PC / PET wave tile forming device
By designing a PC/PET wave tile forming device including a motor, a corrugated roller and a heating device, the problem of high roller pressure in the prior art causes product damage and unfast setting, and the product is quickly fixed under thermoplastic without recurring deformation, meeting the requirements of high yield and high quality.
Patent Information
- Application Number
- CN202420371445.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-02-28
AI Technical Summary
During the existing PC/PET wave tile forming process, the roller final pressure is relatively high, which is easy to damage the product, and the product is not fast-set, making it difficult to meet the requirements of high yield and high quality.
A PC/PET wave tile forming device is designed, including a machine, a molding device and a heating device. The forming device consists of a motor, a first wave roller and a second wave roller, the first wave roller is driven connected to the motor, and the second wave roller is located above the first wave roller. The heating device heats the rolling hot oil through the oil tank, the oil pump, the first heating box and the second heating box to ensure that the product is quickly set under thermoplastic.
By rolling deformation between the first waveform roller and the second waveform roller and heating with a heating device, the product is quickly fixed under thermoplastic, and is not easy to return to deformation, meeting the requirements of high yield and high quality.
Smart Images

Figure CN222571575U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of corrugated tile forming equipment, in particular to a PC / PET corrugated tile forming device. Background Art
[0002] Existing PC / PET corrugated tiles are usually formed by pressing the product through rollers arranged up and down. In order to make the product fixed and not deformed, the roller pressure is usually large, which is easy to damage the product. Utility Model Content
[0003] The utility model provides a PC / PET corrugated tile forming device to solve the above technical problems.
[0004] The solution adopted by the utility model to achieve its technical effect is:
[0005] A PC / PET corrugated tile forming device comprises a machine, a forming device and a heating device; the forming device comprises a motor, a first corrugated roller and a second corrugated roller; the motor is arranged in the machine; the first corrugated roller and the second corrugated roller are rotatably arranged on the machine, and the first corrugated roller is transmission-connected with the driving end of the motor, and the second corrugated roller is located above the first corrugated roller; a corrugated groove is arranged on the outer side of the first corrugated roller; a corrugated protrusion is arranged on the outer side of the second corrugated roller; the corrugated protrusion is rotatably arranged in the corrugated groove; the heating device comprises an oil tank, an oil pump, a first heating box and a second heating box; the oil tank is respectively connected to one end outlet of the first corrugated roller and the second corrugated roller; the oil pump is arranged on one side of the oil tank, and the oil pump is connected to the inside of the oil tank; the first heating box and the second heating box are arranged between the oil tank and the machine; the inlet of the first heating box is connected to the outlet of the oil pump, and the outlet of the first heating box is connected to one end inlet of the first corrugated roller; the inlet of the second heating box is connected to the outlet of the oil pump, and the outlet of the second heating box is connected to one end inlet of the second corrugated roller.
[0006] Preferably, the forming device further comprises a lifting cylinder; the lifting cylinder is arranged on both sides of the top of the machine platform; and the second corrugated roller is rotatably arranged between the driving ends of the lifting cylinder.
[0007] Preferably, a slide rail is provided on the inner side of the machine platform; a slide plate is provided on the driving end of the lifting cylinder; the slide plate is slidably provided on the slide rail; and the second corrugated roller is rotatably provided between the slide plates.
[0008] Preferably, the motor and the first corrugated roller are connected to each other through a meshing transmission connection between a driving gear and a driven gear.
[0009] Preferably, the number of the first corrugated rollers and the number of the second corrugated rollers are four respectively.
[0010] Preferably, the number of the driving gears is three; the three driving gears are rotatably arranged side by side on the outside of the machine, and one of the driving gears is transmission-connected to the driving end of the motor; the number of the driven gears is four; the four driven gears are rotatably arranged side by side on the outside of the machine, and the four driven gears are rotatably arranged at one end of the four first corrugated rollers respectively; any two adjacent driven gears are meshed on both sides of the top of one driving gear.
[0011] Preferably, the heating device further comprises a cooling box; the cooling box is arranged between the machine platform and the oil tank; the inlet of the cooling box is connected to an outlet at one end inside the first corrugated roller and the second corrugated roller; the outlet of the cooling box is connected to the oil tank.
[0012] Preferably, the number of the first heating boxes is consistent with the number of the first corrugated rollers; the number of the second heating boxes is consistent with the number of the second corrugated rollers.
[0013] The beneficial effects of the utility model are as follows: the product is deformed by rolling between the first corrugated roller and the second corrugated roller, and hot oil is introduced into the first corrugated roller and the second corrugated roller through a heating device, and the hot oil heats the first corrugated roller and the second corrugated roller, so that the deformed product is quickly fixed under thermoplasticity without recovery, thereby meeting the requirements of high output, high quality and use of the product in actual production. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front view of the molding device disclosed in the embodiment of the utility model;
[0015] Figure 2 It is a side view of the molding device disclosed in the embodiment of the utility model;
[0016] Figure 3 It is a simplified top view of the heating device disclosed in the embodiment of the utility model.
[0017] Label description: 1-machine, 2-motor, 3-first corrugated roller, 31-corrugated groove, 4-second corrugated roller, 41-corrugated protrusion, 5-oil tank, 6-oil pump, 7-first heating box, 8-second heating box, 9-first slide rail, 10-lifting cylinder, 11-slide plate, 12-driving gear, 13-driven gear, 14-cooling box. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. It should be noted that when an element is referred to as "fixed on" or "set on" another element, it can be directly on the other element or there may be a centering element at the same time. When an element is referred to as "connected to" another element, it can be directly connected to the other element or there may be a centering element at the same time. When an element is referred to as being "fixedly connected to" another element, it can be a common fixed connection method such as welding, bolting or gluing.
[0019] Please refer to Figure 1-3 In a preferred embodiment of the utility model, a PC / PET corrugated tile forming device is disclosed, comprising a machine platform 1, a forming device and a heating device; the forming device comprises a motor 2, a first corrugated roller 3 and a second corrugated roller 4; the motor 2 is arranged in the machine platform 1; the first corrugated roller 3 and the second corrugated roller 4 are rotatably arranged on the machine platform 1, and the first corrugated roller 3 is transmission-connected with the driving end of the motor 1, and the second corrugated roller 4 is located above the first corrugated roller 3; a corrugated groove 31 is arranged on the outer side of the first corrugated roller 3; a corrugated protrusion 41 is arranged on the outer side of the second corrugated roller 4; the corrugated protrusion 41 is rotatably arranged in the corrugated groove 31; the heating device It includes an oil tank 5, an oil pump 6, a first heating box 7 and a second heating box 8; the oil tank 5 is connected to the outlets at one end inside the first corrugated roller 3 and the second corrugated roller 4 respectively; the oil pump 6 is arranged on one side of the oil tank 5, and the oil pump 6 is connected to the inside of the oil tank 5; the first heating box 7 and the second heating box 8 are arranged between the oil tank 5 and the machine 1; the inlet of the first heating box 7 is connected to the outlet of the oil pump 6, and the outlet of the first heating box 7 is connected to the inlet at one end inside the first corrugated roller 3; the inlet of the second heating box 8 is connected to the outlet of the oil pump 6, and the outlet of the second heating box 8 is connected to the inlet at one end inside the second corrugated roller 4.
[0020] Specifically, a slide rail 9 is provided on the inner side of the machine 1; the forming device further includes a lifting cylinder 10; the lifting cylinder 10 is provided on both sides of the top of the machine 1; a slide plate 11 is provided at the driving end of the lifting cylinder 10; the slide plate 11 is slidably provided on the slide rail 9; the second corrugated roller 4 is rotatably provided between the slide plates 11. The lifting cylinder 10 can control the lifting and lowering of the second corrugated roller 4, thereby adjusting the depth of the corrugated protrusion 41 in the corrugated groove 31, thereby adjusting the corrugated amplitude on the corrugated tile.
[0021] Specifically, the motor 1 is connected to the first corrugated roller 3 by a driving gear 12 and a driven gear 13 in meshing transmission.
[0022] Specifically, the number of the first corrugated rollers 3 and the number of the second corrugated rollers 4 are four respectively.
[0023] Specifically, there are three driving gears 12; the three driving gears 12 are arranged to rotate side by side on the outside of the machine 1, and one of the driving gears 12 is connected to the driving end of the motor 2; there are four driven gears 13; the four driven gears 13 are arranged to rotate side by side on the outside of the machine 1, and the four driven gears 13 are respectively arranged to rotate at one end of the four first corrugated rollers 3; any two adjacent driven gears 13 are meshed on both sides of the top of one driving gear 12. When working, the motor 2 only needs to drive one driving gear 12 to rotate, and the other two driving gears 12 and four driven gears 13 can be driven to rotate.
[0024] Specifically, the heating device further includes a cooling box 14; the cooling box 14 is arranged between the machine 1 and the oil tank 5; the inlet of the cooling box 14 is connected to the outlet at one end of the first corrugated roller 3 and the second corrugated roller 4; the outlet of the cooling box 14 is connected to the oil tank 14. After the hot oil passes through the first corrugated roller 3 and the second corrugated roller 4, it is cooled by the cooling box 5 and then returns to the oil tank 5, which is convenient for the subsequent heating box to control the temperature of the oil, so that the oil is kept in a constant temperature range to realize cyclic heating of the first corrugated roller 3 and the second corrugated roller 4, thereby ensuring that the first corrugated roller 3 and the second corrugated roller 4 are kept in a constant temperature range to heat and shape the product during the entire processing process.
[0025] Specifically, the number of the first heating boxes 7 is consistent with the number of the first corrugated rollers 3; the number of the second heating boxes 8 is consistent with the number of the second corrugated rollers 3. Ensuring that the temperature of each roller can be controlled individually can make the molding of the product more in line with the requirements.
[0026] It can be seen from the above description that the product of the utility model has fast finalization and good product quality.
[0027] The preferred embodiments of the present invention are described in detail above in conjunction with the drawings in the specification. It should be noted that the protection scope of the present invention includes but is not limited to the above embodiments. The specific structures disclosed in the drawings in the specification are only preferred embodiments of the present invention. Technical personnel in the field can also develop other embodiments on this basis. Any simple deformation or equivalent substitution that does not deviate from the innovative concept of the present invention is covered by the present invention and belongs to the protection scope of the present invention.
Claims
1. PC / PET corrugated tile forming device, characterized in that: include: Machine; Forming device; The forming device comprises a motor, a first corrugated roller and a second corrugated roller; the motor is arranged in the machine platform; The first corrugated roller and the second corrugated roller are rotatably arranged on the machine platform, and the first corrugated roller is drivingly connected to the driving end of the motor, and the second corrugated roller is located above the first corrugated roller; a corrugated groove is arranged on the outer side of the first corrugated roller; a corrugated protrusion is arranged on the outer side of the second corrugated roller; the corrugated protrusion is rotatably arranged in the corrugated groove; A heating device; the heating device comprises an oil tank, an oil pump, a first heating box and a second heating box; the oil tank is connected to an outlet at one end inside the first corrugated roller and the second corrugated roller respectively; the oil pump is arranged on one side of the oil tank, and the oil pump is connected to the inside of the oil tank; the first heating box and the second heating box are arranged between the oil tank and the machine; the inlet of the first heating box is connected to the outlet of the oil pump, and the outlet of the first heating box is connected to an inlet at one end inside the first corrugated roller; the inlet of the second heating box is connected to the outlet of the oil pump, and the outlet of the second heating box is connected to an inlet at one end inside the second corrugated roller.
2. The PC / PET corrugated tile forming device according to claim 1, characterized in that: The forming device further comprises a lifting cylinder; the lifting cylinder is arranged on both sides of the top of the machine platform; the second corrugated roller is rotatably arranged between the driving ends of the lifting cylinder.
3. The PC / PET corrugated tile forming device according to claim 2, characterized in that: A slide rail is arranged on the inner side of the machine platform; a slide plate is arranged on the driving end of the lifting cylinder; the slide plate is slidably arranged on the slide rail; and the second corrugated roller is rotatably arranged between the slide plates.
4. The PC / PET corrugated tile forming device according to claim 1, characterized in that: The motor and the first corrugated roller are connected to each other through a driving gear and a driven gear meshing with each other.
5. The PC / PET corrugated tile forming device according to claim 4, characterized in that: The number of the first corrugated rollers and the number of the second corrugated rollers are four respectively.
6. The PC / PET corrugated tile forming device according to claim 5, characterized in that: The number of the driving gears is three; the three driving gears are rotatably arranged side by side on the outside of the machine, and one of the driving gears is transmission-connected to the driving end of the motor; the number of the driven gears is four; the four driven gears are rotatably arranged side by side on the outside of the machine, and the four driven gears are rotatably arranged at one end of the four first corrugated rollers respectively; any two adjacent driven gears are meshed on both sides of the top of one driving gear.
7. The PC / PET corrugated tile forming device according to claim 1, characterized in that: The heating device also includes a cooling box; the cooling box is arranged between the machine platform and the oil tank; the inlet of the cooling box is connected to an outlet at one end inside the first corrugated roller and the second corrugated roller; the outlet of the cooling box is connected to the oil tank.
8. The PC / PET corrugated tile forming device according to claim 1, characterized in that: The number of the first heating boxes is consistent with the number of the first corrugated rollers; the number of the second heating boxes is consistent with the number of the second corrugated rollers.