Rust removal device for embedded exposed reinforcing steel bars in constructional engineering
By designing a pre-embedded exposed steel bar rust removal device for construction engineering that combines a fixing mechanism and a rust removal mechanism, the problems of high labor intensity, low rust removal quality and efficiency, and easy shaking and falling off of steel bars in the prior art are solved, and efficient and stable steel bar rust removal effect is achieved.
Patent Information
- Application Number
- CN202421301332.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing steel bar rust removal device has high labor strength during use, low rust removal quality and efficiency, and cannot effectively fix the steel bars, resulting in the steel bars being easily shaken and fall off during the rust removal process, and the stability of the device is insufficient, which in turn makes the rust removal effect poor.
A pre-embedded exposed steel bar rust removal device for construction projects is designed, and a fixing mechanism and a rust removal mechanism are combined. The fixing mechanism can clamp the steel bars by cooperating the hydraulic cylinder and the clamp to prevent them from shaking and falling off; the rust removal mechanism can achieve effective rust removal on the outside of the steel bars through the cooperation of the mounting frame, screw, guide rod and rust removal brush.
Through the use of this device, the labor intensity of manual work can be significantly reduced, the quality and efficiency of rust removal can be improved, the stability of the device can be enhanced, and the steel bars can be avoided falling off during the rust removal process, ensuring the improvement of rust removal effect.
Smart Images

Figure CN222570308U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel bar rust removal devices, in particular to a rust removal device for pre-buried exposed steel bars in construction engineering. Background Art
[0002] Construction projects refer to the engineering entities formed by the construction of various types of buildings and their ancillary facilities and the installation of supporting lines, pipelines, and equipment. "Buildings" refer to projects with roofs, beams, columns, walls, foundations, and internal spaces that can meet people's needs for production, residence, study, and public activities.
[0003] During the construction process, welding, connection, piping, lightning protection and other construction processes require the steel bars to be embedded in the structure to ensure the subsequent construction can proceed smoothly. The steel bars need to be derusted before embedding, so that the steel bars will not rust immediately when exposed to the outside after embedding, avoiding the weakening of the strength of the steel bars, thereby increasing the safety and stability of the building.
[0004] The existing technology has the following problems:
[0005] In actual use of existing devices, some existing steel bar rust removal methods mostly use scrapers, steel wool, gauze and other tools to manually process rusted steel bars, which is not only labor-intensive, but also has low rust removal quality and efficiency. At the same time, the existing devices cannot effectively fix the steel bars, resulting in the steel bars being more likely to shake and fall off during the rust removal process, making the device unstable, and thus making the rust removal effect of the device not good enough. Utility Model Content
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A rust removal device for embedded exposed steel bars in construction projects, comprising a mounting shell, a screw rod being rotatably connected inside the mounting shell, fixing mechanisms being symmetrically installed on the left and right sides of the mounting shell, a rust removal mechanism being installed on the upper end of the mounting shell, a motor being fixedly installed on the right side inside the mounting shell, a threaded seat being threadedly connected to the outside of the screw rod, a limiting block being fixedly installed on the lower end of the threaded seat, a limiting groove being provided at the inner bottom end of the mounting shell, and a bearing plate being fixedly installed on the upper end of the threaded seat.
[0008] Preferably, the fixing mechanism includes a fixing frame, the bottom end of the fixing frame is symmetrically and fixedly connected to the left and right sides of the mounting shell, a hydraulic cylinder I is fixedly installed inside the fixing frame, the top of the output rod of the hydraulic cylinder I is fixedly installed with a clamping plate I, the four corners of the upper end of the fixing frame are symmetrically installed with support rods, the top of the support rods is installed with a top plate, and a hydraulic cylinder II is fixedly installed on the upper end of the top plate, and the top of the output rod of the hydraulic cylinder II is fixedly installed with a clamping plate II.
[0009] Preferably, the lower ends of the support rods are symmetrically and fixedly connected to the four corners of the upper end of the fixing frame.
[0010] Preferably, the upper ends of the support rods are symmetrically and fixedly connected to the four corners of the lower end of the top plate.
[0011] Preferably, the rust removal mechanism includes a mounting frame, the front end of the mounting frame is fixedly connected to the rear end face of the bearing plate, a screw rod is rotatably connected to the middle of the inner side of the mounting frame, guide rods are symmetrically and fixedly installed at both ends of the inner side of the mounting frame, a lower fixing plate is fixedly installed on the upper end of the bearing plate, an upper fixing plate is installed above the lower fixing plate, a movable plate is fixedly installed on the rear end face of the upper fixing plate, rust removal brushes are symmetrically and fixedly installed on the opposite faces of the lower fixing plate and the upper fixing plate, a threaded sleeve is fixedly installed in the middle of the movable plate, sliding sleeves are symmetrically and fixedly installed on both the left and right sides of the movable plate, and a motor II is fixedly installed on the top of the mounting frame.
[0012] Preferably, the mounting frame is in a "C" shape, the outside of the screw rod is threadedly connected to the inside of the threaded sleeve, and the outside of the guide rod is slidably connected to the inside of the sliding sleeve.
[0013] Preferably, both the lower fixing plate and the upper fixing plate are arc-shaped, and the output end of the motor II is drivingly connected to the top of the screw rod.
[0014] Preferably, the output end of the motor I is drivingly connected to the right end of the lead screw, and the limiting block is matched with the limiting groove and is slidably connected.
[0015] Due to the adoption of the above technical solutions, the technical progress achieved by the present utility model compared with the prior art is as follows:
[0016] 1. The present utility model provides a device for removing rust from embedded and exposed steel bars in construction engineering. Through the fixing mechanism, with the cooperation of the fixing frame, hydraulic cylinder I, clamping plate I, support rods, top plate, hydraulic cylinder II, and clamping plate II, the hydraulic cylinder I and the hydraulic cylinder II can be used to push the clamping plate I and the clamping plate II to move, so that the distance between the clamping plate I and the clamping plate II can be adjusted, and thus the steel bar can be clamped and fixed on the fixing frame, so that it will not shake during rust removal, thereby avoiding the falling off of the steel bar, and improving the stability of the device.
[0017] 2. The utility model provides a rust removal device for pre-buried exposed steel bars in construction projects. Through the rust removal mechanism, with the cooperation of a mounting frame, a screw rod, a guide rod, a lower fixed plate, an upper fixed plate, a movable plate, a rust removal brush, a threaded sleeve, a sliding sleeve, and a motor, the movable plate can drive the upper fixed plate to move downward, so that the upper fixed plate can contact the steel bar, and then the rust removal brush can contact the outer wall of the steel bar, and then the arranged threaded seat can drive the rust removal structure to move through the bearing plate, so that the rust removal brush can reciprocate horizontally on the steel bar, so that the rust removal operation can be performed on the outside of the steel bar, thereby reducing the labor intensity of manual labor and improving the rust removal quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the utility model of the device for removing rust from pre-buried exposed steel bars in construction projects;
[0019] Figure 2 This is a structural schematic diagram of a detailed diagram of a device for removing rust from pre-buried exposed steel bars in a construction project of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the fixing mechanism of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the rust removal mechanism of the utility model;
[0022] Figure 5 It is a structural schematic diagram of the detail diagram of the rust removal mechanism of the utility model.
[0023] In the figure: 1. mounting shell; 2. screw rod; 3. fixing mechanism; 4. rust removal mechanism; 5. motor 1; 6. threaded seat; 7. limit block; 8. limit groove; 9. load-bearing plate; 31. fixing frame; 32. hydraulic cylinder 1; 33. clamping plate 1; 34. support rod; 35. top plate; 36. hydraulic cylinder 2; 37. clamping plate 2; 41. mounting frame; 42. screw rod; 43. guide rod; 44. lower fixing plate; 45. upper fixing plate; 46. movable plate; 47. rust removal brush; 48. threaded sleeve; 49. sliding sleeve; 410. motor 2. DETAILED DESCRIPTION
[0024] The present invention is further described in detail below in conjunction with the embodiments:
[0025] like Figure 1-5As shown, the utility model provides a rust removal device for embedded exposed steel bars in construction projects, including a mounting shell 1, a screw rod 2 is rotatably connected inside the mounting shell 1, fixing mechanisms 3 are symmetrically installed on the left and right sides of the mounting shell 1, a rust removal mechanism 4 is installed on the upper end of the mounting shell 1, a motor 5 is fixedly installed on the right side of the inside of the mounting shell 1, a threaded seat 6 is threadedly connected to the outside of the screw rod 2, a limiting block 7 is fixedly installed on the lower end of the threaded seat 6, a limiting groove 8 is provided at the inner bottom end of the mounting shell 1, and a bearing plate 9 is fixedly installed on the upper end of the threaded seat 6.
[0026] The output end of the motor 5 is transmission connected to the right end of the screw rod 2, the limit block 7 is matched with the limit groove 8, and is slidably connected. When the threaded seat 6 moves, it will drive the limit block 7 to slide synchronously in the limit groove 8, thereby making the movement of the threaded seat 6 smooth and at the same time limiting the threaded seat 6.
[0027] Through the fixing mechanism 3, the hydraulic cylinder 1 32 and the hydraulic cylinder 2 36 can be used to push the clamp 1 33 and the clamp 2 37 to move, so that the distance between the clamp 1 33 and the clamp 2 37 can be adjusted, so that the steel bar can be clamped and fixed on the fixing frame 31, so that it will not shake during rust removal, thereby avoiding the steel bar from falling off, thereby improving the stability of the device, and through the rust removal mechanism 4, the movable plate 46 can be used to drive the upper fixed plate 45 to move downward, so that the upper fixed plate 45 can contact the steel bar, and then the rust removal brush 47 can contact the outer wall of the steel bar, and then the threaded seat 6 can drive the rust removal structure to move through the bearing plate 9, so that the rust removal brush 47 can move back and forth horizontally on the steel bar, so that the rust removal operation can be performed on the outside of the steel bar, thereby reducing the labor intensity of manual labor and improving the quality and efficiency of rust removal.
[0028] like Figure 3 As shown, the fixing mechanism 3 includes a fixing frame 31, the bottom end of the fixing frame 31 is symmetrically fixedly connected to the left and right sides of the mounting shell 1, a hydraulic cylinder 1 32 is fixedly installed inside the fixing frame 31, a clamping plate 1 33 is fixedly installed on the top of the output rod of the hydraulic cylinder 1 32, support rods 34 are symmetrically installed at the four corners of the upper end of the fixing frame 31, a top plate 35 is installed on the top of the support rods 34, a hydraulic cylinder 2 36 is fixedly installed on the upper end of the top plate 35, and a clamping plate 2 37 is fixedly installed on the top of the output rod of the hydraulic cylinder 2 36.
[0029] The lower end of the support rod 34 is symmetrically fixedly connected to the four corners of the upper end of the fixing frame 31 .
[0030] The upper end of the support rod 34 is symmetrically fixedly connected to the four corners of the lower end of the top plate 35.
[0031] The two ends of the steel bar can be clamped and fixed by the provided clamping plate 1 33 and the clamping plate 2 37, so that the steel bar will not move or fall off during rust removal.
[0032] As shown Figure 4-5 in the figure, the rust removal mechanism 4 includes a mounting frame 41. The front end of the mounting frame 41 is fixedly connected to the rear end face of the bearing plate 9. A screw rod 42 is rotatably connected to the middle inside of the mounting frame 41. Guide rods 43 are symmetrically and fixedly installed at both ends inside the mounting frame 41. A lower fixed plate 44 is fixedly installed at the upper end of the bearing plate 9. An upper fixed plate 45 is installed above the lower fixed plate 44. A movable plate 46 is fixedly installed on the rear end face of the upper fixed plate 45. Rust removal brushes 47 are symmetrically and fixedly installed on the opposite faces of the lower fixed plate 44 and the upper fixed plate 45. A threaded sleeve 48 is fixedly installed in the middle of the movable plate 46. Slide sleeves 49 are symmetrically and fixedly installed on both the left and right sides of the movable plate 46. A second motor 410 is fixedly installed on the top of the mounting frame 41.
[0033] The mounting frame 41 is in a "C" shape. The outside of the screw rod 42 is threadedly connected to the inside of the threaded sleeve 48. The outside of the guide rod 43 is slidably connected to the inside of the slide sleeve 49.
[0034] Both the lower fixed plate 44 and the upper fixed plate 45 are arc-shaped. The output end of the second motor 410 is drivingly connected to the top of the screw rod 42.
[0035] When the threaded sleeve 48 drives the upper fixed plate 45 to move downward through the movable plate 46, it will drive the slide sleeve 49 to slide synchronously and guidingly on the guide rod 43, thereby improving the stability of the movement of the movable plate 46 and the upper fixed plate 45.
[0036] Next, the working principle of the rust removal device for the embedded and exposed steel bars in the building project will be specifically described.
[0037] As shown Figure 1-5As shown, when the construction project pre-buried exposed steel bar rust removal device is used, the center of the steel bar can be placed on the lower fixed plate 44, and the two ends of the steel bar are located in the fixed frames 31 on both sides. Then, the hydraulic cylinder 1 32 and the hydraulic cylinder 2 36 can be started, so that the hydraulic cylinder 1 32 and the hydraulic cylinder 2 36 can push the clamping plate 1 33 and the clamping plate 2 37 to move under the steel bar, so that the clamping plate 1 33 and the clamping plate 2 37 are in contact with the two ends of the steel bar, so that the steel bar can be clamped and fixed, so that the steel bar will not fall off during rust removal, and then the motor 2 410 is started, and the motor 2 410 drives the screw 42 to rotate in the threaded sleeve 48, so that the screw 42 can drive the movable plate through the threaded sleeve 48 connected by thread 46 and the upper fixed plate 45 move downward, so that the upper fixed plate 45 contacts the upper end of the steel bar, so that the rust removal brush 47 on the lower fixed plate 44 and the upper fixed plate 45 fits with the outside of the steel bar, and finally the motor 5 can be started, and the motor 5 drives the screw rod 2 to rotate, so that the screw rod 2 drives the threaded seat 6 connected with the thread to perform horizontal reciprocating motion left and right, so that the threaded seat 6 drives the lower fixed plate 44 and the upper fixed plate 45 to move synchronously through the bearing plate 9, so that the rust removal brush 47 can fully remove rust from the steel bar, thereby reducing the labor intensity of manual labor. At the same time, the steel bar can also be sprayed with a little rust remover on the surface of the steel bar when it is rusted, thereby improving the rust removal effect of the steel bar and improving the quality of the rust removal of the steel bar.
[0038] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A rust removal device for pre-buried exposed steel bars in construction projects, comprising a mounting shell (1), wherein a screw rod (2) is rotatably connected to the interior of the mounting shell (1), characterized in that: On both the left and right sides of the installation shell (1), fixing mechanisms (3) are symmetrically installed. On the upper end of the installation shell (1), a rust removal mechanism (4) is installed. On the right side inside the installation shell (1), a first motor (5) is fixedly installed. The external thread of the lead screw (2) is threadedly connected to a threaded seat (6). The lower end of the threaded seat (6) is fixedly installed with a limiting block (7). A limiting groove (8) is opened at the bottom end inside the installation shell (1). The upper end of the threaded seat (6) is fixedly installed with a bearing plate (9).
2. A rust removal device for pre-buried exposed steel bars in construction engineering according to claim 1, characterized in that: The fixing mechanism (3) includes a fixing frame (31). The bottom end of the fixing frame (31) is symmetrically and fixedly connected to both the left and right sides of the installation shell (1). Inside the fixing frame (31), a first hydraulic cylinder (32) is fixedly installed. The top of the output rod of the first hydraulic cylinder (32) is fixedly installed with a first clamping plate (33). At the four corners of the upper end of the fixing frame (31), support rods (34) are symmetrically installed. The top of the support rods (34) is installed with a top plate (35). The upper end of the top plate (35) is fixedly installed with a second hydraulic cylinder (36). The top of the output rod of the second hydraulic cylinder (36) is fixedly installed with a second clamping plate (37).
3. A rust removal device for pre-buried exposed steel bars in construction engineering according to claim 2, characterized in that: The lower ends of the support rods (34) are symmetrically and fixedly connected to the four corners of the upper end of the fixing frame (31).
4. A rust removal device for pre-buried exposed steel bars in construction engineering according to claim 3, characterized in that: The upper ends of the support rods (34) are symmetrically and fixedly connected to the four corners of the lower end of the top plate (35).
5. The rust removal device for pre-buried exposed steel bars in construction engineering according to claim 1, characterized in that: The rust removal mechanism (4) includes an installation frame (41). The front end of the installation frame (41) is fixedly connected to the rear end face of the bearing plate (9). In the middle inside the installation frame (41), a screw rod (42) is rotatably connected. At both ends inside the installation frame (41), guide rods (43) are symmetrically and fixedly installed. On the upper end of the bearing plate (9), a lower fixing plate (44) is fixedly installed. Above the lower fixing plate (44), an upper fixing plate (45) is installed. The rear end face of the upper fixing plate (45) is fixedly installed with a movable plate (46). On the opposite faces of the lower fixing plate (44) and the upper fixing plate (45), rust removal brushes (47) are symmetrically and fixedly installed. In the middle of the movable plate (46), a threaded sleeve (48) is fixedly installed. On both the left and right sides of the movable plate (46), sliding sleeves (49) are symmetrically and fixedly installed. On the top of the installation frame (41), a second motor (410) is fixedly installed.
6. The rust removal device for pre-buried exposed steel bars in construction engineering according to claim 5, characterized in that: The installation frame (41) is in a "C" shape. The external thread of the screw rod (42) is threadedly connected to the inside of the threaded sleeve (48). The external thread of the guide rod (43) is slidably connected to the inside of the sliding sleeve (49).
7. A rust removal device for pre-buried exposed steel bars in construction engineering according to claim 6, characterized in that: Both the lower fixing plate (44) and the upper fixing plate (45) are arc-shaped. The output end of the second motor (410) is drivingly connected to the top of the screw rod (42).
8. The rust removal device for pre-buried exposed steel bars in construction engineering according to claim 1, characterized in that: The output end of the first motor (5) is drivingly connected to the right end of the lead screw (2). The limiting block (7) is matched with the limiting groove (8) and is slidably connected.