Rinsing device for polyester fabric

Abstract

The utility model discloses a polyester fabric rinsing device, belongs to the technical field of cleaning equipment, and provides a polyester fabric rinsing device with a better cleaning effect. The polyester fabric rinsing device comprises a rinsing pool, the rinsing pool is provided with a bottom plate, the outer side face of the bottom plate is provided with continuous side plates, and a configuration groove is formed between the lower surface of the bottom plate and the inner walls of the side plates; a driving mechanism is arranged in the configuration groove, the driving mechanism is provided with two output ends, the upper end of each output end extends to the position above the bottom plate and is fixedly connected with a tray, the upper end face of each tray is fixedly connected with a spline shaft, the spline shaft is sleeved with a winding roller, a swing assembly is arranged above the rinsing pool, and the swing assembly drives the polyester fabric to swing back and forth. The swing assembly is arranged between the rollers which are synchronously released and wound, so that the polyester fabric can be rinsed manually and is subjected to the action of swing force and larger rinsing force when passing through rinsing liquid, impurities and flooding on the surface of the polyester fabric can be thrown away, and the cleaning effect is better.

Description

Technical Field

[0001] The present application relates to the technical field of cleaning equipment, and in particular to a rinsing device for polyester fabrics. Background Art

[0002] Polyester fabric is a commonly used fabric. After production, impurities may stick to its surface. If pressing material is used on its surface, some floating colors that are easy to fall off may remain. These factors will affect the quality of subsequent processed and manufactured products. Therefore, the polyester fabric needs to be rinsed after production. However, since the polyester fabric is relatively wide after production, rinsing is more difficult. Generally, it can only be rinsed in water and then dried. The cleaning effect needs to be improved. Summary of the invention

[0003] The purpose of the present application is to provide a rinsing device for polyester fabrics with better cleaning effect.

[0004] To achieve the above purpose, the present application provides a rinsing device for polyester fabric: comprising a rinsing tank, the rinsing tank having a bottom plate, the outer side surface of the bottom plate having a continuous side plate, a configuration groove formed between the lower surface of the bottom plate and the inner wall of the side plate, a driving mechanism arranged in the configuration groove, the driving mechanism having two output ends, the upper end of each output end extending to the top of the bottom plate and fixedly connected to a tray, the upper end surface of the tray being fixedly connected to a spline shaft, the outer sleeve of the spline shaft being provided with a winding roller, one of the two winding rollers being used for releasing the polyester fabric and the other for winding the polyester fabric, a swinging assembly being arranged above the rinsing tank, the swinging assembly being suitable for swinging the polyester fabric back and forth in the rinsing tank, and being able to effectively shake off impurities and floating colors on the polyester fabric.

[0005] Preferably, the swing assembly comprises a pair of frames fixed to the outer side of the rinsing tank, the upper end of each frame is fixedly connected to a telescopic rod, the movable ends of the two telescopic rods are commonly fixedly connected to a traction handle, the lower end of the traction handle is fixedly connected to a pair of parallel optical axes through a translation plate, the axes of the optical axes are parallel to the axis of the winding drum, and the space between the two optical axes is suitable for polyester fabric to pass through, thereby causing the polyester fabric to swing.

[0006] As a preferred embodiment, each of the optical axes is provided with a guide roller, which is rotatably connected to the optical axis. A support ring is fixedly connected to the lower end of the optical axis, which is suitable for supporting the guide roller, converting sliding friction into rolling friction, and further improving the smoothness of the polyester fabric passing through the swinging component.

[0007] Preferably, the outer side surface of each guide roller has a pair of extension rings respectively close to the upper end and the lower end, and the distance between the upper and lower extension rings is larger than the width of the polyester fabric to be cleaned, so as to prevent the side edges of the polyester fabric from being compressed and curling.

[0008] Preferably, a pair of symmetrical inner partitions are fixedly connected to the upper surface of the bottom plate, and the two guide rollers are suitable for moving between the inner partitions. Both ends of the two inner partitions face the winding drum, and an inner guide groove is formed between the two ends, which is suitable for polyester fabric to pass through. At the same time, due to the pressure inside the guide groove, the curling edges with low probability can be smoothed and then rolled up.

[0009] As a preferred embodiment, the upper surface of the bottom plate is also fixedly connected to an outer partition plate located outside the inner partition plate, and both ends of the two outer partition plates are also facing the winding drum. External guide grooves are formed between the two ends of the two outer partition plates, which are suitable for polyester fabric to pass through and can also help to smooth the polyester fabric.

[0010] Preferably, the driving mechanism includes an electric motor and two reducers, the electric motor and the two reducers are connected via a transmission box fixed to the inner wall of the configuration groove, the bottom plate is provided with two axial holes passing through the upper and lower surfaces, the output end of the reducer is fixedly connected to the pallet through the axial holes, and the pallet can well keep each winding roller at the same height after installation.

[0011] Preferably, the winding drum includes a center tube, the lower end of the center tube has a lower limit ring, the upper end has an upper limit ring, the bottom surface of the lower limit ring is provided with a spline hole extending to the interior of the center tube, suitable for being plugged into the spline shaft, the upper end surface of the upper limit ring is fixedly connected with a hook ring, so that the winding drum can be lifted conveniently using a lifting equipment to reduce the difficulty of replacement.

[0012] Compared with the prior art, the beneficial effects of this application are:

[0013] (1) By arranging a swinging assembly between the synchronously releasing and winding rollers, the polyester fabric can be subjected to the swinging force when passing through the rinsing liquid, just like manual rinsing. The greater rinsing force is conducive to getting rid of impurities and floating colors on the surface of the polyester fabric, and the cleaning effect is better;

[0014] (2) Compared with direct use of high-pressure water for flushing, this equipment consumes less energy and saves more water. It also does not require high discharge capacity of environmental waterways and is more suitable for wider polyester fabric products. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a first stereoscopic schematic diagram of the overall structure of the polyester fabric rinsing device;

[0016] Figure 2 is a second stereoscopic schematic diagram of the overall structure of the polyester fabric rinsing device;

[0017] Figure 3 A first perspective view of the three-dimensional structure of a rinsing tank of the polyester fabric rinsing device;

[0018] Figure 4 A second perspective view of the three-dimensional structure of the rinsing tank of the polyester fabric rinsing device;

[0019] Figure 5 It is a three-dimensional structural schematic diagram of the winding drum of the polyester fabric rinsing device configured on the driving mechanism;

[0020] Figure 6 is a three-dimensional structural schematic diagram of a driving mechanism of the polyester fabric rinsing device;

[0021] Figure 7 It is a schematic diagram of the three-dimensional structure of the winding drum of the polyester fabric rinsing device;

[0022] Figure 8 It is a three-dimensional structural schematic diagram of the swing assembly 2 of the polyester fabric rinsing device;

[0023] Fig. 9 It is a schematic diagram of the three-dimensional structure of the connection between the optical axis and the traction handle of the polyester fabric rinsing device;

[0024] Fig.10 The present invention is a three-dimensional cross-sectional view of the guide roller and its accessory structure of the polyester fabric rinsing device.

[0025] In the figure: 1. rinsing tank; 101. bottom plate; 102. side plate; 103. inner partition; 104. inner guide groove; 105. outer partition; 106. outer guide groove; 107. shaft hole; 108. configuration groove; 2. swing assembly; 201. frame; 202. telescopic rod; 203. traction handle; 204. translation plate; 205. guide roller; 206. support ring; 207. optical axis; 208. extension ring; 3. winding drum; 301. center tube; 302. hook ring; 303. lower limit ring; 304. upper limit ring; 305. spline hole; 4. driving mechanism; 401. motor; 402. transmission box; 403. reducer; 404. tray; 405. spline shaft. DETAILED DESCRIPTION

[0026] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0027] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0028] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0029] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0030] like Figure 1-10The rinsing device for polyester fabric shown in the figure comprises a rinsing tank 1, the interior of which is the main place for rinsing work. The rinsing tank 1 has a horizontal bottom plate 101, and the outer side of the bottom plate 101 has a continuous side plate 102. The side plate 102 and the bottom plate 101 are made of the same material and can be integrally formed by casting. The cavity structure volume formed between the upper surface of the bottom plate 101 and the inner wall of the side plate 102 is the largest, and it is the place for rinsing work. A configuration groove 108 is formed between the lower surface of the bottom plate 101 and the inner wall of the side plate 102. The configuration groove 108 is relatively shallow and is mainly used to set a driving mechanism 4. The driving mechanism 4 includes an electric motor 401 and two reducers 403. The electric motor 401 and the two reducers 403 are fixed to the inner wall of the configuration groove 108. The transmission box 402 is connected to the transmission box 402, and the transmission box 402 has a transmission chain, which transmits the power of the motor 401 to the two reducers 403 at the same time, driving the two reducers 403 to work synchronously. The driving mechanism 4 has two output ends, which are actually the output ends of the two reducers 403. The upper end of each output end extends to the top of the bottom plate 101 and is fixedly connected to the tray 404. The bottom plate 101 is provided with two axial holes 107 passing through the upper and lower surfaces. The output end of the reducer 403 is fixedly connected to the tray 404 through the axial hole 107. A bearing and a sealing ring structure can be arranged in the axial hole 107. The bearing is used to stabilize the output shaft of the reducer 403, and the sealing ring is used to prevent the rinsing liquid from leaking from the axial hole 107. These structures are very conventional means and will not be repeated here.

[0031] The upper end surface of the tray 404 is fixedly connected with a spline shaft 405, and the axes of the spline shaft 405 and the tray 404 are both in line with the axis of the reducer 403. The outer shell of the spline shaft 405 is provided with a winding drum 3, which can store a long polyester fabric. The specific structure of the winding drum 3 includes a cylindrical central cylinder 301, the lower end of the central cylinder 301 has a lower limit ring 303, and the upper end has an upper limit ring 304. The rolled polyester fabric is rolled outside the central cylinder 301 and is located between the upper limit ring 304 and the lower limit ring 303. The bottom surface of the lower limit ring 303 is provided with a central cylinder 301 extending to the center of the central cylinder 301. The spline hole 305 inside the cylinder 301 is used to be plugged with the spline shaft 405, which not only allows the driving mechanism 4 to drive the winding drum 3 to actively rotate to achieve the winding and releasing of the polyester fabric, but also facilitates the disassembly and assembly of the winding drum 3. The upper end surface of the upper limit ring 304 is fixedly connected with a hook ring 302, which is convenient for using a crane to lift the winding drum 3 for replacement. One of the two winding drums 3 is used to release the polyester fabric and the other is used to wind up the polyester fabric. When the polyester fabric on one winding drum 3 is completely wound up by the other winding drum 3, a round of rinsing is completed.

[0032] A swing assembly 2 is provided above the rinsing tank 1 for simulating the action of manual rinsing. The swing assembly 2 includes a pair of frames 201 fixed to the outer side of the rinsing tank 1. The upper end of each frame 201 is fixedly connected with a telescopic rod 202. The telescopic rod 202 is pneumatically driven and has the advantages of fast response and low energy consumption. The movable ends of the two telescopic rods 202 are commonly fixedly connected with a traction handle 203, that is, the two telescopic rods 202 drive the same traction handle 203 in a symmetrical direction, and the traction handle 203 can obtain a larger and more stable driving force. The lower end of the traction handle 203 is fixedly connected with a pair of parallel optical axes 207 through a translation plate 204, and has a small surface friction coefficient. The axis of the optical axis 207 is parallel to the axis of the winding drum 3. Polyester fabric can be allowed to pass between the two optical axes 207. When the polyester fabric is located between the two optical axes 207, it will be forced to swing by the opposing action of at least one side of the optical axis 207. The swing assembly 2 is used to swing the polyester fabric back and forth in the rinsing tank 1 to simulate manual rinsing. In the case of manual rinsing action, usually, each optical axis 207 is provided with a guide roller 205, which is rotatably connected to the optical axis 207, and the sliding friction between the polyester fabric and the optical axis 207 can be converted into rolling friction, thereby effectively reducing the friction of relative motion, so that the polyester fabric can pass through the swing assembly 2 more smoothly. The lower end of the optical axis 207 is fixedly connected with a support ring 206 for supporting the guide roller 205, and cooperates with the upper translation plate 204 to effectively limit the guide roller 205 from moving along the optical axis 2 07 moves up and down, so the guide roller 205 has higher rotation stability. The outer side of each guide roller 205 has a pair of extension rings 208 close to the upper end and the lower end respectively. The distance between the upper and lower extension rings 208 is larger than the width of the polyester fabric to be cleaned. The extension rings 208 at the same top or bottom are actually tangent to each other on the outer side, so that the polyester fabric can only pass between the upper and lower extension rings 208, which can better keep the upper and lower sides of the polyester fabric flush, thereby reducing the occurrence of curling.

[0033] A pair of symmetrical inner partitions 103 are fixedly connected to the upper surface of the bottom plate 101, and two guide rollers 205 are restricted to move between the inner partitions 103. The two ends of the two inner partitions 103 face the winding drum 3, and an inner guide groove 104 is formed between the two ends for the polyester fabric to pass through. The upper surface of the bottom plate 101 is also fixedly connected to an outer partition 105 located outside the inner partition 103. The outer partition 105 is a proportional enlargement of the inner partition 103, and a cavity for the circulation of the rinse liquid can be formed between the outer partition 105 and the inner partition 103. In order not to hinder the normal winding and release of the polyester fabric, the two ends of the two outer partitions 105 also face the winding drum 3, and an outer guide groove 106 is formed between the two ends of the two outer partitions 105 for the polyester fabric to pass through.

[0034] Working principle: When in use, firstly, a winding drum 3 full of polyester fabric and an empty winding drum 3 are respectively mounted on two spline shafts 405, and then the free end of the polyester fabric is passed between the two guide rollers 205 of the swing assembly 2, and finally wound around the outer side of the central cylinder 301 of the empty winding drum 3, and then the driving mechanism 4 and the telescopic rod 202 are started. Driven by the driving mechanism 4, one of the two winding drums 3 releases the unrinsed polyester fabric and the other winds up the rinsed polyester fabric, and the polyester fabric located between the two winding drums 3 will be brought by the two guide rollers 205. The polyester fabric is elastic, so even if it is pulled tight by the two moving winding rollers 3, it can still swing to a certain extent, thereby washing away impurities and floating colors on the surface of the polyester fabric. When the winding roller 3 full of fabric is completely replaced by another winding roller 3, the driving mechanism 4 and the telescopic rod 202 are stopped, and the winding roller 3 that has been rinsed is lifted up by the lifting structure and replaced with the winding roller 3 that has wound up the fabric but not yet rinsed. The vacant winding roller 3 is used as a new receiving body, and the driving mechanism 4 is started and rotated in the reverse direction to repeat the above rinsing work.

[0035] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. A rinsing device for polyester fabric, characterized in that: The invention comprises a rinsing tank (1), wherein the rinsing tank (1) has a bottom plate (101), the outer side surface of the bottom plate (101) has a continuous side plate (102), a configuration groove (108) is formed between the lower surface of the bottom plate (101) and the inner wall of the side plate (102), a driving mechanism (4) is arranged in the configuration groove (108), the driving mechanism (4) has two output ends, the upper end of each output end extends to the top of the bottom plate (101) and is fixedly connected to a tray (404), the upper end surface of the tray (404) is fixedly connected to a spline shaft (405), the outer shell of the spline shaft (405) is provided with a winding roller (3), one of the two winding rollers (3) is used for releasing polyester fabric and the other is used for winding polyester fabric, and a swinging assembly (2) is arranged above the rinsing tank (1), and the swinging assembly (2) is suitable for swinging back and forth in the rinsing tank (1) with the polyester fabric.

2. The polyester fabric rinsing device according to claim 1, characterized in that: The swing assembly (2) comprises a pair of frames (201) fixed to the outer side of the rinsing tank (1), the upper end of each frame (201) is fixedly connected to a telescopic rod (202), the movable ends of the two telescopic rods (202) are fixedly connected to a traction handle (203), the lower end of the traction handle (203) is fixedly connected to a pair of parallel optical axes (207) through a translation plate (204), the axis of the optical axis (207) is parallel to the axis of the winding drum (3), and the space between the two optical axes (207) is suitable for polyester fabric to pass through.

3. The polyester fabric rinsing device according to claim 2, characterized in that: Each optical axis (207) is sleeved with a guide roller (205), the guide roller (205) is rotatably connected to the optical axis (207), and a supporting ring (206) is fixedly connected to the lower end of the optical axis (207) and is suitable for supporting the guide roller (205).

4. The polyester fabric rinsing device according to claim 3, characterized in that: The outer side surface of each guide roller (205) has a pair of extension rings (208) respectively close to the upper end and the lower end, and the distance between the upper and lower extension rings (208) is greater than the width of the polyester fabric to be cleaned.

5. The polyester fabric rinsing device according to claim 4, characterized in that: A pair of symmetrical inner partitions (103) are fixedly connected to the upper surface of the bottom plate (101); the two guide rollers (205) are suitable for moving between the inner partitions (103); the two ends of the two inner partitions (103) face the winding drum (3), and an inner guide groove (104) is formed between the two ends, which is suitable for polyester fabric to pass through.

6. The polyester fabric rinsing device according to claim 5, characterized in that: The upper surface of the bottom plate (101) is also fixedly connected to an outer partition plate (105) located outside the inner partition plate (103), and the two ends of the two outer partition plates (105) are also opposite to the winding drum (3). An outer guide groove (106) is formed between the two ends of the two outer partition plates (105) and is suitable for polyester fabric to pass through.

7. The polyester fabric rinsing device according to any one of claims 1 to 6, characterized in that: The driving mechanism (4) comprises an electric motor (401) and two reducers (403); the electric motor (401) and the two reducers (403) are connected in transmission via a transmission box (402) fixed to the inner wall of the configuration groove (108); the bottom plate (101) is provided with two axial holes (107) penetrating the upper and lower surfaces; the output end of the reducer (403) passes through the axial hole (107) and is fixedly connected to the tray (404).

8. The polyester fabric rinsing device according to claim 7, characterized in that: The winding drum (3) comprises a central tube (301), the lower end of the central tube (301) having a lower limit ring (303) and the upper end having an upper limit ring (304), the bottom surface of the lower limit ring (303) being provided with a spline hole (305) extending to the interior of the central tube (301) and being suitable for being plugged into the spline shaft (405), and the upper end surface of the upper limit ring (304) being fixedly connected with a hook ring (302).

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