Waste discharge mechanism
By designing a waste discharge mechanism including a main conveying device, a secondary conveying device and a lifting mechanism, the problems of high waste discharge cost, large equipment occupancy and low continuous waste discharge efficiency in the prior art are solved, and the effect of low cost and continuous waste discharge is achieved, which is suitable for multi-station stacking design.
Patent Information
- Application Number
- CN202420137472.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-01-19
AI Technical Summary
The existing waste discharge mechanism has problems in terms of high cost, large equipment space, and low continuous waste discharge efficiency. Especially in multi-station lamination design, it cannot effectively solve the continuous waste discharge problem of bad pole slices.
A waste discharge mechanism is designed, including a main conveying device, a secondary conveying device and a lifting mechanism. By connecting the secondary conveying device to the main conveying device head and tail, and controlling the lifting or rotation of the secondary conveying device by using the lifting mechanism, a gap is formed to achieve continuous waste discharge of the defective pole sheet.
It achieves the effect of low-cost and continuous waste discharge, saves equipment space, and improves waste discharge efficiency, and is suitable for multi-station stacking design.
Smart Images

Figure CN222573481U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste discharge mechanisms, in particular to a waste discharge mechanism. Background Art
[0002] With the development of the new energy lithium battery industry, the stacking technology in the industry is constantly developing. Most cutting and stacking machines, thermal composite machines and other models adopt a multi-station stacking design. During the stacking process, there are usually detection equipment to detect whether the electrode sheets are good products. When defective products are detected, a waste discharge mechanism is required to screen out the defective products.
[0003] There are mostly three types of existing waste discharge schemes: the first is waste discharge above the vacuum belt, which uses a material-taking robot to grab the defective electrode and put it into the waste box above the belt. Such equipment occupies a large space and is relatively expensive. The robot needs to carry it back and forth for continuous waste discharge, which wastes stacking time and affects production efficiency; the second is waste discharge at the end of the vacuum belt, where the defective electrode is grabbed by the electrode-taking robot and falls into the waste box at the end of the conveyor belt. This waste discharge method cannot discharge waste continuously when multiple electrode sheets are defective or the electrode sheets at different stacking stations are defective, which affects the overall stacking efficiency; the third is waste discharge with an inverted belt, which hangs the vacuum chamber upside down so that there is suction under the belt. Normal electrode sheets will be transported normally when passing through the inverted belt. When the defective electrode sheets are on the inverted belt, the vacuum chamber will break the vacuum so that the belt has no suction, and the defective electrode sheets will be discharged into the waste box below. This waste discharge method is relatively expensive, and the inverted belt will change the distance between the electrode sheets, which will cause collisions and produce debris. Utility Model Content
[0004] In order to overcome at least one of the defects of the prior art, the utility model provides a waste discharge mechanism, which can solve the waste discharge cost problem, realize continuous waste discharge, and is easy to operate.
[0005] The technical solution adopted by the utility model to solve the problem is:
[0006] A waste discharge mechanism comprises: a main conveying device, the main conveying device having a first starting end and a first terminal end for conveying a pole piece; a secondary conveying device, the secondary conveying device having a second starting end and a second terminal end for conveying a pole piece, the second starting end of the secondary conveying device being aligned with the first terminal end of the main conveying device; a waste collecting device, the waste collecting device being located below the junction of the main conveying device and the secondary conveying device; and a lifting mechanism, the lifting mechanism being drivingly connected to the secondary conveying device to separate the second starting end of the secondary conveying device from the first terminal end of the main conveying device so that the pole piece falls into the waste collecting device.
[0007] By adopting the above solution, the secondary conveying device can be lifted up by controlling the lifting mechanism, so that the pole piece on the main transmission device falls into the waste collection device, thereby realizing continuous waste discharge operation.
[0008] Furthermore, the main conveying device includes: a main transmission shaft; a main conveyor belt, wherein the main conveyor belt is wound around at least two main transmission shafts; and a main support frame, wherein the main transmission shaft is rotatably connected to the main support frame.
[0009] By adopting the above solution, the transportation effect of the electrode can be achieved.
[0010] Furthermore, the secondary transmission device includes: a secondary starting end transmission shaft; a secondary end end rotating shaft; a secondary conveyor belt, the secondary conveyor belt is wound around the secondary starting end transmission shaft and the secondary end end rotating shaft; a secondary support frame, the secondary starting end transmission shaft is abutted against the secondary support frame, and the secondary end end rotating shaft is rotationally connected or abutted against the secondary support frame.
[0011] By adopting the above scheme, it is possible to lift the secondary conveying device as a whole or only lift one end of the secondary starting end transmission shaft to complete the waste discharge operation.
[0012] Furthermore, the lifting mechanism includes: a servo motor; a crank connecting rod, one end of the crank connecting rod is connected to the servo motor, and the other end is connected to the secondary starting end transmission shaft.
[0013] By adopting the above scheme, the crank connecting rod can be controlled by the servo motor to lift the secondary starting end drive shaft of the secondary conveying device, and the secondary conveying device rotates with the secondary ending end drive shaft as the center, so that a material unloading gap is reserved between the secondary conveying device and the main conveying device, thereby realizing material discharge to the waste collection device.
[0014] Furthermore, the lifting mechanism includes at least one hydraulic device, and an output end of the hydraulic device is connected below the secondary support frame.
[0015] By adopting the above solution, the secondary support frame can be lifted as a whole by the hydraulic device, so that a material discharge gap is reserved between the secondary conveying device and the main conveying device, thereby realizing material discharge to the waste collection device.
[0016] Furthermore, the lifting mechanism includes at least one hydraulic device, and the output end of the hydraulic device acts below the end of the secondary starting end transmission shaft.
[0017] By adopting the above scheme, the secondary starting end drive shaft of the secondary conveying device can be lifted by a hydraulic device, and the secondary conveying device rotates with the secondary ending end drive shaft as the center, thereby reserving a material unloading gap between the secondary conveying device and the main conveying device, thereby realizing material discharge to the waste collection device.
[0018] Furthermore, the hydraulic device is at least one of a pneumatic cylinder, a hydraulic rod and an oil cylinder.
[0019] By adopting the above solution, the lifting capability is achieved, the cost is low and the control is stable.
[0020] Furthermore, both ends of the secondary starting end transmission shaft are rotatably connected with guide plates.
[0021] By adopting the above scheme, when the electrode pieces are discharged from the unloading gap between the secondary conveyor and the main conveyor, a guiding effect can be provided for the electrode pieces to prevent the main conveyor from transporting the electrode pieces too fast so that the electrode pieces cannot fall into the waste collection device.
[0022] Furthermore, the guide plate is arc-shaped.
[0023] By adopting the above solution, the diversion effect can be improved.
[0024] Furthermore, the guide plate is provided with a connecting ring connected to both ends of the transmission shaft at the secondary starting end.
[0025] By adopting the above solution, the guide plate can be hung on the transmission shaft at the secondary starting end.
[0026] In summary, the waste discharge mechanism provided by the utility model has the following technical effects:
[0027] 1. By setting up a main conveying device, a secondary conveying device and a lifting mechanism, and connecting the secondary conveying device to the main conveying device end to end, continuous transportation and continuous waste discharge of electrodes can be achieved. When a defective electrode is detected, the lifting mechanism can control the secondary conveying device to lift or rotate, so that a gap is formed between the main conveying device and the secondary conveying device, so that the defective electrode falls into the waste collection device through the gap, saving equipment space, and at the same time can solve the problem of multi-station waste discharge or continuous waste discharge, thereby improving waste discharge efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic diagram of the top structure of Example 1 of the utility model;
[0029] Figure 2 This is a schematic diagram of the side structure of Example 1 of the utility model;
[0030] Figure 3 This is a schematic diagram of the structure after the side of Example 1 of the utility model is lifted;
[0031] Figure 4 This is a schematic diagram of the side structure of Example 2 of the utility model;
[0032] Figure 5 This is a schematic diagram of the structure after the side of Example 2 of the utility model is lifted;
[0033] Figure 6 This is a schematic diagram of the side structure of Example 3 of the utility model;
[0034] Figure 7 This is a schematic diagram of the structure after the side of Example 3 of the utility model is lifted.
[0035] Among them, the meanings of the figure marks are as follows: 1. main conveying device; 11. first starting end; 12. first terminal end; 13. main transmission shaft; 14. main conveyor belt; 15. main support frame; 2. secondary conveying device; 21. second starting end; 22. second terminal end; 23. secondary starting end transmission shaft; 24. secondary terminal end rotating shaft; 25. secondary conveyor belt; 26. secondary support frame; 3. lifting mechanism; 31. servo motor; 32. crank connecting rod; 33. turntable; 4. hydraulic device; 5. guide plate; 6. pole piece; 7. waste collection device. DETAILED DESCRIPTION
[0036] For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described and discussed below in conjunction with the accompanying drawings of the present invention. Obviously, what is described here is only a part of the examples of the present invention, not all the examples. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0037] In order to facilitate the understanding of the embodiments of the present utility model, the following will be further explained by taking specific embodiments as examples in conjunction with the drawings, and each embodiment does not constitute a limitation on the embodiments of the present utility model.
[0038] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0039] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0040] The embodiments of the present invention refer to Figure 1-Figure 7As shown, a waste discharge mechanism is disclosed, including a main conveying device 1, a secondary conveying device 2, a waste collecting device 7 and a lifting mechanism 3, wherein the main conveying device 1 has a first starting end 11 and a first terminal end 12 for conveying a pole piece 6, the secondary conveying device 2 has a second starting end 21 and a second terminal end 22 for conveying a pole piece 6, the second starting end 21 of the secondary conveying device 2 is aligned with the first terminal end 12 of the main conveying device 1, so that the pole piece 6 can be transferred from the first starting end 11 to the second terminal end 22, the waste collecting device 7 is located below the junction of the main conveying device 1 and the secondary conveying device 2, the lifting mechanism 3 is drivingly connected to the secondary conveying device 2, and the second starting end 21 of the secondary conveying device 2 is aligned with the first terminal end 12 of the main conveying device 1. The point end 12 is separated so that the electrode piece 6 falls into the waste collection device 7. The lifting mechanism 3 can be used to control the lifting of the secondary conveying device 2 so that the electrode piece 6 on the main transmission device falls into the waste collection device 7, and continuous waste discharge operation can be realized. By setting the main conveying device 1, the secondary conveying device 2 and the lifting mechanism 3, and connecting the secondary conveying device 2 with the main conveying device 1 end to end, continuous transportation and continuous waste discharge of the electrode piece 6 can be realized. When a defective electrode piece 6 is detected, the lifting mechanism 3 can control the secondary conveying device 2 to lift or rotate, so that a gap is formed between the main conveying device 1 and the secondary conveying device 2, so that the defective electrode piece 6 falls into the waste collection device 7 through the gap, saving equipment space, and at the same time solving the problem of multi-station waste discharge or continuous waste discharge, thereby improving waste discharge efficiency.
[0041] In this embodiment 1, refer to Figure 1-3As shown, the main conveying device 1 includes a main transmission shaft 13, a main conveyor belt 14 and a main support frame 15. The main conveyor belt 14 is wound around the two main transmission shafts 13, and the main conveyor belt 14 is parallel to the horizontal plane, and is used to transport the pole pieces 6 for the cutting and stacking machine. The main transmission shaft 13 is rotatably connected to the main support frame 15, so that the main support frame 15 supports the main transmission shaft 13 without delaying the main transmission shaft 13 being driven by the motor to achieve the transmission effect, thereby completing the transportation effect of the pole piece 6. The secondary conveying device 2 includes a secondary starting end transmission shaft 23, a secondary end end rotating shaft 24, a secondary conveyor belt 25 and a secondary support frame 26. The secondary conveyor belt 25 is wound around the secondary starting end transmission shaft 23 and the secondary end end rotating shaft 24. The secondary starting end transmission shaft 23 is in contact with the secondary support frame 26. The secondary end end rotating shaft 24 is rotatably connected with the secondary support frame 26. The secondary conveying device 2 can be lifted and lowered as a whole or only one end of the secondary starting end transmission shaft 23 can be lifted and lowered to complete the waste discharge operation. Specifically, the lifting mechanism 3 includes a servo motor 31 and a crank connecting rod 32. The output shaft of the servo motor 31 is connected to a turntable 33. One end of the crank connecting rod 32 is rotatably connected to the edge of the turntable 33, and the other end is rotatably connected to the secondary starting end transmission shaft 23. When the turntable 33 rotates to cause the crank connecting rod 32 to move toward the secondary starting end transmission shaft 23, the secondary starting end transmission shaft 23 is lifted. When the turntable 33 rotates to cause the crank connecting rod 32 to move away from the secondary starting end transmission shaft 23, the secondary starting end transmission shaft 23 is lowered and reset. The crank connecting rod 32 is controlled by the servo motor 31 to lift the secondary starting end transmission shaft 23 of the secondary conveying device 2. The secondary conveying device 2 rotates with the secondary end end transmission shaft as the center of the circle, thereby reserving a material unloading gap between the secondary conveying device 2 and the main conveying device 1 to realize material discharge to the waste collection device 7. The servo motor 31 controls the crank connecting rod 32 to lift the secondary starting end transmission shaft 23 conveniently and can maintain continuous lifting, so that the continuous waste discharge operation of multiple consecutive defective pole pieces 6 can be completed. Compared with the waste discharge using a robot gripper, it is more convenient and improves production efficiency.
[0042] In Example 2, see Figure 4-5As shown, the main conveying device 1 includes a main transmission shaft 13, a main conveyor belt 14 and a main support frame 15. The main conveyor belt 14 is wound around the two main transmission shafts 13, and the main conveyor belt 14 is parallel to the horizontal plane, and is used to transport the pole pieces 6 for the cutting and stacking machine. The main transmission shaft 13 is rotatably connected to the main support frame 15, so that the main support frame 15 supports the main transmission shaft 13 without delaying the main transmission shaft 13 being driven by the motor to achieve the transmission effect, thereby completing the transportation effect of the pole piece 6. The secondary conveying device 2 includes a secondary starting end transmission shaft 23, a secondary end end rotating shaft 24, a secondary conveyor belt 25 and a secondary support frame 26, the secondary conveyor belt 25 is wound around the secondary starting end transmission shaft 23 and the secondary end end rotating shaft 24, the secondary starting end transmission shaft 23 is in contact with the secondary support frame 26, and the secondary end end rotating shaft 24 is in contact with the secondary support frame 26. Specifically, the lifting mechanism 3 includes at least one hydraulic device 4, the output end of the hydraulic device 4 is connected to the bottom of the secondary support frame 26 to ensure that the secondary conveying device 2 supported by the secondary support frame 26 maintains horizontal lifting, and the secondary support frame 26 is lifted as a whole by the hydraulic device 4, so that a material unloading gap is reserved between the secondary conveying device 2 and the main conveying device 1, so as to realize material discharge to the waste collection device 7.
[0043] It should be noted that the hydraulic device 4 is at least one of a pneumatic cylinder, a hydraulic rod and an oil cylinder, and the pneumatic cylinder, the hydraulic rod and the oil cylinder have lifting capabilities, low costs and stable control.
[0044] In Example 3, see Figure 6-7As shown, the main conveying device 1 includes a main transmission shaft 13, a main conveyor belt 14 and a main support frame 15. The main conveyor belt 14 is wound around the two main transmission shafts 13, and the main conveyor belt 14 is parallel to the horizontal plane, and is used to transport the pole pieces 6 for the cutting and stacking machine. The main transmission shaft 13 is rotatably connected to the main support frame 15, so that the main support frame 15 supports the main transmission shaft 13 without delaying the main transmission shaft 13 being driven by the motor to achieve the transmission effect, thereby completing the transportation effect of the pole piece 6. The secondary conveying device 2 includes a secondary starting end transmission shaft 23, a secondary end end rotating shaft 24, a secondary conveyor belt 25 and a secondary support frame 26. The secondary conveyor belt 25 is wound around the secondary starting end transmission shaft 23 and the secondary end end rotating shaft 24. The secondary starting end transmission shaft 23 is in contact with the secondary support frame 26. The secondary end end rotating shaft 24 is rotatably connected with the secondary support frame 26, so that the secondary conveying device 2 can be lifted and lowered as a whole or only one end of the secondary starting end transmission shaft 23 can be lifted and lowered to complete the waste discharge operation. Specifically, the lifting mechanism 3 includes at least one hydraulic device 4, the output end of the hydraulic device 4 acts on the lower end of the secondary starting end transmission shaft 23, and the secondary starting end transmission shaft 23 of the secondary conveying device 2 can be lifted by the hydraulic device 4. The secondary conveying device 2 rotates with the secondary end end transmission shaft as the center of the circle, so that a material discharge gap is reserved between the secondary conveying device 2 and the main conveying device 1, so as to realize material discharge to the waste collection device 7.
[0045] It should be noted that the hydraulic device 4 is at least one of a pneumatic cylinder, a hydraulic rod and an oil cylinder, and the cylinder, the hydraulic rod and the oil cylinder have lifting capabilities, low cost and stable control; it should be noted that since the rotation angle of the secondary terminal end rotating shaft 24 is relatively small, the use of a pneumatic cylinder, a hydraulic rod and an oil cylinder can meet and achieve the effect of lifting the secondary starting end transmission shaft 23, so that the pole piece 6 can fall.
[0046] In Examples 1-3, see Figure 3 , Figure 5 and Figure 7 As shown, in order to prevent the process of the pole piece 6 falling to the waste collection device 7 from being affected by the speed of the main conveyor belt 14 of the main conveyor 1, guide plates 5 are rotatably connected to the two ends of the secondary starting end transmission shaft 23. When the pole piece 6 is discharged from the unloading gap between the secondary conveyor 2 and the main conveyor 1, it can provide a diversion effect for the pole piece 6 to prevent the main conveyor 1 from transmitting the pole piece 6 too fast and being affected by inertia, so that the pole piece 6 cannot fall into the waste collection device 7. In some embodiments, the guide plate 5 can also be designed to be arc-shaped to improve the diversion effect. The guide plate 5 is provided with a connecting ring, and the guide plate 5 can be directly suspended to the two ends of the secondary starting end transmission shaft 23 through the connecting ring, so that the guide plate 5 is always in a drooping state regardless of whether the secondary starting end transmission shaft 23 is lifted, thereby playing a diversion role for the pole piece 6.
[0047] It should be noted that both the main conveyor belt and the secondary conveyor belt are vacuum conveyor belts.
[0048] The technical means disclosed in the solution of the utility model are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model, and these improvements and modifications are also regarded as the protection scope of the utility model.
Claims
1. A waste discharge mechanism, characterized in that: include: A main conveying device (1), the main conveying device (1) having a first starting end (11) and a first end end (12) for conveying the pole piece (6); A secondary conveying device (2), the secondary conveying device (2) having a second starting end (21) and a second terminal end (22) of the conveying pole piece (6), the second starting end (21) of the secondary conveying device (2) being aligned with the first terminal end (12) of the primary conveying device (1); A waste collection device (7), wherein the waste collection device (7) is located below the junction of the main conveying device (1) and the secondary conveying device (2); A lifting mechanism (3) is drivingly connected to the secondary conveying device (2) to separate the second starting end (21) of the secondary conveying device (2) from the first terminal end (12) of the main conveying device (1) so that the pole piece (6) falls into the waste collection device (7).
2. A waste discharge mechanism according to claim 1, characterized in that: The main conveying device (1) comprises: Main transmission shaft (13); A main conveyor belt (14), wherein the main conveyor belt (14) is wound around at least two main transmission shafts (13); A main support frame (15), the main transmission shaft (13) is rotatably connected to the main support frame (15).
3. A waste discharge mechanism according to claim 1, characterized in that: The secondary transmission device (2) comprises: A secondary starting end transmission shaft (23); A secondary terminal end rotating shaft (24); A secondary conveyor belt (25), the secondary conveyor belt (25) being wound around the secondary starting end transmission shaft (23) and the secondary ending end rotation shaft (24); The secondary support frame (26), the secondary starting end transmission shaft (23) abuts against the secondary support frame (26), and the secondary ending end rotation shaft (24) is rotationally connected or abuts against the secondary support frame (26).
4. A waste discharge mechanism according to claim 3, characterized in that: The lifting mechanism (3) comprises: Servo motor (31); A crank connecting rod (32), one end of which is connected to the servo motor (31), and the other end of which is connected to the secondary starting end transmission shaft (23).
5. A waste discharge mechanism according to claim 3, characterized in that: The lifting mechanism (3) comprises at least one hydraulic device (4), and the output end of the hydraulic device (4) is connected to the bottom of the secondary support frame (26).
6. A waste discharge mechanism according to claim 3, characterized in that: The lifting mechanism (3) comprises at least one hydraulic device (4), the output end of which acts on the lower side of the end of the secondary starting end transmission shaft (23).
7. A waste discharge mechanism according to claim 5 or 6, characterized in that: The hydraulic device (4) is at least one of a cylinder, a hydraulic rod and an oil cylinder.
8. A waste discharge mechanism according to claim 3, characterized in that: Both ends of the secondary starting end transmission shaft (23) are rotatably connected with guide plates (5).
9. A waste discharge mechanism according to claim 8, characterized in that: The guide plate (5) is arc-shaped.
10. A waste discharge mechanism according to claim 8, characterized in that: The guide plate (5) is provided with connecting rings connected to both ends of the secondary starting end transmission shaft (23).