Valve casting pickling device

By designing a valve casting pickling device with a rotating shaft and main gear, the problems of low safety and inconvenient operation in traditional manual operation are solved, safe and convenient clamping and removal of the metal mesh frame is achieved, and the safety and efficiency of the pickling process are improved.

CN222574795UActive Publication Date: 2025-03-07DACHENG CHANGSHU MASCH CO LTD
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Patent Information

Application Number
CN202420955486.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-03-07
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing valve casting pickling is traditionally manually operated, which has problems such as low safety and inconvenient operation, especially when the metal mesh frame is removed and placed, it is easy to cause accidents.

Method used

A valve casting pickling device is designed, and the main gear is driven to rotate by rotating the rotating shaft, so that the two slave racks move in opposite directions at the same time, so as to realize the mutual movement between the first U-shaped clamp plate and the second U-shaped clamp plate, thereby realizing the clamping or removal of the metal mesh frame.

Benefits of technology

Through manual operation of the machine, the device significantly improves the safety and convenience of the pickling process, reduces the risk of manual operation, and improves the operating efficiency of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of pickling, and provides a valve casting pickling device which comprises a mounting plate, a side plate fixed at the top of the mounting plate, an L-shaped plate in sliding fit with one side of the side plate, a rectangular frame fixed at the top of the L-shaped plate, and a first U-shaped clamping plate and a second U-shaped clamping plate respectively in sliding fit with two opposite outer side surfaces of the rectangular frame, a metal net frame is clamped and matched between the first U-shaped clamping plate and the second U-shaped clamping plate; the valve casting pickling device solves the problems that traditional manual operation is adopted in existing valve casting pickling, workers need to hold a metal net frame with hands to move out pickling liquid, safety is not achieved, the metal net frame falls off easily, and the falling pickling liquid is splashed out easily. The first U-shaped clamping plate and the second U-shaped clamping plate can clamp or detach the metal net frame, the metal net frame can be conveniently clamped and detached before and after acid pickling, and use by workers is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of pickling, and more specifically to a valve casting pickling device. Background Art

[0002] Valves are control components in fluid delivery systems, with functions such as shutoff, regulation, diversion, backflow prevention, pressure stabilization, diversion or overflow pressure relief. They can be used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. The pickling of valve castings is to immerse the entire valve in the pickling liquid until the surface of the valve presents a uniform silver-white color, then take out the workpiece and rinse the surface with clean water.

[0003] The existing valve casting pickling adopts traditional manual operation, which requires workers to hold the metal mesh frame to remove the pickling liquid, which is not safe and easily causes the metal mesh frame to fall and the pickling liquid to splash, making it inconvenient to use at work. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a valve casting pickling device which can rotate a rotating shaft so that two slave racks meshing with a main gear move in opposite directions at the same time, thereby realizing movement of the first U-shaped clamping plate and the second U-shaped clamping plate towards or away from each other, thereby achieving the clamping or removal of the first U-shaped clamping plate and the second U-shaped clamping plate to a metal mesh frame, facilitating the clamping and removal of the metal mesh frame before and after pickling, and facilitating use by staff.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A valve casting pickling device includes a mounting plate, a side plate fixed on the top of the mounting plate, an L-shaped plate slidably engaged with one side of the side plate, a rectangular frame fixed on the top of the L-shaped plate, a first U-shaped clamping plate and a second U-shaped clamping plate slidably engaged with two opposite outer side surfaces of the rectangular frame, and a metal mesh frame is clamped and engaged between the first U-shaped clamping plate and the second U-shaped clamping plate.

[0007] A rotating shaft is rotatably matched with the inner wall of the rectangular frame, and the rotating shaft passes through the outer top of the rectangular frame. A main gear is fixed on the peripheral side surface of the rotating shaft inside the rectangular frame.

[0008] A slave rack is fixed to an opposite outer side surface of the first U-shaped clamping plate and the second U-shaped clamping plate, and the two slave racks are meshed with the main gear.

[0009] The first U-shaped clamping plate and the second U-shaped clamping plate are both provided with U-shaped grooves on opposite sides, and limit blocks are fixed on the inner walls of the U-shaped grooves.

[0010] The rectangular frame has two opposite inner side surfaces each provided with a limiting groove, and the limiting block is slidably matched with the limiting groove.

[0011] The utility model is further configured as follows: two symmetrical rotating handles are fixed to the peripheral side of the rotating shaft, and the tops of the two rotating handles are both provided with first threaded holes.

[0012] The utility model is further configured as follows: a fixing ring is fixed on the top of the rectangular frame, a plurality of second threaded holes are opened on the top of the fixing ring in a circular array, and the first threaded holes are fixedly connected with the second threaded holes by bolts.

[0013] The utility model is further configured as follows: a clamping groove is provided on one opposite side of the first U-shaped clamping plate and the second U-shaped clamping plate.

[0014] The utility model is further configured as follows: clamping strips are fixed to two opposite outer sides of the metal mesh frame, and the two clamping strips are respectively clamped and matched with the clamping slots.

[0015] The utility model is further configured as follows: a sliding block is fixed on one side of the L-shaped plate.

[0016] A sliding groove is provided on one side of the side plate, and the sliding block is slidably matched with the sliding groove.

[0017] The utility model is further configured as follows: a cylinder is fixedly mounted on the top of the mounting plate, and the telescopic end of the cylinder is fixedly connected to the bottom of the L-shaped plate.

[0018] The advantages of the utility model are as follows: the utility model drives the main gear fixed on the inner wall of the rectangular frame on the side surface of the rotating shaft to rotate clockwise or counterclockwise by rotating the two rotating handles fixed on the side surface of the rotating shaft, so that the two slave racks meshing with the main gear move in opposite directions at the same time, realizing the movement of the first U-shaped clamping plate and the second U-shaped clamping plate towards or away from each other, thereby achieving the clamping or removal of the metal mesh frame by the first U-shaped clamping plate and the second U-shaped clamping plate, facilitating the clamping and removal of the metal mesh frame before and after pickling, and facilitating the use of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The utility model is a schematic diagram of the structure of a valve casting pickling device.

[0020] Figure 2 It is a structural schematic diagram of the first U-shaped clamping plate, the second U-shaped clamping plate and the mounting plate of the utility model.

[0021] Figure 3 For this utility model Figure 2 A is an enlarged schematic diagram.

[0022] Figure 4It is a structural schematic diagram of the mounting plate of the utility model.

[0023] Figure 5 For this utility model Figure 4 A magnified schematic diagram of B.

[0024] Figure 6 It is a structural schematic diagram of the metal mesh frame of the utility model.

[0025] In the figure: 1. mounting plate; 2. side plate; 3. L-shaped plate; 4. rectangular frame; 5. first U-shaped clamping plate; 6. second U-shaped clamping plate; 7. metal mesh frame; 8. rotating shaft; 9. main gear; 10. slave rack; 11. U-shaped groove; 12. limit block; 13. limit groove; 14. turning handle; 15. first threaded hole; 16. fixing ring; 17. second threaded hole; 18. clamping groove; 19. clamping strip; 20. slider; 21. slide groove; 22. cylinder. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0029] Embodiment 1

[0030] See also Figure 1-6 , the utility model provides the following technical solutions:

[0031] Specifically, it refers to a valve casting pickling device, including a mounting plate 1, a side plate 2 is fixed on the top of the mounting plate 1, an L-shaped plate 3 is slidably matched on one side of the side plate 2, a rectangular frame 4 is fixed on the top of the L-shaped plate 3, and the first U-shaped clamping plate 5 and the second U-shaped clamping plate 6 are slidably matched on the two opposite outer sides of the rectangular frame 4, and a metal mesh frame 7 is clamped and matched between the first U-shaped clamping plate 5 and the second U-shaped clamping plate 6; the inner wall of the rectangular frame 4 is rotatably matched with a rotating shaft 8, and the rotating shaft 8 passes through the outer top of the rectangular frame 4, and the side surface of the rotating shaft 8 is located inside the rectangular frame 4 and fixed with a main gear 9; the first U-shaped clamping plate 5 and the second U-shaped clamping plate 6 are both fixed with a slave rack 10 on the opposite outer side. , the two slave racks 10 are meshed with the main gear 9; the first U-shaped clamping plate 5 and the second U-shaped clamping plate 6 are provided with a U-shaped groove 11 on the opposite side, and a limiting block 12 is fixed on the inner wall of the U-shaped groove 11; the rectangular frame 4 has two opposite inner sides provided with limiting grooves 13, and the limiting block 12 is slidably matched with the limiting groove 13; two symmetrical rotating handles 14 are fixed on the side of the rotating shaft 8, and the tops of the two rotating handles 14 are provided with a first threaded hole 15; a fixing ring 16 is fixed on the outer top of the rectangular frame 4, and a plurality of second threaded holes 17 are provided on the top of the fixing ring 16 in a circular array, and the first threaded hole 15 and the second threaded hole 17 are fixedly connected by bolts.

[0032] The specific application of this embodiment is: by rotating the two rotating handles 14 fixed on the side of the rotating shaft 8, the main gear 9 fixed on the inner wall of the rectangular frame 4 on the side of the rotating shaft 8 is driven to rotate clockwise or counterclockwise (the direction is the same as the rotation direction). Figure 4 The two slave racks 10 meshing with the main gear 9 move in opposite directions at the same time, so that the first U-shaped clamping plate 5 and the second U-shaped clamping plate 6 move closer to or away from each other, so as to achieve the clamping or removal of the metal mesh frame 7 by the first U-shaped clamping plate 5 and the second U-shaped clamping plate 6. After the first U-shaped clamping plate 5 and the second U-shaped clamping plate 6 are clamped to the metal mesh frame 7, the first threaded hole 15 and the second threaded hole 17 can be fixedly connected by bolts to prevent displacement between the first U-shaped clamping plate 5 and the second U-shaped clamping plate 6, so as to facilitate the clamping and removal of the metal mesh frame 7 before and after pickling, and facilitate the use of the staff.

[0033] Embodiment 2

[0034] See also Figure 1-6 , this embodiment 2 makes the following improvements on the basis of embodiment 1. Specifically, a slot 18 is provided on the opposite side of the first U-shaped card plate 5 and the second U-shaped card plate 6; a card strip 19 is fixed on the opposite outer sides of the metal mesh frame 7, and the two card strips 19 are respectively engaged with the slot 18; a slider 20 is fixed on one side of the L-shaped plate 3; a slide groove 21 is provided on one side of the side plate 2, and the slider 20 slides with the slide groove 21; a cylinder 22 is fixedly installed on the top of the mounting plate 1, and the telescopic end of the cylinder 22 is fixedly connected to the bottom of the L-shaped plate 3.

[0035] A specific application of this embodiment is: when the metal mesh frame 7 is snap-fitted between the first U-shaped clamping plate 5 and the second U-shaped clamping plate 6, first, the valve casting with pickling is placed at the bottom of the metal mesh frame 7, and then, the cylinder 22 fixedly installed on the top of the mounting plate 1 is started, so that the L-shaped plate 3 is vertically upward or downward along the direction of the slide groove 21 opened on one side of the side plate 2, so that the metal mesh frame 7 can be taken out of the pickling liquid or placed in the pickling liquid, without the need for manual placement by staff, thereby ensuring the safety of pickling.

[0036] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0037] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0038] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0039] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

[0040] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A valve casting pickling device, comprising a mounting plate (1), characterized in that: A side plate (2) is fixed on the top of the mounting plate (1); an L-shaped plate (3) is slidably matched on one side of the side plate (2); a rectangular frame (4) is fixed on the top of the L-shaped plate (3); a first U-shaped card plate (5) and a second U-shaped card plate (6) are slidably matched on two opposite outer sides of the rectangular frame (4); a metal mesh frame (7) is clamped and matched between the first U-shaped card plate (5) and the second U-shaped card plate (6); The inner wall of the rectangular frame (4) is rotatably matched with a rotating shaft (8), and the rotating shaft (8) passes through the outer top of the rectangular frame (4), and a main gear (9) is fixed on the peripheral side surface of the rotating shaft (8) inside the rectangular frame (4); A slave rack (10) is fixed to the opposite outer side surfaces of the first U-shaped clamping plate (5) and the second U-shaped clamping plate (6), and the two slave racks (10) are meshed with the main gear (9); The first U-shaped clamping plate (5) and the second U-shaped clamping plate (6) are both provided with a U-shaped groove (11) on one side opposite to the other, and a limiting block (12) is fixed on the inner wall of the U-shaped groove (11); The rectangular frame (4) is provided with limiting grooves (13) on two opposite inner sides, and the limiting blocks (12) are slidably matched with the limiting grooves (13).

2. A valve casting pickling device according to claim 1, characterized in that: Two symmetrical rotating handles (14) are fixed on the peripheral side of the rotating shaft (8), and the tops of the two rotating handles (14) are each provided with a first threaded hole (15).

3. A valve casting pickling device according to claim 2, characterized in that: A fixing ring (16) is fixed on the top of the rectangular frame (4), and a plurality of second threaded holes (17) are provided on the top of the fixing ring (16) in a circular array, and the first threaded holes (15) and the second threaded holes (17) are fixedly connected by bolts.

4. A valve casting pickling device according to claim 3, characterized in that: The first U-shaped clamping plate (5) and the second U-shaped clamping plate (6) are both provided with clamping grooves (18) on opposite sides.

5. A valve casting pickling device according to claim 4, characterized in that: The metal mesh frame (7) is fixed with clamping strips (19) on two opposite outer sides, and the two clamping strips (19) are respectively clamped and matched with the clamping grooves (18).

6. A valve casting pickling device according to claim 5, characterized in that: A sliding block (20) is fixed to one side of the L-shaped plate (3); A sliding groove (21) is provided on one side of the side plate (2), and the sliding block (20) is slidably matched with the sliding groove (21).

7. A valve casting pickling device according to claim 6, characterized in that: A cylinder (22) is fixedly mounted on the top of the mounting plate (1), and the telescopic end of the cylinder (22) is fixedly connected to the bottom of the L-shaped plate (3).