Plug-in type vehicle roof

By designing plug-in vehicle ceilings, using split structures for transportation and quickly assembled on the client, the existing ceilings are solved, which is difficult to transport, high transportation costs and poor corrosion resistance, and the effect of efficient transportation and simple maintenance is achieved.

CN222572402UActive Publication Date: 2025-03-07SHANYU NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421332120.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-07
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing site vehicle ceiling design has problems such as difficult transportation, high transportation costs and poor corrosion resistance, making it difficult to avoid squeezing and collision damage during transportation, and it is difficult to maintain and replace.

Method used

The plug-in vehicle ceiling design is adopted, and the ceiling and columns are designed as plug-in, and the packaging is made of split structure, and the client performs rapid assembly to realize the split transportation and rapid assembly of the ceiling and columns, and improve assembly stability through the design of plug-in rods and columns.

Benefits of technology

Improve transportation efficiency, reduce collision losses during transportation, simplify maintenance and replacement processes, and enhance the stability and durability of the ceiling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plug-in type vehicle ceiling which comprises a ceiling body and stand columns. The ceiling comprises a three-face frame and a middle cover plate. The three-face frame comprises a left side rod and a right side rod, inserting grooves are formed in the side rods, and the cover plate is inserted and fixed through the inserting grooves. By means of the structure, the detachable structural design of the ceiling is achieved, and shipment and follow-up maintenance and replacement can be facilitated; four inserting rods are arranged on the lower portion of the ceiling, and upper fixing holes are formed in the inserting rods; stand columns are arranged corresponding to the four inserting rods in an inserting mode, the stand columns are divided into front side stand columns and rear side stand columns, and the bottoms of the front side stand columns are provided with bent inserting parts and front end bottom positioning holes; rear end bottom positioning holes are formed in the bottoms of the rear side stand columns. Split transportation and rapid assembly of the stand columns and the ceiling are achieved through the insertion structures, the tops of the stand columns are matched with the insertion protrusions in a concave-convex mode, and on the premise that the assembly efficiency is improved, the stability of the stand columns after fixation can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle accessories, in particular to a plug-in vehicle roof used in field vehicles. Background Art

[0002] In existing field vehicles, such as golf field transport vehicles and short-distance transport vehicles in competitive sports events, in order to facilitate operation and external communication and command, the ceiling is usually designed to be open, which includes a ceiling and columns for supporting the ceiling. In the technical field, this open ceiling is mostly made into an integrated structure, that is, the columns and the ceiling are a combined structure when leaving the factory. The disadvantages of this design are: 1. It is not easy to transport, multiple products cannot be stacked, and the loading volume per unit area in the transport vehicle is too small, which directly increases the transportation cost; 2. The ceiling cover plate used in the prior art is made of metal and welded to the columns. The corrosion resistance of the ceiling cover plate made of this material is poor. If corrosion occurs during use, it cannot be easily maintained or replaced.

[0003] In view of the above drawbacks, as a research and development and production unit of such vehicles, the technical problem that urgently needs to be solved is: to design a vehicle roof with a plug-in structure, which can be transported from the production and sales unit to the customer in a split structure during shipment, avoiding the increase of transportation costs and preventing damage due to squeezing and collision during transportation. Utility Model Content

[0004] The utility model discloses a plug-in vehicle roof, which adopts a split design and designs the roof and the pillars to be plug-in, can be packaged separately when shipped, and can be quickly assembled at the customer end, thereby improving transportation efficiency and reducing collision loss during transportation.

[0005] The solution of the utility model is as follows: a plug-in vehicle roof, which includes a roof and columns; the roof includes a three-sided frame and a cover plate in the middle; the three-sided frame includes left and right side rods, and the side rods are provided with plug-in grooves, and the cover plate is plugged and fixed through the plug-in grooves;

[0006] Four plug-in rods are arranged at the lower part of the ceiling, and upper fixing holes are arranged on the plug-in rods; columns are respectively arranged corresponding to the four plug-in rods, and the columns are divided into front columns and rear columns, and a bent plug-in portion and a front bottom positioning hole are arranged at the bottom of the front column; a rear bottom positioning hole is arranged at the bottom of the rear column.

[0007] The outer diameter of the plug-in rod is provided with a plug-in groove and a plug-in protrusion, and the top of the column is matched with the plug-in protrusion in a concave-convex manner.

[0008] The upper fixing hole is arranged on the inner side of the plug rod. This design can protect the rivet piece and prevent it from being frequently disturbed by rainwater and corroded.

[0009] The front end of the side rod is provided with a transverse front rod, and the rear end of the side rod is provided with a countersunk hole, and a threaded hole is provided in the countersunk hole; an end cover is provided corresponding to the countersunk hole, and the end cover is a stepped shaft structure, which is provided with a screw section, a countersunk hole matching section and an outer end face; the screw section is threadedly matched with the threaded hole, and the countersunk hole matching section is axially plug-fitted with the countersunk hole.

[0010] An annular T-shaped groove is arranged on the outer end surface, and a flexible sealing pad is arranged in the annular T-shaped groove, and the extrusion sealing between the left and right side rod ends and the end cover is achieved through the flexible sealing pad.

[0011] The cover plate is made of metal material, plastic material, fiberglass material or carbon fiber material.

[0012] (III) Beneficial effects

[0013] The utility model provides a plug-in vehicle roof, which has the following advantages compared with the prior art: the roof of the utility model includes a three-sided frame and a cover plate in the middle; the three-sided frame includes left and right side rods, and a plug-in slot is provided on the side rods, and the plug-in fixation of the cover plate is realized through the plug-in slot; the above structure realizes the split structure design of the roof, which is convenient for shipment and subsequent maintenance and replacement; four plug-in rods are provided at the lower part of the roof, and upper fixing holes are provided on the plug-in rods; corresponding to the four plug-in rods, columns are respectively plug-in arranged, and the columns are divided into front side columns and rear side columns, and the bottom of the front side columns is provided with a bending plug-in part and a front bottom positioning hole; the bottom of the rear side columns is provided with a rear bottom positioning hole. The plug-in structure realizes the split transportation and rapid assembly of the columns and the roof, and the plug-in slot and the plug-in protrusion are provided on the outer diameter of the plug-in rod, and the top of the column and the plug-in protrusion are matched concavely and convexly, which can effectively improve the stability after fixation under the premise of improving the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Attached Figure 1 This is a schematic diagram of the assembly structure of the utility model;

[0015] Attached Figure 2 This is a schematic diagram of the bottom split structure of the utility model;

[0016] Attached Figure 3 for Figure 2 A schematic diagram of the enlarged structure of the middle A area;

[0017] Attached Figure 4 It is an enlarged schematic diagram of the rear end structure of the utility model;

[0018] Attached Figure 5for Figure 4 A schematic diagram of the structure of the middle B region;

[0019] Attached Figure 6 This is a schematic diagram of the assembly and vehicle insertion structure of the utility model;

[0020] In the figure, 1, side rod, 11, socket, 12, transverse front rod, 13, countersunk hole, 14, threaded hole, 15, plug-in slot, 2, cover plate, 3, front column, 31, top inner side fixing hole, 32, front bottom positioning hole, 33, bent plug-in part, 4, rear column, 41, rear bottom positioning hole, 5, plug-in rod, 51, plug-in slot, 52, plug-in protrusion, 53, upper fixing hole, 6, end cover, 61, outer end face, 62, annular T-slot, 63, countersunk hole matching section, 64, screw section, 7, rubber strip, 71, rubber strip protrusion, 8, cab front baffle, 81, front plug-in hole, 9, rear wheel protection part, 91, rear plug-in hole. DETAILED DESCRIPTION

[0021] The following specific embodiments illustrate the implementation details of the utility model. It should be pointed out that the following embodiments are only for illustrative purposes, and the technical solution can be further improved on the basis of the technical solution disclosed in the claims. If such improvements fully cover the contents disclosed in the claims, they should fall within the protection scope of this patent.

[0022] In the description of the embodiments of the present invention, it should be noted that the terms "left", "right", "front", "rear end", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description. They do not indicate or imply that the device referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the embodiments of the present invention.

[0023] Embodiment 1:

[0024] A plug-in vehicle roof, as shown in the accompanying drawings, includes a roof and columns; the roof includes a three-sided frame and a cover plate 2 in the middle; the three-sided frame includes left and right side rods 1, and the front ends of the left and right side rods 1 are fixed to a horizontal front rod 12 at the same time. This fixation can be an integral molding, or it can be a welding or plug-in structure. If it is welded, appearance treatment is required in the production stage, and this appearance treatment may include grinding and painting.

[0025] The left and right side bars 1 are provided with plugging grooves 15 , which are arranged on the inner side surfaces of the side bars 1 , and the cover plate 2 is plugged and fixed through the plugging grooves 15 .

[0026] The lower part of the ceiling is provided with a plug seat 11 at the tail end of the two side bars 1 and at the lower part of the junction of the side bars 1 and the transverse front bar 12. A plug rod 5 is embedded in each plug seat 11. The structure of the plug rod 5 is as follows: Figure 2 , 3 As shown in FIG. 5 , a plug groove 51 and a plug protrusion 52 are provided on the outer diameter of the plug rod 5, and an upper fixing hole 53 is provided on the inner side of the plug rod 5. The upper fixing hole 53 can be a threaded hole. The upper fixing hole 53 is provided on the inner side of the plug rod 5. This design can protect the rivet part and prevent it from being frequently invaded by rainwater and corroded by it.

[0027] The four plug-in rods 5 are respectively connected with columns, which are divided into front columns 3 and rear columns 4. The bottom of the front column 3 is provided with a bent plug-in portion 33 and a front bottom positioning hole 32; the bottom of the rear column 4 is provided with a rear bottom positioning hole 41. Figure 6 As shown, the bent plug-in portion 33 designed by the utility model is inserted into the front plug-in hole 81 in the front windshield 8 of the cab, and the rear column 4 designed by the utility model is inserted into the rear plug-in hole 91 in the rear wheel protection part 9. After the above structure is set, during the client assembly, the front column 3 and the rear column 4 can be fixed with screws or rivets inside the front windshield 8 of the cab and inside the rear wheel protection part 9 respectively after plug-in assembly. This fixing method can be quickly screwed and fixed by a manual screwdriver or an electric screwdriver, and the assembly and subsequent disassembly and maintenance are relatively convenient. When designing, the stability of the plug-in with the column is improved by constraining the tolerance size of the rear plug-in hole 91 and the front plug-in hole 81.

[0028] Furthermore, a hole matching the plug-in groove 51 and the plug-in protrusion 52 is provided on the top surface of the column. Through this axial hole concave-convex plug-in fit, the stability of the front column 3 and the rear column 4 after assembly is improved, and radial displacement of the front column 3 and the rear column 4 and the plug-in rod 5 after plugging and fixing is avoided.

[0029] Through the above structural setting, the utility model realizes the split structural design of the ceiling itself, which is convenient for shipment and subsequent maintenance and replacement; the utility model also realizes the split structural design of the ceiling and the columns, and the columns can be divided into front columns and rear columns, both of which can be quickly connected with the ceiling respectively. During transportation, the ceiling and the columns are completely separated, and the ceiling and the columns can be packed separately, which improves transportation efficiency and reduces losses caused by collisions during transportation.

[0030] Embodiment 2:

[0031] Based on the structure of Example 1, the utility model takes product cost control into consideration during actual production. If the cover plate 2 is made of plastic, fiberglass or carbon fiber, there is basically no need to consider the corrosion resistance of the cover plate 2. However, when the above materials are used, an injection mold or an extrusion mold must be used. This type of production method has low production efficiency and high cost.

[0032] When the cover plate 2 is made of metal material, such as stainless steel or aluminum alloy, the technicians in this field can use a stamping die to form it. As is known, the stamping die has a high forming efficiency and can reduce the production cost to a certain extent while ensuring the strength. However, if such a metal material is used, it must be treated with anti-corrosion. In this embodiment, after the cover plate 2 is inserted into the plug slot 15, a sealant is usually applied to the joint gap on the top surface. In order to prevent external water from entering the plug slot 15, the utility model is provided with a countersunk hole 13 on the rear end of the side rod 1, and a threaded hole 14 is provided in the countersunk hole 13; an end cap 6 is provided corresponding to the countersunk hole 13, such as Figure 5 As shown, the end cover 6 is a stepped shaft structure, which is provided with a screw section 64, a countersunk hole matching section 63 and an outer end face 61; the screw section 64 is threadedly matched with the threaded hole 14, and the countersunk hole matching section 63 is axially plugged with the countersunk hole 13. Further, an annular T-shaped groove 62 is provided on the outer end face 61, and a flexible sealing gasket 7 is provided in the annular T-shaped groove 62, and a rubber strip protrusion 71 is provided on the flexible sealing gasket 7 corresponding to the annular T-shaped groove 62. After the two are tightly matched, the flexible sealing gasket 7 can realize the extrusion seal between the left and right side rods 1 and the end cover 6 to prevent external rainwater from intruding and avoid water seepage into the interior through the end of the plug-in groove 15 to cause metal corrosion. When replacing the cover plate 2, the end cover 6 can be screwed down to achieve replacement.

[0033] Those skilled in the art may also design the outer end surface 61 to be hollow inside, and make the outer end surface 61 of a transparent plastic material, and set an indicator light in the hollow area inside the outer end surface 61. After installing the end cover 6, it can be used as an indicator light or a turn signal.

Claims

1. A plug-in vehicle roof, characterized in that: It includes a ceiling and columns; the ceiling includes a three-sided frame and a cover plate in the middle; the three-sided frame includes left and right side bars, and the side bars are provided with plug-in slots for plugging and fixing with the cover plate; Four plug-in rods are arranged at the lower part of the ceiling, and upper fixing holes are arranged on the plug-in rods; columns are respectively arranged corresponding to the four plug-in rods, and the columns are divided into front columns and rear columns, and a bent plug-in portion and a front bottom positioning hole are arranged at the bottom of the front column; a rear bottom positioning hole is arranged at the bottom of the rear column.

2. The plug-in vehicle roof according to claim 1, characterized in that: The outer diameter of the plug-in rod is provided with a plug-in groove and a plug-in protrusion, and the top of the column is matched with the plug-in protrusion in a concave-convex manner.

3. The plug-in vehicle roof according to claim 1, characterized in that: The upper fixing hole is arranged on the inner side surface of the plug-in rod.

4. The plug-in vehicle roof according to claim 1, characterized in that: The front end of the side rod is provided with a transverse front rod, and the rear end of the side rod is provided with a countersunk hole, and a threaded hole is provided in the countersunk hole; an end cover is provided corresponding to the countersunk hole, and the end cover is a stepped shaft structure, which is provided with a screw section, a countersunk hole matching section and an outer end face; the screw section is threadedly matched with the threaded hole, and the countersunk hole matching section is axially plug-fitted with the countersunk hole.

5. The plug-in vehicle roof according to claim 4, characterized in that: An annular T-shaped groove is arranged on the outer end surface, and a flexible sealing pad is arranged in the annular T-shaped groove.

6. The plug-in vehicle roof according to claim 1, characterized in that: The cover plate is made of metal material, plastic material, fiberglass material or carbon fiber material.