and angle. It is used to manufacture round or cylindrical metal pipes or ring-shaped parts. The rolling process is widely used in pipelines, flanges, cylinders, pressure vessels and automotive parts. The rolling process includes material preparation, adjustment of the tube rolling machine, rolling processing, size adjustment, cutting, grinding and surface treatment, inspection and testing, etc. During the rolling process, there are extremely high technical requirements for accuracy, speed, materials, equipment, etc.
[0003] When rolling a large round tank body, due to the large size of the round tank, the plate will sink under its own pressure during the rolling process, causing the main body of the round tank to deform. Figure 1 As shown, it is not conducive to the forming of the round tank and also increases the difficulty of the subsequent welding process. Therefore, it is necessary to improve the existing large-scale round tank body rolling equipment to solve the deformation of the round tank body and reduce the difficulty of the subsequent welding process. Summary of the invention
[0004] The utility model aims to solve the defect that the main body of a round can is deformed during the operation of rolling the round can tank body, and proposes a large-scale round can tank body rolling tool.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A large round tank body rolling tool comprises a forklift bracket, a supporting bracket is provided above the forklift bracket, the supporting bracket comprises a vertical bracket, the bottom end of the vertical bracket is fixedly connected to the top end of the forklift bracket, the top end of the vertical bracket is fixedly connected to the first end of the horizontal bracket below, the second end of the horizontal bracket is fixedly connected to the upper end of the inclined beam below, the lower end of the inclined beam is fixedly connected to the lower end of the vertical bracket, and a plurality of pulley brackets are provided above the second end of the horizontal bracket, and a pulley is rotatably mounted on each of the pulley brackets through a connecting assembly.
[0007] Preferably, the forklift bracket is assembled and connected to the supporting bracket by welding, and the parts of the supporting bracket are assembled and welded.
[0008] Preferably, the forklift bracket comprises a U-shaped plate, a cover plate is welded above the U-shaped plate, and the U-shaped plate is formed by bending an iron plate.
[0009] Preferably, the supporting bracket and the forklift bracket are both constructed as hollow structures.
[0010] Preferably, the vertical brackets are arranged in pairs and are symmetrically mounted at both ends of the forklift bracket.
[0011] Preferably, the vertical support is fixedly connected to the oblique beam and the vertical support is away from the first end direction of the horizontal support.
[0012] Preferably, the pulley bracket is welded to the upper end of the horizontal bracket.
[0013] Preferably, the distances between each of the pulley brackets are equal.
[0014] Preferably, the pulley bracket comprises two symmetrical pulley support plates.
[0015] Preferably, the connecting assembly includes bolts and nuts.
[0016] The beneficial effects of the utility model are as follows: the brackets are assembled by welding, which can improve the connectivity between the parts, and the welding structure has high rigidity, good integrity and is not easy to deform; the forklift bracket and the supporting bracket are configured as hollow plates, and an inclined beam is provided in the supporting bracket, which can not only reduce the weight of the device, but also has good mechanical properties and high-strength compressive resistance, ensuring the stability of the pulley and the pulley bracket when supporting the round tank body, and effectively preventing the device from bending and breaking during operation; when the pulley supports the round tank body, the distance from the central axis of the round tank body to the top of the pulley is exactly the radius of the round tank body, so that the round tank body avoids deformation caused by its own pressure during the rolling process, solves the molding of the round tank, and reduces the difficulty of the later welding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a diagram showing the deformation of a round tank body during plate rolling in the prior art;
[0018] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 3 It is the front view of the utility model;
[0020] Figure 4 It is a cross-sectional schematic diagram of the forklift bracket and the supporting bracket of the utility model;
[0021] Figure 5 for Figure 3 The enlarged view of point A in the middle;
[0022] Figure 6 It is a working schematic diagram of the utility model.
[0023] Figure numbers: forklift bracket -1, supporting bracket -2, pulley bracket -3, pulley -4, connecting assembly -5, round tank body -6, plate rolling machine roller -7; U-shaped plate -11, cover plate -12; vertical bracket -21, horizontal bracket -22, inclined beam -23; pulley support plate -31; bolt -51, nut -52. DETAILED DESCRIPTION
[0024] In order to provide a further understanding of the purpose, structure, features and functions of the present invention, the present invention is described in detail below with reference to the embodiments.
[0025] like Figure 2-Figure 6 A large round tank body rolling tool shown in the figure includes a forklift bracket 1, a support bracket 2 is provided above the forklift bracket 1, the support bracket 2 includes a vertical bracket 21, the bottom end of the vertical bracket 21 is fixedly connected to the top end of the forklift bracket 1, the top end of the vertical bracket 21 is fixedly connected to the first end of the horizontal bracket 22 below, the second end of the horizontal bracket 22 is fixedly connected to the upper end of the inclined beam 23 below, the lower end of the inclined beam 23 is fixedly connected to the lower end of the vertical bracket 21, and a plurality of pulley brackets 3 are provided above the second end of the horizontal bracket 22, and a pulley is rotatably installed on each pulley bracket 3 through a connecting component 5.
[0026] like Figure 2 , Figure 3 As shown, the forklift bracket 1 and the supporting bracket 2 are welded and assembled, and the parts of the supporting bracket 2 are welded and assembled. Assembling by welding can improve the connectivity between the parts, and the welding structure has high rigidity, good integrity, and is not prone to deformation.
[0027] like Figure 4 As shown, the forklift bracket 1 includes a U-shaped plate 11, a cover plate 12 is welded above the U-shaped plate 11, the U-shaped plate 11 is bent by an iron plate, the structure of the support bracket 2 is the same as that of the forklift bracket 1, and the forklift bracket 1 and the support bracket 2 are both configured as hollow structures, which can not only reduce the weight of the device, but also have good mechanical properties and high-strength compressive resistance, effectively preventing the device from breaking during operation.
[0028] like Figure 2 , Figure 3 As shown, the vertical brackets 21 are arranged in pairs and symmetrically installed at both ends of the forklift bracket 1, which can more stably support the horizontal bracket 22 and prevent the horizontal bracket 22 from bending and breaking due to excessive force, which affects the forming of the round can.
[0029] like Figure 2 , Figure 3 As shown, the vertical bracket 21 is fixedly connected to the inclined beam 23 and the vertical bracket 21 is away from the first end direction of the horizontal bracket 22. By setting the inclined beam 23, the stability of the pulley and the pulley bracket 3 when supporting the round tank body 6 is ensured.
[0030] like Figure 5 As shown, the pulley bracket 3 is welded to the upper end of the horizontal bracket 22, and the distance between each pulley bracket 3 is equal. The pulley bracket 3 includes two symmetrical pulley support plates 31, and the connecting assembly 5 includes bolts 51 and nuts 52. On the one hand, it can stably support the pulley, and on the other hand, it can reduce the wear of the pulley during operation.
[0031] like Figure 1 As shown, when a large round tank body is rolled by a plate rolling machine roller 7, the round tank is relatively large in size, and the sheet material will deform the round tank body 6 under its own pressure, and the round tank body 6 after forming is difficult to reach the size of a standard round tank.
[0032] like Figure 2-Figure 6 As shown, the large round tank tank body rolling tool of the utility model, when the device is working, the central axis of the round tank body 6 is horizontal, the central axis of the pulley is parallel to the central axis of the round tank body 6, and the distance between the plate rolling machine and the device is adjusted so that the distance from the central axis of the round tank body 6 to the top of the pulley is exactly the radius of the round tank body 6. At this time, the lower part of the round tank body 6 is located in the rolling roller 7 of the plate rolling machine, and the upper inner side of the round tank body 6 is tangent to the top of the pulley. During the rolling process of the plate rolling machine, the top of the pulley can support the round tank body 6 to prevent the round tank body 6 from being deformed under the action of its own gravity. The pulley bracket 3 is used to support the pulley, and the support bracket 2 and the forklift bracket 1 support the pulley bracket 3 to prevent the round tank body 6 from being deformed due to insufficient supporting force of the pulley and the pulley bracket 3 during the rolling process.
[0033] The present invention has been described by the above-mentioned relevant embodiments, however, the above-mentioned embodiments are only examples for implementing the present invention. It must be pointed out that the disclosed embodiments do not limit the scope of the present invention. On the contrary, any changes and modifications made without departing from the spirit and scope of the present invention are within the scope of patent protection of the present invention.
Claims
1. A large round tank body rolling tool, characterized by: It includes a forklift bracket, a supporting bracket is provided above the forklift bracket, including a vertical bracket, the bottom end of the vertical bracket is fixedly connected to the top end of the forklift bracket, the top end of the vertical bracket is fixedly connected to the first end of the horizontal bracket below, the second end of the horizontal bracket is fixedly connected to the upper end of the inclined beam below, the lower end of the inclined beam is fixedly connected to the lower end of the vertical bracket, and a plurality of pulley brackets are provided above the second end of the horizontal bracket, and a pulley is rotatably installed on each of the pulley brackets through a connecting component.
2. A large round tank body rolling tool according to claim 1, characterized in that: The forklift bracket is welded and assembled with the supporting bracket, and the parts of the supporting bracket are welded and assembled.
3. The large round tank body rolling tool according to claim 1 is characterized by: The forklift bracket comprises a U-shaped plate, a cover plate is welded above the U-shaped plate, and the U-shaped plate is formed by bending an iron plate.
4. A large round tank body rolling tool according to claim 3, characterized in that: The supporting bracket and the forklift bracket are both constructed as hollow structures.
5. The large round tank body rolling tool according to claim 1 is characterized by: The vertical brackets are arranged in pairs and are symmetrically installed at both ends of the forklift bracket.
6. The large round tank body rolling tool according to claim 1 is characterized by: The vertical support is fixedly connected to the oblique beam and is away from the first end direction of the horizontal support.
7. The large round tank body rolling tool according to claim 1 is characterized by: The pulley bracket is welded to the upper end of the horizontal bracket.
8. The large round tank body rolling tool according to claim 7 is characterized by: The distances between each of the pulley brackets are equal.
9. A large round tank body rolling tool according to claim 8, characterized in that: The pulley bracket comprises two symmetrical pulley supporting plates.
10. The large round tank body rolling tool according to claim 1, characterized in that: The connecting assembly includes bolts and nuts.