Foaming board long edge finish-milling device with high stability

By setting up an adsorption mechanism and a double-group grinding wheel in the long-side finishing milling device of the foam plate, the problem of insufficient displacement and accuracy of the foam plate due to impact force during the finishing milling process is solved, and higher finishing milling quality and accuracy are achieved.

CN222570206UActive Publication Date: 2025-03-07USEON (ZHENJIANG) INTELLIGENT EQUIP LTD
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Patent Information

Application Number
CN202323502134.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2025-03-07
Estimated Expiration
2033-12-21

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Abstract

The utility model discloses a foam board long edge finish-milling device with higher stability, which comprises two bases arranged in parallel, a base frame transversely distributed on the front and rear sides of the bases, an adsorption mechanism arranged at the top of the base frame, a finish-milling mechanism arranged on the outer side of a conveying mechanism, and an adjusting mechanism arranged between the bases and the base frame, the adsorption mechanism comprises adsorption tables which are longitudinally installed on the base frames and used for bearing the foaming plates, and the tops of the adsorption tables are downwards sunken to form grooves. According to the utility model, the adsorption mechanism is arranged, so that the adsorption table can apply a downward suction force to the foam board while conveying the foam board, thereby preventing the foam board from shifting and deviating due to impact force when the foam board is polished by the grinding wheel, and reducing the generation of damaged parts; furthermore, two groups of grinding wheels are arranged on the outer side of the base frame, so that the long-edge side surface of the foaming plate can be more accurately trimmed and improved, and the smoothness and the precision of the long-edge side surface of the foaming plate are improved.
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Description

Technical Field

[0001] The utility model specifically relates to a long side precision milling device for a foamed board with high stability. Background Art

[0002] The main component of the foam board is polyethylene terephthalate, commonly known as polyester resin. The foam core material is a type of closed-cell thermoplastic structural foam with certain shear and compression strength. Therefore, it is often used as the core material of sandwich structure materials and is widely used in construction, road transportation, rail transportation, aviation, communication, wind power and other fields.

[0003] After the foam board is processed, it is usually a rectangular board with short sides and long sides. The four side walls need to be fine-milled to remove burrs, so as to facilitate the later installation and use of the foam board. Since the size of the foam board is fixed when in use, the short side fine milling and long side fine milling of the foam board are carried out using devices with similar structures.

[0004] However, when the existing foam board fine milling device fine mills the long side of the foam board, the board is easily displaced and deviated due to the impact force generated during processing, which is not conducive to the processing of the foam board;

[0005] Moreover, the traditional foam board precision milling device has only one set of cutting tools on the outside of each base frame. Since the long sides of the foam boards are usually uneven and have redundant parts, the foam boards can only be milled once after entering and exiting, resulting in insufficient processing accuracy of the long sides of the foam boards, affecting subsequent use.

[0006] Therefore, it is necessary to invent a foam board long side fine milling device with higher stability to solve the above problems. Utility Model Content

[0007] (I) Purpose of the utility model

[0008] In order to solve the technical problems existing in the background technology, the utility model proposes a long side fine milling device of a foam board with high stability. By providing an adsorption mechanism, the adsorption table can apply a downward suction force to the foam board while conveying the foam board, thereby preventing the foam board from shifting and running off track due to the impact force when being polished by the grinding wheel, thereby reducing the generation of bad parts; further, by arranging two sets of grinding wheels on the outside of the base frame, the long side sides of the foam board can be more accurately trimmed and improved, thereby improving the smoothness and precision of the long side sides of the foam board.

[0009] (II) Technical solution

[0010] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a long side fine milling device of a foamed board with high stability, comprising two bases arranged in parallel, a base frame distributed laterally on the front and rear sides of the base, an adsorption mechanism arranged on the top of the base frame, a fine milling mechanism arranged outside the conveying mechanism, and an adjustment mechanism installed between the base and the base frame;

[0011] The adsorption mechanism includes an adsorption platform longitudinally mounted on each of the base frames and used to carry the foaming plate, the top of the adsorption platform is recessed downward with a groove, the groove is longitudinally spaced with a plurality of partitions, and a plurality of exhaust pipes are also mounted on the side wall of the adsorption platform;

[0012] The fine milling mechanism comprises two grinding wheels mounted on the outside of each base frame, a protective cover sleeved on the outside of the grinding wheel, and a fine milling motor arranged under the grinding wheel for driving the grinding wheel to rotate. The adjustment mechanism can adjust the distance between the two base frames for cutting four grinding wheels.

[0013] The two grinding wheels located outside each base frame are staggered front to back, so that the foaming board on the adsorption platform can be finely milled twice.

[0014] Preferably, the two grinding wheels located on the outer side of each base frame are both offset 2-3 cm front to back.

[0015] Preferably, the grinding wheel located on the right side of each base frame is composed of a first wheel body and a second wheel body connected above the first wheel body, and is used to mill a step on the side wall of the foam board;

[0016] The outer diameter of the first wheel body is smaller than the outer diameter of the second wheel body, and the grinding surfaces of the first wheel body and the second wheel body are in the shape of thread teeth with opposite rotation directions;

[0017] Wherein, the grinding surface of the grinding wheel located on the left side of each base frame is the same as that of the first wheel body.

[0018] Preferably, the adjustment mechanism comprises a guide rail installed on the top of the two bases, a slider sleeved on the outside of the guide rail and capable of sliding forward and backward along the top of the base, and the bottoms of the left and right ends of the two base frames are respectively connected to the sliders below them;

[0019] It also includes a transmission rod longitudinally running through the left and right ends of the two base frames, the middle sections of the two transmission rods are both equipped with steering gears, the corresponding sides of the two steering gears are both equipped with couplings, and a connecting rod is installed between the two couplings;

[0020] Among them, an adjusting motor is also installed on the top of the base located on the right side, and the output end of the adjusting motor is connected to the transmission rod located on the right side.

[0021] Preferably, the transmission rod and the base frame are configured to be threadedly connected, and the threads on the outer sides of the two transmission rods are configured to be bidirectional threads.

[0022] Preferably, the long side fine milling device of the foamed board with high stability further comprises a conveying mechanism installed outside the adsorption mechanism, which is used for horizontally conveying the foamed board on the adsorption table;

[0023] The conveying mechanism includes a conveyor belt longitudinally surrounding the outside of each adsorption platform, and conveyor wheels arranged inside both ends of the conveyor belt and connected to the base frame;

[0024] Among them, a rotating shaft runs through the inside of the transmission wheel located on the right side of the base frame, a driving motor is installed on the top of the rear side of the base frame, and the output end of the driving motor is connected to the rotating shaft.

[0025] Preferably, a plurality of convex strips are installed on the outer side of the rotating shaft, and each of the transmission wheels is sleeved on the outer side of the rotating shaft through the convex strips.

[0026] Preferably, a spline protective sleeve is installed at one end of the rotating shaft away from the driving motor.

[0027] Compared with the prior art, the above technical solution of the utility model has the following beneficial effects:

[0028] 1. The utility model absorbs the air in the adsorption table through the exhaust pipe to form a negative pressure in the groove. At this time, the foam board on the top of the adsorption table will be adsorbed by the adsorption table, thereby preventing the foam board from shifting and running off due to the impact force when being polished by the grinding wheel, thereby improving the fine milling quality of the long side of the foam board and reducing the generation of bad parts;

[0029] 2. The utility model arranges two sets of grinding wheels on the outer side of the base frame, and the grinding wheel on the right side can perform primary cutting processing on the long side of the foam board and can also be used to mill out steps, while the grinding wheel on the left side can perform secondary cutting processing on the long side of the foam board, which can more accurately trim and improve the side surface of the long side of the foam board, and improve the smoothness and precision of the side surface of the long side of the foam board;

[0030] 3. The utility model connects two transmission rods through a steering gear, a coupling, and a connecting rod, so that the two transmission rods can rotate in the same direction at the same time, and then the two base frames can move away from or close to each other along the base, so that the distance between the front and rear corresponding grinding wheels can be finely adjusted, which is convenient for cutting the grinding wheels. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0032] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0033] Figure 2 It is an exploded view of the utility model;

[0034] Figure 3 It is a top view of the utility model;

[0035] Figure 4 For this utility model Figure 1 A partial enlarged view of the middle convex strip;

[0036] Figure 5 This is an enlarged view of the adsorption mechanism structure of the utility model;

[0037] Figure 6 This is a schematic diagram of the structure of the precision milling mechanism of the utility model;

[0038] Figure 7 For this utility model Figure 1 A partial enlarged view of the first wheel body.

[0039] Description of reference numerals:

[0040] 1 base, 2 base frames;

[0041] 3 adsorption mechanism, 31 adsorption platform, 32 groove, 33 partition plate, 34 exhaust pipe;

[0042] 4 fine milling mechanism, 41 grinding wheel, 42 protective cover, 43 fine milling motor, 44 first wheel body, 45 second wheel body;

[0043] 5 adjusting mechanism, 51 guide rail, 52 slider, 53 transmission rod, 54 steering gear, 55 coupling, 56 connecting rod, 57 adjusting motor;

[0044] 6 conveying mechanism, 61 conveyor belt, 62 conveying wheel, 63 rotating shaft, 64 driving motor, 65 convex strip, 66 spline protection sleeve. DETAILED DESCRIPTION

[0045] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0046] The utility model provides Figure 1-7A highly stable long-side precision milling device for a foamed board is shown, comprising two parallel-arranged bases 1, a base frame 2 laterally distributed on the front and rear sides of the base 1, an adsorption mechanism 3 arranged on the top of the base frame 2, a precision milling mechanism 4 arranged on the outside of a conveying mechanism 6, and an adjustment mechanism 5 installed between the base 1 and the base frame 2;

[0047] The adsorption mechanism 3 includes an adsorption platform 31 longitudinally mounted on each of the base frames 2 and used to carry the foaming board. The top of the adsorption platform 31 is recessed downward with a groove 32, and a plurality of partitions 33 are longitudinally spaced in the groove 32. A plurality of exhaust pipes 34 are also mounted on the side wall of the adsorption platform 31.

[0048] The fine milling mechanism 4 includes two grinding wheels 41 installed on the outside of each base frame 2, a protective cover 42 sleeved on the outside of the grinding wheel 41, and a fine milling motor 43 arranged under the grinding wheel 41 for driving the grinding wheel 41 to rotate;

[0049] The adjusting mechanism 5 comprises a guide rail 51 mounted on the top of the two bases 1, a slider 52 sleeved on the outside of the guide rail 51 and capable of sliding forward and backward along the top of the base 1, and the bottoms of the left and right ends of the two base frames 2 are respectively connected to the sliders 52 below them; it also comprises a transmission rod 53 longitudinally running through the left and right ends of the two base frames 2, the middle sections of the two transmission rods 53 are both equipped with a steering gear 54, the corresponding sides of the two steering gears 54 are both equipped with a coupling 55, and a connecting rod 56 is installed between the two couplings 55; wherein, an adjusting motor 57 is also installed on the top of the base 1 on the right side, and the output end of the adjusting motor 57 is connected to the transmission rod 53 on the right side, and the adjusting mechanism 5 can adjust the spacing between the two base frames 2 for the four grinding wheels 41 to cut;

[0050] Among them, the two grinding wheels 41 located on the outside of each base frame 2 are staggered 2-3 cm front and back, and the foaming board on the adsorption table 31 can be finely milled twice. The staggered grinding wheels 41 on the left and right sides can disperse the cutting width of the grinding wheel 41, reduce the wear of the grinding wheel 41, and increase the service life of the grinding wheel 41.

[0051] like Figure 6-7As shown, in one embodiment, the grinding wheel 41 located on the right side of each base frame 2 is composed of a first wheel body 44 and a second wheel body 45 connected to the first wheel body 44, and is used to mill steps on the side wall of the foam board. The outer diameter of the first wheel body 44 is smaller than the outer diameter of the second wheel body 45, and the grinding surfaces of the first wheel body 44 and the second wheel body 45 are in the shape of threaded teeth with opposite rotation directions. The grinding surface of the grinding wheel 41 located on the left side of each base frame 2 is the same as the first wheel body 44, so that the grinding wheel 41 on the right side can perform initial fine milling of the foam board through the first wheel body 44, and can also mill steps on the long side of the foam board through the second wheel body 45, so that the grinding and grooving of the foam board can be carried out on the device, thereby improving the processing efficiency of the foam board, and the sizes of the grinding wheels 41 on the left and right sides can be replaced according to the actual grinding and grooving depths.

[0052] In one embodiment, the transmission rod 53 and the base frame 2 are configured to be threadedly connected, and the threads on the outer sides of the two transmission rods 53 are configured to be bidirectional threads, so that when the transmission rod 53 rotates, the two base frames 2 can move away from or approach each other.

[0053] In one embodiment, the long side fine milling device of the foam board with higher stability also includes a conveying mechanism 6 installed on the outside of the adsorption mechanism 3, which is used to horizontally convey the foam board on the adsorption table 31, and the conveying mechanism 6 includes a conveyor belt 61 longitudinally surrounding the outside of each adsorption table 31, and a conveying wheel 62 arranged inside the two ends of the conveyor belt 61 and connected to the base frame 2, wherein the conveying wheel 62 located on the right side of the base frame 2 has a rotating shaft 63 passing through it, and a driving motor 64 is installed on the top of the rear side of the base frame 2, and the output end of the driving motor 64 is connected to the rotating shaft 63, so as to ensure that the movement speed of the foam board is always the same, and will not be fast or slow, and the movement speed is uniform.

[0054] In one embodiment, a plurality of convex strips 65 are installed on the outer side of the rotating shaft 63, and each of the transmission wheels 62 is sleeved on the outer side of the rotating shaft 63 through the convex strips 65, so that when the two base frames 2 move away from each other due to the rotation of the transmission rod 53, the transmission wheel 62 can move along the rotating shaft 63, and due to the presence of the convex strips 65, the rotating shaft 63 can always drive the transmission wheel 62 to rotate. A spline protective sleeve 66 is installed on the end of the rotating shaft 63 away from the driving motor 64 to ensure the stability of the rotating shaft 63, stabilize its performance, and improve its service life.

[0055] The specific implementation method is as follows: when the utility model is in use, the exhaust pipe 34 is connected to the external vacuum equipment, and the grinding wheel 41 on the right side is arranged farther away from the adsorption platform 31 than the grinding wheel 41 on the left side. Specifically:

[0056] The staff first places the foam board that needs to be finely milled on the long side above the adsorption table 31, starts the driving motor 64, drives the rotating shaft 63 to rotate, and then rotates the conveying wheel 62, and further makes the conveyor belt 61 run around the adsorption table 31, and transports the foam board from right to left. The moving speed of the foam board depends on the transmission speed of the conveyor belt 61, thereby ensuring that the moving speed of the foam board is always the same, and will not be fast or slow, and the moving speed is uniform;

[0057] When the foam board is conveyed on the conveyor belt 61, the external vacuum equipment will absorb the air in the adsorption platform 31 through the exhaust pipe 34, so that negative pressure is formed in the groove 32, so that the adsorption platform 31 can basically adsorb the foam board, preventing the foam board from shifting or running off due to the impact force when being ground by the grinding wheel 41, thereby improving the precision milling quality of the long side of the foam board and reducing the generation of bad parts;

[0058] The grinding wheels 41 on both sides can rotate around their own axes under the control of the fine milling motors 43. When the long side of the foam board passes through the grinding wheels 41, the grinding wheels 41 can grind the long side of the foam board to remove the burrs on the long side of the foam board, and achieve fine milling of the long side of the foam board, which is convenient for the later installation and use of the foam board. Specifically:

[0059] The long sides of the foam board first contact with the two grinding wheels 41 on the right side. The two grinding wheels 41 rotate to mill off the redundant part of the foam board, which is generally 2-3 cm wide, so that the long side of the foam board becomes relatively smooth and flat. As the foam board continues to be transported to the left, the long side that has been processed once will contact the grinding wheel 41 on the left again. At this time, since the long side of the foam board is relatively flat, the grinding wheel 41 on the left can use the preliminary processing of the grinding wheel 41 on the right as a basis to more accurately trim and improve the long side of the foam board, thereby improving the smoothness and precision of the long side of the foam board. That is, the secondary fine milling process can further improve the quality of the foam board and approach the ideal state.

[0060] When the foaming plate is placed in front of the adsorption table 31, the staff can start the adjustment motor 57 to control its output end to rotate forward or reverse, so that the transmission rod 53 on the right side rotates, and then the two base frames 2 are moved closer to or away from each other along the guide rail 51. At the same time, the transmission rod 53 on the right side can be transmitted through the steering gear 54, the coupling 55, and the connecting rod 56, so that the transmission rod 53 on the left side rotates in the same direction, so that the left and right ends of the base frame 2 move synchronously, thereby ensuring the stability of the base frame 2 sliding on the base 1. In this process, the spacing between the front and rear corresponding grinding wheels 41 can be fine-tuned by the translation of the base frame 2, so as to facilitate the cutting of the grinding wheel 41.

[0061] This embodiment specifically solves the problem that when the current foam board precision milling device in the prior art precision mills the long side of the foam board, the board is easily displaced and deviated due to the impact force generated during processing, which is not conducive to the processing of the foam board; and the traditional foam board precision milling device has only one set of cutting tools on the outer side of each base frame 2, and because the long side of the foam board is usually uneven and has redundant parts, the foam board can only be milled once after entering and exiting, resulting in insufficient processing accuracy of the long side of the foam board, affecting subsequent use.

[0062] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A long edge fine milling device for a foamed board with high stability, characterized in that: The invention comprises two bases (1) arranged in parallel, a base frame (2) arranged transversely on the front and rear sides of the base (1), an adsorption mechanism (3) arranged on the top of the base frame (2), a fine milling mechanism (4) arranged outside the conveying mechanism (6), and an adjustment mechanism (5) installed between the base (1) and the base frame (2); The adsorption mechanism (3) comprises an adsorption platform (31) longitudinally mounted on each of the base frames (2) and used for carrying the foaming plate, the top of the adsorption platform (31) being recessed downwards to form a groove (32), the groove (32) being longitudinally spaced by a plurality of partitions (33), and a plurality of exhaust pipes (34) being further mounted on the side wall of the adsorption platform (31); The fine milling mechanism (4) comprises two grinding wheels (41) mounted on the outside of each base frame (2), a protective cover (42) sleeved on the outside of the grinding wheel (41), and a fine milling motor (43) arranged below the grinding wheel (41) and used to drive the grinding wheel (41) to rotate, and the adjustment mechanism (5) can adjust the distance between the two base frames (2) for cutting the four grinding wheels (41); The two grinding wheels (41) located outside each base frame (2) are both arranged in a front-to-back staggered manner, so that the foaming board on the adsorption platform (31) can be finely milled twice.

2. A foam board long side fine milling device with high stability according to claim 1, characterized in that: The two grinding wheels (41) located outside each base frame (2) are both arranged with a front-to-back offset of 2-3 cm.

3. The device for fine milling long edges of a foamed board with high stability according to claim 1, characterized in that: in, The grinding wheel (41) located on the right side of each base frame (2) is composed of a first wheel body (44) and a second wheel body (45) connected above the first wheel body (44), and is used to mill a step on the side wall of the foam board; The outer diameter of the first wheel body (44) is smaller than the outer diameter of the second wheel body (45), and the polished surfaces of the first wheel body (44) and the second wheel body (45) are in the shape of threaded teeth with opposite rotation directions; The grinding surface of the grinding wheel (41) located on the left side of each base frame (2) is the same as that of the first wheel body (44).

4. The device for fine milling long edges of a foamed board with high stability according to claim 1, characterized in that: The adjustment mechanism (5) comprises a guide rail (51) mounted on the top of the two bases (1), and a slider (52) sleeved on the outside of the guide rail (51) and capable of sliding forward and backward along the top of the base (1), and the bottoms of the left and right ends of the two base frames (2) are respectively connected to the slider (52) below them; It also includes a transmission rod (53) that longitudinally passes through the left and right ends of the two base frames (2), the middle sections of the two transmission rods (53) are each equipped with a steering gear (54), the corresponding sides of the two steering gears (54) are each equipped with a coupling (55), and a connecting rod (56) is installed between the two couplings (55); An adjusting motor (57) is also installed on the top of the base (1) located on the right side, and an output end of the adjusting motor (57) is connected to the transmission rod (53) located on the right side.

5. The device for fine milling long edges of a foamed board with high stability according to claim 4, characterized in that: The transmission rod (53) and the base frame (2) are arranged to be threadedly connected, and the threads on the outer sides of the two transmission rods (53) are arranged to be bidirectional threads.

6. The device for fine milling long edges of a foamed board with high stability according to claim 1, characterized in that: The foam board long side fine milling device with high stability further comprises a conveying mechanism (6) installed outside the adsorption mechanism (3) and used for horizontally conveying the foam board on the adsorption platform (31); The conveying mechanism (6) comprises a conveyor belt (61) longitudinally surrounding the outside of each adsorption platform (31), and conveyor wheels (62) arranged inside both ends of the conveyor belt (61) and connected to the base frame (2); A rotating shaft (63) runs through the interior of the transmission wheel (62) located on the right side of the base frame (2), and a driving motor (64) is installed on the top of the rear side of the base frame (2), and the output end of the driving motor (64) is connected to the rotating shaft (63).

7. A foam board long side precision milling device with high stability according to claim 6, characterized in that: A plurality of convex strips (65) are installed on the outer side of the rotating shaft (63), and each of the transmission wheels (62) is sleeved on the outer side of the rotating shaft (63) via the convex strips (65).

8. The device for fine milling long edges of a foamed board with high stability according to claim 6, characterized in that: A spline protection sleeve (66) is installed at one end of the rotating shaft (63) away from the driving motor (64).