Automatic Tube tube arranging mechanism
By designing the automatic pipe discharge mechanism of Tube pipes, using components such as lifting modules, guides and split rotors, the automatic arrangement of Tube pipes is realized, solving the problems of low efficiency, high cost and inconsistent arrangement of manual screening and arrangement, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421044007.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the prior art, the manual screening arrangement of Tube tubes has problems such as inefficiency, high cost and inconsistent arrangement.
An automatic tube discharge mechanism of Tube pipe is designed, including lifting module, guide part, split turntable and other components. Through stepping motor drive, vacuum detection table detection and split turntable, automatic arrangement of Tube pipes is achieved.
The fully automatic arrangement of Tube tubes is realized, which reduces labor costs, improves production efficiency, and ensures the uniformity of Tube tubes.
Smart Images

Figure CN222573521U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of semiconductors, in particular to an automatic tube arrangement mechanism.
[0002] Background technology.
[0003] Semiconductors refer to materials with electrical conductivity between conductors and insulators at room temperature. Semiconductors are used in integrated circuits, consumer electronics, communication systems, photovoltaic power generation, lighting, high-power power conversion and other fields. In the manufacturing process of semiconductor chips, packaging is a key step, which involves placing the bare chips into protective containers for subsequent testing, transportation and use. These containers are usually small plastic or metal tubes, called tubes. Machines that automatically arrange tubes can accurately organize and place them in designated locations, which is crucial to improving production efficiency and ensuring product quality.
[0004] In the prior art, in the IC chip industry, the manual screening and arrangement of Tube tubes does have problems of low efficiency, high cost and inconsistent arrangement. These problems not only affect production efficiency, but also increase labor costs, posing a challenge to the competitiveness of enterprises. Therefore, this application provides an automatic tube arrangement mechanism for Tube tubes to meet the needs. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide an automatic tube arrangement mechanism for tubes to solve the problems of low efficiency, high cost and non-uniform arrangement in the existing manual screening and arrangement of tubes.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0007] The automatic tube laying mechanism comprises a lifting module, which is arranged on the protection part; a guide part, which is installed on the protection part; a dividing turntable 1, which is installed on the protection part; a dividing turntable 2, which is installed on the protection part; and a dividing turntable 3, which is installed on the protection part.
[0008] The lifting module comprises: a stepping motor installed on the guide part; an inclined tower lifting belt installed on the protective part through a driving member; and a plurality of blocking sheets evenly installed on the inclined tower lifting belt.
[0009] The sensor fixing seat is installed on the protection part; the sensor body is installed on the sensor fixing seat.
[0010] The guide plate is installed on the protection part, and the guide plate is formed with a tapered introduction port.
[0011] The NG cylinder is installed on the protective part; the NG head is installed on the NG cylinder.
[0012] The vacuum detection gauge is installed on the protection part; the tube body is placed on the lifting module, and the tube body is moved by the lifting module.
[0013] The guide part comprises a pipe bin baffle and an inclined guide sheet metal; a vacuum suction head is installed on the protective part.
[0014] Compared with the prior art, the utility model has at least the following beneficial effects:
[0015] In the above scheme, by setting a lifting module, a guide part, a splitting turntable 1, a splitting turntable 2 and a splitting turntable 3, the lifting module removes excess tubes when moving, and transports the tubes to the conical inlet, and then enters the splitting turntable 1. Through the use of the splitting turntable 1, the splitting turntable 2 and the splitting turntable 3, and under the control of special software, the tubes are sent out in an orderly manner, thereby realizing fully automatic arrangement of the tubes, reducing manpower and increasing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the automatic tube arrangement mechanism of Tube;
[0018] Figure 2 It is a schematic diagram of the structure of the protection part;
[0019] Figure 3 is a schematic diagram of the stepper motor structure;
[0020] Figure 4 is a schematic diagram of the guide plate structure;
[0021] Figure 5 This is a schematic diagram of the main structure of the sensor.
[0022] [Reference Signs]
[0023] 1. Protection part; 2. Guide part; 3. Lifting module; 4. Sensor fixing seat; 5. Sensor body; 6. Stepper motor; 7. Vacuum detection meter; 8. Tube body; 9. Blocking plate; 10. Conical inlet; 11. Split turntable 1; 12. Split turntable 2; 13. Split turntable 3; 14. NG cylinder; 15. NG head; 16. Vacuum head; 17. Driving part; 18. Inclined tower lifting belt; 19. Guide plate.
[0024] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION
[0025] The automatic tube arrangement mechanism provided by the utility model is described in detail below in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an embodiment of the utility model provides an automatic tube arrangement mechanism for Tubes, including an automatic tube arrangement mechanism for Tubes, including a lifting module 3, which is arranged on a protective portion 1; a guide portion 2, which is installed on the protective portion 1; a dividing turntable 11, which is installed on the protective portion 1; a dividing turntable 2 12, which is installed on the protective portion 1; and a dividing turntable 3 13, which is installed on the protective portion 1.
[0027] The lifting module 3 is used to lift the Tube body 8 from a low position to a suitable height for subsequent operations.
[0028] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the lifting module 3 includes: a stepper motor 6 installed on the guide part 2; an inclined tower lifting belt 18 installed on the protective part 1 through a driving member 17; and a plurality of blocking plates 9 evenly installed on the inclined tower lifting belt 18.
[0029] The stepper motor 6 is a precision-controlled motor that can perform precise position control and motion control according to a set program, and is used to drive the entire lifting system to ensure that the Tube body 8 can move along a predetermined path and at a predetermined speed.
[0030] like Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the sensor fixing base 4 is installed on the protective part 1 ; the sensor body 5 is installed on the sensor fixing base 4 .
[0031] The sensor fixing base 4 is used to fix the sensor body 5, ensuring that the sensor body 5 is in a proper position and angle so as to accurately detect the passing Tube. The design of the fixing base allows the position of the sensor to be adjusted according to actual needs, thereby improving the flexibility and adaptability of the system.
[0032] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the guide plate 19 is installed on the protection part 1 , and the guide plate 19 is formed with a tapered introduction port 10 .
[0033] The shape and angle of the tapered introduction port 10 are carefully designed to ensure that the Tube can smoothly enter the guide plate 19 and move along a predetermined path, which helps to reduce the risk of deviation or collision of the Tube when entering the system.
[0034] like Figure 1 , Figure 2 and Figure 3 As shown, the NG cylinder 14 is installed on the protective part 1; and the NG head 15 is installed on the NG cylinder 14.
[0035] The NG cylinder 14 is responsible for providing power to drive the NG head 15. The NG cylinder 14 is usually driven by air pressure or hydraulic pressure and can achieve fast and accurate reciprocating motion. When the system detects unqualified Tube tubes, the NG cylinder 14 will receive a signal and drive the NG head 15 to perform corresponding actions, such as pushing the unqualified products out or moving them to a specified position.
[0036] like Figure 1 , Figure 2 and Figure 3 As shown, the vacuum detector 7 is installed on the protective part 1; the Tube body 8 is placed on the lifting module 3, and the Tube body 8 is driven to move by the lifting module 3.
[0037] The vacuum detection meter 7 is responsible for detecting the vacuum state in the tube body 8. In the IC chip manufacturing process, the tube usually needs to maintain a certain vacuum degree to ensure the quality of the chip. The vacuum detection meter 7 monitors the vacuum degree in the tube in real time through sensors and other devices, and transmits the data to the control system. When it is detected that the vacuum degree does not meet the requirements, the system will automatically alarm or trigger the corresponding processing mechanism, such as eliminating defective products or making adjustments.
[0038] like Figure 1 As shown, the guide part 2 includes a pipe silo baffle and an inclined guide sheet metal; a vacuum head 16 is installed on the protective part 1.
[0039] The inclined guide sheet metal is inclined at a certain angle to further guide the tube into the next processing link, which helps to reduce the friction and wear of the tube during movement, and also helps to achieve a smoother and continuous flow.
[0040] The technical solution provided by the utility model is that when in use, the stepper motor 6 drives the synchronous belt to transport the tube body 8 to the inclined tower lifting belt 18, the inclined tower lifting belt 18 passes through the blocking piece 9, removes the excess tube body 8, and transports the tube body 8 to the conical inlet 10, and then enters the split turntable 11, the cylinder pushes the silicone suction nozzle to the surface of the tube, and the vacuum generator and the vacuum detection table 7 analyze and judge the positive and negative directions of the tube body 8 and the position of the plug at the side end of the tube. If the plug direction is inconsistent with the requirements of the tube, the split turntable 12 rotates 90 degrees , NG cylinder 14 pushes it out. If the forward and reverse directions of the Tube main body 8 are consistent with the required direction, the split turntable 2 12 rotates 180° and the Tube automatically falls to the split turntable 3 13. If the forward and reverse directions of the Tube main body 8 are inconsistent with the requirements, the cylinder under the split turntable 2 12 extends, the split turntable 1 1 rotates 180°, the Tube main body 8 falls to the split turntable 2 12, and then the split turntable 2 12 rotates 180° to discharge the Tube main body 8 in the same direction as the required direction, and then the split turntable 3 13 rotates 90° to send the Tube main body 8 out as required.
[0041] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0042] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. Tube automatic pipe arrangement mechanism, characterized by: include: A lifting module (3) is arranged on the protection part (1); A guide portion (2) mounted on the protective portion (1); A splitting turntable (11) is mounted on the protection part (1); A second splitting turntable (12) is mounted on the protection part (1); The splitting turntable three (13) is mounted on the protection part (1).
2. The automatic tube arrangement mechanism according to claim 1 is characterized in that: The lifting module (3) comprises: A stepping motor (6) is mounted on the guide portion (2); An inclined tower lifting belt (18) is mounted on the guard (1) via a driving member (17); A plurality of blocking plates (9) are evenly mounted on the inclined tower lifting belt (18).
3. The automatic tube arrangement mechanism according to claim 1, characterized in that: Also includes: A sensor fixing seat (4) is mounted on the protection part (1); The sensor body (5) is mounted on the sensor fixing seat (4).
4. The automatic tube arrangement mechanism according to claim 1, characterized in that: Also includes: A guide plate (19) is mounted on the protection portion (1), wherein the guide plate (19) is formed with a tapered introduction port (10).
5. The automatic tube arrangement mechanism according to claim 1, characterized in that: Also includes: An NG cylinder (14) is mounted on the guard (1); The NG head (15) is mounted on the NG cylinder (14).
6. The automatic tube arrangement mechanism according to claim 1, characterized in that: Also includes: A vacuum detection gauge (7) is mounted on the protection part (1); The tube body (8) is placed on the lifting module (3), and the tube body (8) is driven to move by the lifting module (3).
7. The automatic tube arrangement mechanism according to claim 1, characterized in that: The guide portion (2) comprises a pipe bin baffle and an inclined guide sheet metal; A vacuum head (16) is mounted on the protective part (1).