PVC film winding transition cooling device

Abstract

The utility model discloses a PVC film winding transition cooling device which comprises a cooling frame, the cooling frame comprises an upper transverse frame and a lower transverse frame, a supporting frame is arranged between the upper transverse frame and the lower transverse frame, a guide roller is arranged on the supporting frame, a supporting leg is arranged at one end of the upper transverse frame, a winding roller is arranged on the supporting leg, and the upper transverse frame and the lower transverse frame are connected through a connecting rod. A winding motor is arranged below the winding roller; the PVC thin film cooling device has the beneficial effects that the PVC thin film formed by extrusion is cooled and solidified by adopting the cooling roller with the water storage cavity inside, and meanwhile, cooling liquid is supplemented and discharged through the roller shaft, and temperature monitoring is carried out in combination with the temperature sensor, so that the cooling temperature is proper, and the cooling efficiency is high; and adjustment can be carried out according to production requirements.

Description

Technical Field

[0001] The utility model relates to the field of photovoltaic brackets, in particular to a PVC film winding transition cooling device. Background Art

[0002] PVC film is a film material made of polyvinyl chloride (PVC). This film is generally used in a variety of applications due to its softness, transparency, weather resistance and chemical resistance. It can be used in food packaging, building materials, medical equipment, agricultural coverings, advertising and other fields. In the home, PVC film is often used for plastic wrap, binding materials and decorative materials.

[0003] After the PVC film is extruded, it forms a film sheet with a high temperature. At this time, it needs to be cooled before it can be wound and reeled. Before winding, it needs to be cooled and solidified to make the thickness and size of the PVC film stable. The cooling efficiency of traditional air cooling is low, and water cooling mostly uses cooling water tanks for cooling. However, PVC film is different from PVC plastic strips. Rapid contact with cooling water causes a sudden drop in temperature, causing the PVC film to break and have holes. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] The technical problem to be solved by the utility model is that the PVC film needs to be cooled after extrusion, and the cooling efficiency of traditional air cooling is low, while water cooling mostly uses a cooling water tank for cooling, but the PVC film is different from the PVC plastic strip, and rapid contact with cooling water causes a sudden drop in temperature, causing the PVC film to break and have holes.

[0006] (II) Technical solution

[0007] In order to solve the above problems, the utility model provides the following technical solutions:

[0008] A PVC film winding transition cooling device comprises a cooling frame, the cooling frame comprises an upper cross frame and a lower cross frame, a support frame is arranged between the upper cross frame and the lower cross frame, a guide roller is arranged on the support frame, a support leg is arranged at one end of the upper cross frame, a winding roller is arranged on the support leg, a winding motor is arranged below the winding roller, the winding roller and the winding motor shaft are connected by a belt, cooling rollers are arranged on the upper cross frame and the lower cross frame, bearing fixing seats are arranged at both ends of the cooling roller, a roller shaft is arranged in the cooling roller, a water storage chamber is arranged inside the cooling roller, both ends of the roller shaft pass through the cooling roller and extend to the outside of the cooling roller, the roller shaft is in the shape of a pipe, the roller shaft comprises a connecting shaft and an exchange shaft, and a plurality of hollow holes are opened on the exchange shaft.

[0009] Furthermore, a bottom plate is provided at the bottom of the winding motor, a synchronous wheel is provided on the winding motor shaft and the winding roller, and a belt is provided on the synchronous wheel.

[0010] Furthermore, the roller shaft is U-shaped as a whole, and the exchange axis extends toward the inner wall of the cooling roller.

[0011] Furthermore, the connecting shaft is made of a reinforced stainless steel pipe, both ends of the connecting shaft are connected to the bearing fixing seat, and both ends of the connecting shaft are provided with closing covers, and the closing covers are threadedly connected to the connecting shaft.

[0012] Furthermore, a temperature sensor is provided at one end of the cooling roller.

[0013] (III) Beneficial effects

[0014] The beneficial effects of the utility model are:

[0015] The extruded PVC film is cooled and solidified by a cooling roller with a water storage cavity inside, and then rolled up after cooling. During the process, multiple rounds of cooling rollers are in contact with the surface of the film to achieve a sufficient cooling effect. At the same time, the coolant is replenished and removed through the roller shaft and the temperature is monitored in combination with a temperature sensor, so that the cooling temperature is appropriate and the cooling efficiency is high, which will not cause poor film surface and can be adjusted according to production needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 It is an enlarged view of local A;

[0018] Figure 3 is a side view of the cooling roller;

[0019] Figure 4 It is the AA section view;

[0020] Markings in the figure: 1-cooling rack, 2-guide roller, 3-support leg, 4-winding roller, 5-winding motor, 6-cooling roller, 7-bearing fixing seat, 8-roller shaft, 9-synchronizing wheel, 10-closing cover, 11-temperature sensor, 1a-upper cross frame, 1b-lower cross frame, 1c-support frame, 6a-water storage chamber, 8a connecting shaft, 8b-exchange shaft, 8c-hollow hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0023] See also Figure 1-4 A PVC film winding transition cooling device shown in the figure comprises a cooling frame 1, the cooling frame 1 comprises an upper horizontal frame 1a and a lower horizontal frame 1b, a support frame 1c is arranged between the upper horizontal frame 1a and the lower horizontal frame 1b, a guide roller 2 is arranged on the support frame 1c, a support leg 3 is arranged at one end of the upper horizontal frame 1a, a winding roller 4 is arranged on the support leg 3, a winding motor 5 is arranged below the winding roller 4, the winding roller 4 and the winding motor 5 rotating shaft are connected by a belt, a cooling roller 6 is arranged on the upper horizontal frame 1a and the lower horizontal frame 1b, bearing fixing seats 7 are arranged at both ends of the cooling roller 6, a roller shaft 8 is arranged in the cooling roller 6, a water storage chamber 6a is arranged inside the cooling roller 6, the water storage chamber 6a is used to store coolant, and the height of the coolant is always lower than half of the water storage chamber 6a, so that the internal pressure is small when the coolant is supplemented, and it is convenient to inject, both ends of the roller shaft 8 pass through the cooling roller 6 and extend to the outside of the cooling roller 6, the roller shaft 8 is in the shape of a pipe, the roller shaft 8 comprises a connecting shaft 8a and an exchange shaft 8b, and a plurality of hollow holes 8c are opened on the exchange shaft 8b.

[0024] A bottom plate is provided at the bottom of the winding motor 5, and a synchronous wheel 9 is provided on the rotating shaft of the winding motor 5 and the winding roller 4. A belt is provided on the synchronous wheel 9. The winding motor 5 is fixed on the ground through the bottom plate, and the winding roller 4 is driven to be wound through the synchronous wheel 9 and the belt transmission, which also provides drive for the cooling of the PVC film.

[0025] The roller shaft 8 is U-shaped as a whole, and the exchange shaft 8b extends toward the inner wall of the cooling roller 6. The roller shaft 8 includes a connecting shaft 8a and an exchange shaft 8b. The connecting shaft 8a is in the shape of a tube and connected to the exchange shaft 8b. At the same time, the interior of the roller shaft 8 is a hollow tube, and both ends are provided with threads and are closed by a closing cover 10. When in use, the coolant is injected through the two ends of the connecting shaft 8a. When the coolant temperature is too high, the temperature sensor 11 monitors and sends a signal to remind the staff to replace the coolant, that is, unscrew the closing cover 10, and extract the coolant from the two ends of the connecting shaft 8a. The connecting shafts 8a at both ends can also be used as the water inlet and outlet ends to connect the coolant inlet pipe and the coolant outlet pipe respectively, so as to replenish and discharge the coolant simultaneously. The roller shaft 8 can be adjusted in combination with actual production.

[0026] The connecting shaft 8a is made of reinforced stainless steel pipe. Both ends of the connecting shaft 8a are connected to the bearing fixing seat 7. Closing covers 10 are provided at both ends of the connecting shaft 8a. The closing cover 10 is threadedly connected to the connecting shaft 8a. The U-shaped structure of the roller shaft 8 allows the exchange shaft 8b to extend toward the inner wall of the cooling roller 6, so that when extracting the coolant, the cooling roller 6 can be rotated so that the exchange shaft 8b can be in the coolant and can be fully extracted, and the coolant can be extracted or replenished through the hollow hole 8c.

[0027] A temperature sensor 11 is provided at one end of the cooling roller 6. The temperature sensor 11 is disconnected from the cooling roller 6 to monitor the surface temperature of the cooling roller 6 in real time. When the temperature is too high, a signal is sent to remind the on-site staff to replace the coolant inside the cooling roller 6.

[0028] The specific working principle is: when in use, one end of the extruded PVC film sheet is guided by the guide roller 2 and then laid on the surface of the cooling roller 6 of the upper horizontal frame 1a, and then extends downward and passes through the surface of the cooling roller 6 on the lower horizontal frame 1b, and finally contacts the winding roller 4 and fixes one end of the PVC film, and is wound by starting the winding motor 5 to drive the winding roller 4 to rotate so that the PVC film is cooled, moved and wound. During the process, the PVC film contacts the surface of the cooling roller 6 to be cooled and solidified to complete the shaping, and then is wound on the winding roller 4.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A PVC film winding transition cooling device, characterized in that: The cooling frame (1) comprises an upper horizontal frame (1a) and a lower horizontal frame (1b), a support frame (1c) is arranged between the upper horizontal frame (1a) and the lower horizontal frame (1b), a guide roller (2) is arranged on the support frame (1c), a support leg (3) is arranged at one end of the upper horizontal frame (1a), a winding roller (4) is arranged on the support leg (3), a winding motor (5) is arranged below the winding roller (4), the winding roller (4) and the rotating shaft of the winding motor (5) are connected by a belt, and the upper horizontal frame (1a) is provided with a support leg (3) at one end of the upper horizontal frame (1a), a winding roller (4) is arranged on the support leg (3), a winding motor (5) is arranged below the winding roller (4), the winding roller (4) and the rotating shaft of the winding motor (5) are connected by a belt, and the upper horizontal frame (1a) is provided with a support leg (3) at one end of the upper horizontal frame (1a), and a winding motor (5) is arranged below the winding roller (4). 1a) and the lower cross frame (1b) are provided with a cooling roller (6), bearing fixing seats (7) are provided at both ends of the cooling roller (6), a roller shaft (8) is provided in the cooling roller (6), a water storage chamber (6a) is provided inside the cooling roller (6), both ends of the roller shaft (8) pass through the cooling roller (6) and extend to the outside of the cooling roller (6), the roller shaft (8) is in the shape of a pipe, the roller shaft (8) includes a connecting shaft (8a) and an exchange shaft (8b), and a plurality of hollow holes (8c) are opened on the exchange shaft (8b).

2. A PVC film winding transition cooling device according to claim 1, characterized in that: A bottom plate is provided at the bottom of the winding motor (5), a synchronous wheel (9) is provided on the rotating shaft of the winding motor (5) and the winding roller (4), and a belt is provided on the synchronous wheel (9).

3. A PVC film winding transition cooling device according to claim 1, characterized in that: The roller shaft (8) is U-shaped as a whole, and the exchange shaft (8b) extends toward the inner wall of the cooling roller (6).

4. A PVC film winding transition cooling device according to claim 3, characterized in that: The connecting shaft (8a) is made of a reinforced stainless steel pipe. Both ends of the connecting shaft (8a) are connected to the bearing fixing seat (7). Both ends of the connecting shaft (8a) are provided with closing covers (10), and the closing covers (10) are threadedly connected to the connecting shaft (8a).

5. A PVC film winding transition cooling device according to claim 1, characterized in that: A temperature sensor (11) is provided at one end of the cooling roller (6).

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