Well type carburizing furnace convenient for cleaning carbon black in furnace

By designing adjustment components and rotating parts in a well-type carburizing furnace, the internal walls of the furnace body are effectively cleaned, which solves the problem of inconvenience in the prior art and improves the cleaning efficiency and practicality.

CN222574749UActive Publication Date: 2025-03-07TIANJIN FENGDONG CHENXU METAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420459832.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-07
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The existing well carburizing furnaces are inconvenient when cleaning the carbon black in the furnace, especially the furnace bodies of different inner diameters are difficult to effectively clean, resulting in slowing down the heating speed and poor carburizing effect.

Method used

A well-type carburizing furnace including an adjustment component is designed. By providing a rotating member and a driving member, the distance between the cleaning member and the inner wall of the furnace body is adjusted so that the scraper can contact the inner wall of the furnace body of different inner diameters, thereby achieving the cleaning of the furnace body of different sizes.

Benefits of technology

The device can effectively clean the carbon black layer on the inner wall of the well carburizing furnace with different inner diameters, improve cleaning efficiency, and reduce the operation difficulty and economic costs of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pit type carburizing furnaces, in particular to a pit type carburizing furnace convenient for cleaning carbon black in the furnace, which comprises a furnace body with an opening structure at the top, a material passing port arranged on the surface of one side of the furnace body, and a fixing component arranged at the top of the furnace body, the fixing assembly comprises a fixing plate arranged at the top of the furnace body, a plurality of electric push rods fixedly installed on the upper surface of the fixing plate, a positioning plate fixedly installed at the movable ends of the electric push rods, a rotating piece arranged on the surface of the positioning plate and an adjusting assembly arranged on the surface of the rotating piece. According to the pit type carburizing furnace convenient for cleaning the carbon black in the furnace, the adjusting assembly is arranged, so that the device can adjust the distance between the cleaning piece and the inner wall of the furnace body according to the inner diameter of the furnace body, a scraping plate on the cleaning piece can be in contact with the inner wall of the furnace body, the device can clean furnace bodies with different inner diameters, time and labor are saved, and the practicability is high. And the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pit-type carburizing furnaces, in particular to a pit-type carburizing furnace which is convenient for cleaning carbon black in the furnace. Background Art

[0002] Pit carburizing furnace is a gas carburizing treatment equipment used in the steel industry. Its main function is to infiltrate carbon atoms into the surface of steel parts to improve the surface hardness and wear resistance of parts. Pit carburizing furnace is widely used in the manufacture of parts that need to withstand heavy loads, friction, corrosion and other harsh conditions in industrial sectors such as automobiles, machinery, petroleum, chemicals, and electric power.

[0003] The commonly used pit carburizing furnace is not convenient for cleaning the carbon black in the furnace. After long-term use, the inner wall of the pit carburizing furnace is prone to accumulation of a carbon black layer, which slows down the heating speed of the pit carburizing furnace and deteriorates the carburizing effect on the metal.

[0004] Chinese patent CN209292460U discloses a pit-type carburizing furnace which is convenient for cleaning carbon black in the furnace. The utility model is provided with a hydraulic cylinder and a blade. The hydraulic cylinder can drive a hydraulic rod, a fixed frame and a blade to rise and fall. During the lifting and lowering process of the blade, the carbon black on the inner wall of the carburizing furnace can be scraped off, thereby facilitating the cleaning of the carbon black on the inner wall of the carburizing furnace.

[0005] However, when factories produce steel parts, they usually use pit carburizing furnaces with different inner diameters to meet different workpiece sizes and processing requirements. The fixed frame in the utility model is of fixed size and can only clean the inner wall of the pit carburizing furnace with the same inner diameter. When it is necessary to clean the pit carburizing furnace with an inner diameter larger than the size of the fixed frame, the staff needs to additionally manufacture a fixed frame that meets the specifications so that the blade can contact the inner wall of the pit carburizing furnace, and then the blade cleans the inner wall. This is too troublesome and easily causes unnecessary economic expenditure, so the utility model is proposed to solve the above problems. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a pit-type carburizing furnace which is convenient for cleaning carbon black in the furnace and has the advantages of being convenient for cleaning the inner wall of a furnace with different inner diameters.

[0007] To achieve the above objectives, the utility model provides the following technical solutions: a pit-type carburizing furnace which is convenient for cleaning carbon black in the furnace, comprising a furnace body with an open top structure, a feed port arranged on one side surface of the furnace body, and a fixing component arranged on the top of the furnace body.

[0008] The fixing assembly includes a fixing plate arranged on the top of the furnace body, a plurality of electric push rods fixedly installed on the upper surface of the fixing plate, a positioning plate fixedly installed on the movable ends of the plurality of electric push rods, a rotating part arranged on the surface of the positioning plate, and an adjusting assembly arranged on the surface of the rotating part.

[0009] The adjustment component includes a fixed block arranged on the surface of the rotating part, a fixed box arranged on the two side surfaces of the fixed block, a driving part arranged inside the fixed box, and a cleaning part arranged on the two side surfaces of the fixed box. Both side surfaces of the fixed box are provided with movable grooves.

[0010] The present application adopts the above-mentioned technical solution and sets an adjustment component, so that the device can clean furnace bodies of different sizes, saving time and labor, and improving the practicality of the utility model.

[0011] Furthermore, the driving member includes a protective box fixedly mounted on one side surface of the fixed box, a first motor fixedly mounted on the inner wall of the protective box, a screw fixedly mounted on the output end of the first motor and with one end extending to the interior of the fixed box and rotatably connected to the inner wall of the fixed box, a threaded block threadedly sleeved on the surface of the screw, and a limit member arranged inside the fixed box and located on the upper and lower sides of the screw.

[0012] The beneficial effect of adopting the above further solution is that by providing a driving member, the device can adjust the distance between the cleaning member and the inner wall of the furnace body.

[0013] Furthermore, the limiting member includes a limiting rod fixedly mounted on the inner wall of the fixed box, and a limiting block slidably sleeved on the surface of the limiting rod, and one end of the limiting block is fixedly connected to a side surface of the threaded block.

[0014] The beneficial effect of adopting the above further solution is: the threaded block is limited by the limit block, so that the threaded block can move up and down when the screw rod rotates.

[0015] Furthermore, the cleaning piece includes a support plate arranged on one side surface of the fixed box, a connecting rod fixedly installed on one side surface of the support plate, and a scraper fixedly installed on the other end of the connecting rod. One end of the support plate extends to the interior of the fixed box through a movable groove and is fixedly connected to one side surface of the threaded block.

[0016] The beneficial effect of adopting the above further solution is that by providing a cleaning piece, it is convenient to clean the carbon black layer on the inner wall of the furnace body.

[0017] Furthermore, a plurality of first reinforcement rods are fixedly installed on one side surface of the support plate, and the other ends of the plurality of first reinforcement rods are fixedly connected to the surface of the connecting rod; a plurality of second reinforcement rods are fixedly installed on one side surface of the fixed block, and the other ends of the plurality of second reinforcement rods are fixedly connected to the one side surface of the fixed box; and a third reinforcement rod is fixedly installed on the lower surface of the fixed box.

[0018] The beneficial effect of adopting the above further scheme is: by setting the first reinforcement rod, it is convenient to support the connecting rod, thereby enhancing the overall strength of the connecting rod, and by setting the second reinforcement rod and the third reinforcement rod, it is convenient to support the fixed box, so that the fixed box can remain stable.

[0019] Furthermore, the rotating part includes a placement box fixedly mounted on the upper surface of the positioning plate, a second motor fixedly mounted on the inner wall of the placement box, and a rotating shaft fixedly mounted at the output end of the second motor and with one end extending to the bottom of the positioning plate. The fixed block is fixedly sleeved on the surface of the rotating shaft, and the other end of the third reinforcement rod is fixedly connected to the surface of the rotating shaft.

[0020] The beneficial effect of adopting the above further solution is that by providing a rotating member, it is convenient to drive the cleaning member to rotate, so as to facilitate cleaning of the inner wall of the furnace body.

[0021] Furthermore, a cavity is provided inside the fixing block, and a battery is fixedly mounted on the inner wall of the cavity, and the battery is electrically connected to the first motor.

[0022] The beneficial effect of adopting the above further solution is: the first motor is provided with electric energy by the battery, so that the first motor does not need to be connected to an external power supply, thus avoiding the problem of winding.

[0023] Furthermore, a plurality of lifting rings are fixedly mounted on the upper surface of the fixing plate, a first mounting plate is fixedly mounted on the surface of the furnace body, second mounting plates are fixedly mounted on both sides of the fixing plate, and two second mounting plates are fixedly mounted on the surface of the first mounting plate by bolts.

[0024] The beneficial effect of adopting the above further scheme is: by setting the first mounting plate and the second mounting plate, the staff can remove the fixed plate from the furnace body, and by setting the lifting ring, the staff can move the fixed plate out of the furnace body by a crane, so that the staff can regularly clean and repair the electrical components on the fixed plate.

[0025] Compared with the prior art, the utility model provides a pit-type carburizing furnace which is convenient for cleaning carbon black in the furnace, and has the following beneficial effects:

[0026] The well-type carburizing furnace, which is convenient for cleaning carbon black in the furnace, is provided with an adjustment component so that the device can adjust the distance between the cleaning piece and the inner wall of the furnace body according to the inner diameter of the furnace body, so that the scraper on the cleaning piece can contact the inner wall of the furnace body, so that the device can clean furnace bodies with different inner diameters, saving time and labor, and improving the practicality of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the structure of the utility model;

[0028] Figure 2 This is a schematic diagram of the internal structure of the fixed box of the utility model;

[0029] Figure 3 It is a schematic diagram of the three-dimensional structure of the fixing component and the adjusting component of the utility model.

[0030] In the figure: 1. furnace body; 2. material passage; 3. fixing plate; 4. fixing block; 5. fixing box; 6. first motor; 7. screw rod; 8. threaded block; 9. limit block; 10. support plate; 11. connecting rod; 12. scraper; 13. first reinforcement rod; 14. second reinforcement rod; 15. third reinforcement rod; 16. electric push rod; 17. positioning plate; 18. second motor; 19. rotating shaft; 20. battery; 21. lifting ring; 22. first mounting plate; 23. second mounting plate; 24. limit rod. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1 In this embodiment, a pit-type carburizing furnace that is convenient for cleaning carbon black in the furnace includes a furnace body 1 with an open top structure, a feed port 2 arranged on a side surface of the furnace body 1, and a fixing component arranged on the top of the furnace body 1.

[0033] See also Figure 1 and Figure 3 In this embodiment, the fixing assembly includes a fixing plate 3 arranged on the top of the furnace body 1, a plurality of electric push rods 16 fixedly installed on the upper surface of the fixing plate 3, a positioning plate 17 fixedly installed on the movable ends of the plurality of electric push rods 16, a rotating part arranged on the surface of the positioning plate 17, and an adjusting assembly arranged on the surface of the rotating part.

[0034] The rotating part includes a placement box fixedly mounted on the upper surface of the positioning plate 17 , a second motor 18 fixedly mounted on the inner wall of the placement box, and a rotating shaft 19 fixedly mounted at the output end of the second motor 18 and one end of which extends to the bottom of the positioning plate 17 .

[0035] Secondly, a plurality of lifting rings 21 are fixedly mounted on the upper surface of the fixing plate 3, a first mounting plate 22 is fixedly mounted on the surface of the furnace body 1, and second mounting plates 23 are fixedly mounted on both sides of the fixing plate 3, and the two second mounting plates 23 are fixedly mounted on the surface of the first mounting plate 22 by bolts. By providing the first mounting plate 22 and the second mounting plate 23, the staff can remove the fixing plate 3 from the furnace body 1, and by providing the lifting rings 21, the staff can move the fixing plate 3 out of the furnace body 1 by a crane, so that the staff can regularly clean and repair the electrical components on the fixing plate 3.

[0036] See also Figure 1 , Figure 2 and Figure 3 In this embodiment, the adjustment component includes a fixed block 4 fixedly sleeved on the surface of the rotating shaft 19, a fixed box 5 arranged on the two side surfaces of the fixed block 4, a driving member arranged inside the fixed box 5, and a cleaning member arranged on the two side surfaces of the fixed box 5. Both side surfaces of the fixed box 5 are provided with movable grooves.

[0037] Among them, the driving part includes a protective box fixedly installed on the surface of one side of the fixed box 5, a first motor 6 fixedly installed on the inner wall of the protective box, a screw rod 7 fixedly installed at the output end of the first motor 6 and one end extending to the interior of the fixed box 5 and rotatably connected to the inner wall of the fixed box 5, a threaded block 8 threadedly sleeved on the surface of the screw rod 7, and a limit member arranged inside the fixed box 5 and located on the upper and lower sides of the screw rod 7.

[0038] It should be noted that the limiting member includes a limiting rod 24 fixedly mounted on the inner wall of the fixing box 5, a limiting block 9 slidably sleeved on the surface of the limiting rod 24, and one end of the limiting block 9 is fixedly connected to one side surface of the threaded block 8. The threaded block 8 is limited by the limiting block 9, so that the threaded block 8 can move left and right when the screw rod 7 rotates.

[0039] Secondly, the cleaning part includes a support plate 10 arranged on one side surface of the fixed box 5, a connecting rod 11 fixedly installed on one side surface of the support plate 10, and a scraper 12 fixedly installed on the other end of the connecting rod 11. One end of the support plate 10 extends to the interior of the fixed box 5 through a movable groove and is fixedly connected to one side surface of the threaded block 8.

[0040] The first motor 6 drives the screw rod 7 to rotate, so that the screw rod 7 drives the threaded block 8 to move horizontally, and the threaded block 8 drives the scraper 12 to move through the support plate 10 and the connecting rod 11, thereby adjusting the distance between the scraper 12 and the inner wall of the furnace body 1, so that the scraper 12 can contact the inner wall of the furnace body 1, thereby cleaning the carbon black layer on the inner wall of the furnace body 1.

[0041] In addition, a plurality of first reinforcing rods 13 are fixedly mounted on one side surface of the support plate 10, and the other ends of the plurality of first reinforcing rods 13 are fixedly connected to the surface of the connecting rod 11, a plurality of second reinforcing rods 14 are fixedly mounted on one side surface of the fixing block 4, and the other ends of the plurality of second reinforcing rods 14 are fixedly connected to the surface of one side surface of the fixing box 5, a third reinforcing rod 15 is fixedly mounted on the lower surface of the fixing box 5, and the other end of the third reinforcing rod 15 is fixedly connected to the surface of the rotating shaft 19. By providing the first reinforcing rod 13, it is convenient to support the connecting rod 11, thereby enhancing the overall strength of the connecting rod 11, and by providing the second reinforcing rod 14 and the third reinforcing rod 15, it is convenient to support the fixing box 5, so that the fixing box 5 can remain stable.

[0042] It should be noted that a cavity is provided inside the fixing block 4 and a battery 20 is fixedly mounted on the inner wall of the cavity, and the battery 20 is electrically connected to the first motor 6. The battery 20 provides power to the first motor 6, so that the first motor 6 does not need to be connected to an external power supply, thereby avoiding the problem of winding.

[0043] The working principle of the above embodiment is as follows: the staff measures the original inner diameter of the furnace body 1 in advance, and places the fixing plate 3 on the furnace body 1 by means of a crane. At this time, the first mounting plate 22 is in contact with the second mounting plate 23, and the bolts are screwed on to complete the connection of the fixing plate 3. At this time, the first motor 6 is started, and the first motor 6 drives the screw rod 7 to rotate, so that the screw rod 7 drives the threaded block 8 to move horizontally, so that the threaded block 8 drives the scraper 12 to move through the support plate 10 and the connecting rod 11, thereby adjusting the distance between the scraper 12 and the inner wall of the furnace body 1 The scraper 12 contacts the inner wall of the furnace body 1 at a distance of , and the second motor 18 is started at this time, thereby driving the rotating shaft 19 to rotate and then driving the fixed block 4 to rotate, so that the scraper 12 cleans the inner wall of the furnace body 1, and at the same time, the electric push rod 16 drives the positioning plate 17 to move, so that the scraper 12 can move up and down, thereby cleaning the carbon black layer at different positions of the furnace body 1. Through the above operation, the device can clean furnace bodies 1 with different inner diameters, saving time and effort, and improving the practicality of the utility model.

[0044] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.

Claims

1. A pit carburizing furnace that is convenient for cleaning carbon black in the furnace, characterized in that: It comprises a furnace body (1) with an open top structure, a material passage opening (2) arranged on a side surface of the furnace body (1), and a fixing component arranged on the top of the furnace body (1); The fixing assembly comprises a fixing plate (3) arranged on the top of the furnace body (1), a plurality of electric push rods (16) fixedly mounted on the upper surface of the fixing plate (3), a positioning plate (17) fixedly mounted on the movable ends of the plurality of electric push rods (16), a rotating member arranged on the surface of the positioning plate (17), and an adjusting assembly arranged on the surface of the rotating member; The adjustment assembly comprises a fixed block (4) arranged on the surface of the rotating member, a fixed box (5) arranged on the two side surfaces of the fixed block (4), a driving member arranged inside the fixed box (5), and a cleaning member arranged on the two side surfaces of the fixed box (5), wherein the two side surfaces of the fixed box (5) are provided with movable grooves.

2. A pit-type carburizing furnace for facilitating cleaning of carbon black in the furnace according to claim 1, characterized in that: The driving member comprises a protective box fixedly mounted on a side surface of the fixed box (5), a first motor (6) fixedly mounted on an inner wall of the protective box, a screw rod (7) fixedly mounted on an output end of the first motor (6) and having one end extending into the interior of the fixed box (5) and rotatably connected to the inner wall of the fixed box (5), a threaded block (8) threadedly sleeved on a surface of the screw rod (7), and a stopper arranged inside the fixed box (5) and located at upper and lower sides of the screw rod (7).

3. A pit-type carburizing furnace for facilitating cleaning of carbon black in the furnace according to claim 2, characterized in that: The limiting member comprises a limiting rod (24) fixedly mounted on the inner wall of the fixing box (5), and a limiting block (9) slidably sleeved on the surface of the limiting rod (24), wherein one end of the limiting block (9) is fixedly connected to a side surface of the threaded block (8).

4. A pit-type carburizing furnace for facilitating cleaning of carbon black in the furnace according to claim 2, characterized in that: The cleaning member comprises a support plate (10) arranged on one side surface of the fixed box (5), a connecting rod (11) fixedly mounted on one side surface of the support plate (10), and a scraper (12) fixedly mounted on the other end of the connecting rod (11); one end of the support plate (10) extends into the interior of the fixed box (5) through a movable groove and is fixedly connected to one side surface of the threaded block (8).

5. A pit-type carburizing furnace for convenient cleaning of carbon black in the furnace according to claim 4, characterized in that: A plurality of first reinforcing rods (13) are fixedly mounted on one side surface of the support plate (10), the other ends of the plurality of first reinforcing rods (13) are fixedly connected to the surface of the connecting rod (11), a plurality of second reinforcing rods (14) are fixedly mounted on one side surface of the fixing block (4), the other ends of the plurality of second reinforcing rods (14) are fixedly connected to one side surface of the fixing box (5), and a third reinforcing rod (15) is fixedly mounted on the lower surface of the fixing box (5).

6. A pit-type carburizing furnace for facilitating cleaning of carbon black in the furnace according to claim 5, characterized in that: The rotating member comprises a placement box fixedly mounted on the upper surface of the positioning plate (17), a second motor (18) fixedly mounted on the inner wall of the placement box, and a rotating shaft (19) fixedly mounted on the output end of the second motor (18) and having one end extending below the positioning plate (17); the fixed block (4) is fixedly sleeved on the surface of the rotating shaft (19); and the other end of the third reinforcing rod (15) is fixedly connected to the surface of the rotating shaft (19).

7. A pit-type carburizing furnace for facilitating cleaning of carbon black in the furnace according to claim 2, characterized in that: A cavity is provided inside the fixing block (4), and a storage battery (20) is fixedly mounted on the inner wall of the cavity. The storage battery (20) is electrically connected to the first motor (6).

8. A pit-type carburizing furnace for facilitating cleaning of carbon black in the furnace according to claim 1, characterized in that: A plurality of lifting rings (21) are fixedly mounted on the upper surface of the fixing plate (3), a first mounting plate (22) is fixedly mounted on the surface of the furnace body (1), and second mounting plates (23) are fixedly mounted on both sides of the fixing plate (3), and the two second mounting plates (23) are fixedly mounted on the surface of the first mounting plate (22) by means of bolts.

Citation Information

Patent Citations

  • Pit type carburizing furnace convenient for cleaning carbon black in furnace

    CN209292460U