Jig for quickly attaching conductive foam

By designing a conductive foam quick attaching fixture with automatic loading and air blowing separation, the problems of cumbersome operation and inefficiency of traditional fixtures are solved, and efficient and stable attaching effect is achieved.

CN222577080UActive Publication Date: 2025-03-07DONGGUAN MINGXIANG PACKAGING PROD CO LTD
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Patent Information

Application Number
CN202421386756.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-07
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The operation steps of the traditional conductive foam quick attaching fixture are cumbersome and inefficient, and the adhesion effect may be affected by manual operations.

Method used

A conductive foam quick attachment fixture including a feeding mechanism and a feeding mechanism is designed. The feeding mechanism automatically places multiple pieces of conductive foam out of the placement groove through the electric push rod and connecting rod system, and the feeding mechanism achieves air-blow separation through the air outlet pipe and the mounting head, and quickly separates the attached conductive foam.

Benefits of technology

The efficiency of the attaching operation is improved, the tedious steps of manual operation are reduced, the stability and accuracy of the attaching effect are ensured, and labor intensity and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a conductive foam rapid attaching jig, and relates to the field of conductive foam jigs. The device comprises the jig, the jig comprises the jig main body, the jig groove is formed in the middle of the top of the jig main body, the placing base is arranged at the bottom of the jig main body, the feeding mechanism is arranged, the placing base and the placing groove allow a plurality of pieces of conductive foam to be stored at a time, continuous operation is facilitated, and the production efficiency is improved. Compared with the prior art, time for workers to frequently replace materials is shortened, meanwhile, the storage and taking efficiency of the materials is also improved through the design, the conductive foam can be moved out of the jig in order through the design of the discharging opening, and attaching operation is prepared, and in addition, through the mounting rod, the connecting base, the connecting rod and the movable plate, the conductive foam can be conveniently and rapidly taken out. It is ensured that the conductive foam can stably and accurately move to the discharging port from the containing groove, the overall weight is reduced due to selection of aluminum alloy materials, and meanwhile the structural strength and durability are ensured.
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Description

Technical Field

[0001] The utility model relates to the field of conductive foam jigs, in particular to a conductive foam quick-attachment jig. Background Art

[0002] The conductive foam quick attachment jig is a special tool with a well-designed structure. It is equipped with a fixing plate with multiple attachment holes to accurately position the conductive foam. At the same time, positioning holes are provided at the corners to ensure precise alignment and firm fixation. In addition, the jig also includes a customized plate corresponding to the attachment holes, as well as a buffer plate and telescopic rod at the rear end. These components work together to provide necessary buffering and guidance during the attachment process to ensure the accuracy of the operation. The use of this jig significantly improves the efficiency and accuracy of the conductive foam attachment, allowing workers to quickly and accurately attach the conductive foam to the specified position, greatly improving production efficiency. At the same time, through its positioning and buffering devices, the quality of attachment is ensured to be stable, effectively reducing the errors that may be caused by manual operation. However, the traditional conductive foam quick attachment jig requires workers to place the conductive foam in the positioning groove, then tear off the isolation film, and finally buckle the product into the groove and press down hard to stick the conductive foam to the designated position of the product. This series of operation steps is not only cumbersome, but also requires workers to have a certain level of proficiency and precision. Since there are many operation steps and each step needs to be carefully executed, the overall operation speed is relatively slow, which limits production efficiency to a certain extent. In addition, the stability and consistency of manual operation are difficult to fully guarantee, which may have a subtle impact on the final attachment effect. Utility Model Content

[0003] Based on this, the purpose of the utility model is to provide a conductive foam quick attachment jig to solve the technical problems of the traditional attachment method, which has complicated operation steps, low efficiency and the attachment effect may be affected by manual operation.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a conductive foam quick attachment jig, comprising a jig, the jig comprising a jig body, a jig groove is provided in the middle of the top of the jig body, a placement seat is provided at the bottom of the jig body, a discharge port is provided inside the jig groove, a placement groove is provided at the bottom of the discharge port, and the placement groove extends to the inside of the placement seat;

[0005] A feeding mechanism is arranged below the placement seat, and the feeding mechanism comprises an electric push rod, the output end of the electric push rod is installed with a connecting seat through a mounting rod, and two connecting rods are arranged at both ends of the top of the connecting seat, and the two connecting rods penetrate the placement seat and extend to the inside of the placement slot;

[0006] A movable plate is slidably connected inside the placement groove, and the connecting rod is fixedly connected to the movable plate;

[0007] The placement groove can place multiple pieces of conductive foam at the same time, and the feeding mechanism can place the multiple pieces of conductive foam from the discharge port.

[0008] By adopting the above technical solution, a plurality of sheets of conductive foam can be automatically placed out of the placement groove through the discharge port through the feeding mechanism, thereby greatly improving the efficiency of the attachment operation.

[0009] Furthermore, the mounting rod, the connecting seat and the connecting rod are made of aluminum alloy.

[0010] By adopting the above technical solution, the mounting rod, connecting seat and connecting rod made of aluminum alloy can reduce weight and improve durability.

[0011] Furthermore, side grooves are provided on both sides of the fixture body, and material dividing mechanisms are installed on both sides of the side grooves.

[0012] By adopting the above technical solution, the design of the side groove and the material dividing mechanism makes it easy to install the material dividing mechanism to achieve rapid material dividing.

[0013] Furthermore, the material distribution mechanism includes a mounting head, the mounting head is threadedly connected to the side groove, and air pipes are arranged on both sides of the side groove.

[0014] By adopting the above technical solution, the specific structure of the material distribution mechanism, including the installation head and the air pipe, is easy to install, disassemble and maintain, and can realize air transportation.

[0015] Furthermore, the air pipe is used to transport air, and the material separation mechanism is used to quickly separate the conductive foam after attachment.

[0016] By adopting the above technical solution, the air pipe is used to transport air, and in conjunction with the material separation mechanism, the conductive foam can be quickly separated to improve efficiency.

[0017] Furthermore, the material dividing mechanism is provided with two groups, and the two groups of the material dividing mechanism are mirror-imaged along the length center line of the fixture.

[0018] By adopting the above technical solution, the symmetrical setting of the two groups of material distribution mechanisms ensures the balance and stability of the fixture and improves the material distribution efficiency.

[0019] Furthermore, a plurality of limit blocks are arranged on the outer side of the top of the jig body, and the plurality of limit blocks are used to limit the processing piece.

[0020] By adopting the above technical solution, the design of the limit block can ensure the accurate position of the processing sheet during the attachment process and improve the attachment accuracy.

[0021] In summary, the utility model mainly has the following beneficial effects:

[0022] 1. The utility model sets a feeding mechanism, wherein the design of the placement seat and the placement slot allows multiple pieces of conductive foam to be stored at one time, which is convenient for continuous operation and reduces the time workers spend frequently changing materials. At the same time, this design also improves the storage and retrieval efficiency of materials, and the design of the discharge port enables the conductive foam to be orderly removed from the fixture to prepare for the attachment operation, which avoids confusion or errors that may occur when workers take materials. The feeding mechanism driven by the electric push rod realizes automatic feeding, replacing the steps of manual film tearing and placement by workers, which not only improves the operation speed, but also reduces the influence of human factors on the attachment effect. In addition, by installing the rod, the connecting seat, the connecting rod and the movable plate, it is ensured that the conductive foam can be smoothly and accurately moved from the placement slot to the discharge port. The choice of aluminum alloy material reduces the overall weight while ensuring the strength and durability of the structure.

[0023] 2. The utility model sets a material dividing mechanism, in which the side groove design provides a convenient space for the installation of the material dividing mechanism, ensuring its perfect integration with the fixture body, and the material dividing mechanism is firmly threadedly connected to the side groove through the mounting head, which not only ensures stability but also facilitates later maintenance and replacement. The air pipe is a key component, and the airflow it conveys can quickly separate the conductive foam from the product after it is attached, thereby realizing efficient automation. This design quickly separates the attached conductive foam by air blowing, which not only greatly improves production efficiency and reduces labor intensity, but also ensures the quality and stability of attachment, while avoiding damage and pollution problems that may be caused by manual separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0025] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;

[0026] Figure 3 It is a side view cross-sectional three-dimensional structure schematic diagram of the utility model;

[0027] Figure 4 For this utility model Figure 3 Schematic diagram of the structure enlarged at point A in the middle.

[0028] In the figure: 1. fixture; 101. fixture body; 102. fixture slot; 103. discharge port; 104. limit block; 105. placement seat; 106. placement slot; 107. side slot; 2. material dividing mechanism; 201. mounting head; 202. air pipe; 3. feeding mechanism; 301. electric push rod; 302. mounting rod; 303. connecting seat; 304. connecting rod; 305. movable plate. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0030] The following describes an embodiment of the utility model based on its overall structure.

[0031] Embodiment 1:

[0032] A conductive foam quick attachment fixture, such as Figure 1-Figure 4 As shown, the jig 1 includes a jig body 101, a jig groove 102 is provided in the middle of the top of the jig body 101, a placement seat 105 is provided at the bottom of the jig body 101, a discharge port 103 is provided inside the jig groove 102, a placement groove 106 is provided at the bottom of the discharge port 103, and the placement groove 106 extends to the inside of the placement seat 105; a feeding mechanism 3 is provided below the placement seat 105, and the feeding mechanism 3 includes an electric push rod 301, and the output end of the electric push rod 301 is installed with a connecting seat 303 through a mounting rod 302, Two connecting rods 304 are arranged at both ends of the top of the connecting seat 303, and the two connecting rods 304 penetrate the placement seat 105 and extend to the inside of the placement slot 106; the inside of the placement slot 106 is slidably connected with a movable plate 305, and the connecting rod 304 is fixedly connected to the movable plate 305; the placement slot 106 can place multiple pieces of conductive foam at the same time, and the feeding mechanism 3 can place multiple pieces of conductive foam from the discharge port 103. The design of the fixture slot 102 and the placement slot 106 enables multiple pieces of conductive foam to be neatly stacked inside the fixture, and automatic feeding is achieved through the feeding mechanism 3. The electric push rod 301 drives the connecting rod 304 and the movable plate 305, so that the conductive foam can be placed from the discharge port 103 in sequence, which greatly improves the efficiency of the attachment operation.

[0033] See also Figure 1 , Figure 2 , Figure 3 The mounting rod 302, the connecting seat 303, and the connecting rod 304 are made of aluminum alloy. Using aluminum alloy as the material of these components can not only reduce the weight of the entire fixture, but also help improve the corrosion resistance and service life of the components. Aluminum alloy has good mechanical properties and can ensure the stable operation of the feeding mechanism.

[0034] See also Figure 1 , Figure 2 , Figure 3 Side grooves 107 are provided on both sides of the fixture body 101, and material dividing mechanisms 2 are installed on both sides of the side grooves 107. The side grooves 107 provide space for the installation of the material dividing mechanisms 2, so that the fixture can not only realize the attachment function, but also perform fast material dividing operations, thereby improving the versatility of the fixture.

[0035] Embodiment 2:

[0036] See also Figure 1 , Figure 2 , Figure 3 The material distribution mechanism 2 includes a mounting head 201, which is threadedly connected to the side groove 107. Air pipes 202 are arranged on both sides of the side groove 107. The threaded connection between the mounting head 201 and the side groove 107 makes the material distribution mechanism easy to install and disassemble, maintain and replace. The design of the air pipe 202 ensures that the material distribution mechanism can quickly separate the conductive foam by conveying air, thereby improving production efficiency.

[0037] See also Figure 1 , Figure 2 , Figure 3 The air pipe 202 is used to transport air, and the material separation mechanism 2 is used to quickly separate the attached conductive foam. The air pipe 202 is used to transport air. When used in conjunction with the material separation mechanism 2, the attached conductive foam can be quickly separated from the product, thereby speeding up the production rhythm, reducing manual intervention, and improving production efficiency.

[0038] See also Figure 1 , Figure 2 , Figure 3 There are two groups of material distribution mechanisms 2, and the two groups of material distribution mechanisms 2 are mirrored along the length center line of the jig 1. The two groups of material distribution mechanisms 2 are mirrored along the length center line of the jig 1. This symmetrical design makes the jig more balanced and stable when in use, and can ensure that the material distribution operations on both sides are carried out simultaneously, further improving the material distribution efficiency.

[0039] See also Figure 1 , Figure 2 , Figure 3 A plurality of limit blocks 104 are arranged on the outer side of the top of the jig body 101, and the plurality of limit blocks 104 are used to limit the processing sheet. The plurality of limit blocks 104 on the outer side of the top of the jig body 101 can effectively limit the processing sheet, ensuring that the position of the processing sheet is accurate during the attachment process, thereby improving the attachment accuracy and quality.

[0040] The implementation principle of the utility model is as follows: first, place the fixture 1 on a stable workbench to ensure that the fixture body 101 is stable and immovable, and check whether the key parts such as the fixture groove 102, the discharge port 103, and the placement groove 106 are clean and free of debris;

[0041] Open the placement seat 105, stack multiple pieces of conductive foam neatly in the placement groove 106, ensure that the movable plate 305 is located at the bottom of the placement groove 106 so that the conductive foam can be smoothly pushed up, turn on the power of the feeding mechanism 3, and start the electric push rod 301;

[0042] The electric push rod 301 pushes the connecting rod 304 upward through the mounting rod 302 and the connecting seat 303, thereby driving the movable plate 305 and the conductive foam in the placement slot 106 to rise. When the movable plate 305 rises to a certain height, the uppermost conductive foam will be exposed from the discharge port 103, and workers or automated equipment can conveniently take out the conductive foam from the discharge port 103 for attachment operation;

[0043] The taken-out conductive foam is accurately attached to the required product, such as the corresponding position of a TV, monitor or mobile phone display screen. The limit block 104 on the top of the fixture body 101 can be used to assist in positioning to ensure the accuracy of the attachment position. The feeding mechanism 3 can operate continuously to continuously push the conductive foam from the placement groove 106 to the discharge port 103 for continuous attachment.

[0044] After the attachment is completed, if the conductive foam needs to be quickly separated from the product, the material separation mechanism 2 can be started. The material separation mechanism 2 conveys air through the installation head 201 and the air pipe 202 to generate airflow to quickly separate the attached conductive foam from the product.

[0045] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0046] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A conductive foam quick attachment jig, characterized in that: The jig (1) comprises a jig body (101), a jig groove (102) is provided in the middle of the top of the jig body (101), a placement seat (105) is provided at the bottom of the jig body (101), a discharge port (103) is provided inside the jig groove (102), a placement groove (106) is provided at the bottom of the discharge port (103), and the placement groove (106) extends to the inside of the placement seat (105); A loading mechanism (3) is provided below the placement seat (105), the loading mechanism (3) comprising an electric push rod (301), the output end of the electric push rod (301) being mounted with a connecting seat (303) via a mounting rod (302), two connecting rods (304) being provided at both ends of the top of the connecting seat (303), the two connecting rods (304) penetrating the placement seat (105) and extending to the interior of the placement slot (106); A movable plate (305) is slidably connected inside the placement groove (106), and the connecting rod (304) is fixedly connected to the movable plate (305); The placement groove (106) can simultaneously place multiple pieces of conductive foam, and the loading mechanism (3) can place the multiple pieces of conductive foam out of the discharge port (103).

2. The conductive foam quick attachment jig according to claim 1, characterized in that: The material of the mounting rod (302), the connecting seat (303) and the connecting rod (304) is aluminum alloy.

3. The conductive foam quick attachment jig according to claim 1, characterized in that: Side grooves (107) are provided on both sides of the fixture body (101), and material distribution mechanisms (2) are installed on both sides of the side grooves (107).

4. The conductive foam quick attachment jig according to claim 3, characterized in that: The material distribution mechanism (2) comprises a mounting head (201), the mounting head (201) being threadedly connected to the side groove (107), and air pipes (202) are arranged on both sides of the side groove (107).

5. The conductive foam quick attachment jig according to claim 4, characterized in that: The air pipe (202) is used to transport air, and the material separation mechanism (2) is used to quickly separate the conductive foam after attachment.

6. The conductive foam quick attachment jig according to claim 3, characterized in that: The material dividing mechanisms (2) are provided in two groups, and the two groups of the material dividing mechanisms (2) are arranged in a mirror-like manner along the length center line of the fixture (1).

7. The conductive foam quick attachment jig according to claim 1, characterized in that: A plurality of limit blocks (104) are arranged on the outer side of the top of the jig body (101), and the plurality of limit blocks (104) are used to limit the processing sheet.