Vibration package shell turnover machine

By designing a vibration housing flip machine for machine tool processing, it solves the problem of inconvenience and safety hazards of artificial flipping larger and heavier workpieces, and realizes automatic flipping, blowing and chip flushing functions, improves production efficiency and safety, reduces production costs, and improves product quality.

CN222578782UActive Publication Date: 2025-03-07CHANGZHOU SANLI PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421273916.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-07
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

In machine tool processing, when flipping larger and heavier workpieces, manual operation is inconvenient and safety hazards are present.

Method used

A vibration housing flip machine is designed, including a flip fixing frame, a lifting positioning frame, a clamping cylinder, a positioning block, a swing cylinder, a flip shaft, an internal cavity water jet mechanism, a hydraulic station, an electrical cabinet, an internal cavity collection shield and a universal roller. The workpiece is turned 180° flip through the hydraulic station, and is equipped with automated blowing and chip flushing functions.

Benefits of technology

Through the automated parts flip, blowing and chip flushing functions, the efficiency and safety of the production line are significantly improved, the dependence on manual operations is reduced, the manual handling time and labor intensity is reduced, the risk of workpiece damage is reduced, and the consistency and quality control of the product are improved.

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Abstract

The utility model relates to the technical field of machine tool equipment, and discloses a vibration package shell turnover machine which comprises a turnover fixing frame, a lifting positioning frame is fixedly arranged in the turnover fixing frame, two clamping oil cylinders are symmetrically and fixedly arranged in the lifting positioning frame, the output ends of the clamping oil cylinders are fixedly connected with positioning blocks, and the positioning blocks are fixedly connected with the turnover fixing frame. A swing oil cylinder is further fixedly installed on the overturning fixing frame, the output end of the swing oil cylinder is fixedly connected with an overturning shaft, and an inner cavity water and air spraying mechanism is installed in the lifting positioning frame. The production efficiency can be remarkably improved, the production cost can be reduced, meanwhile, a safer and more comfortable working environment is provided for workers, the safety of the workers is better guaranteed by reducing the requirement for directly making contact with dangerous mechanical equipment, and the consistency and quality control of products can be better improved through use of automatic equipment.
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Description

Technical Field

[0001] The present application belongs to the technical field of machine tool equipment, and in particular relates to a vibrating package shell turning machine. Background Art

[0002] During machine tool processing, the workpiece needs to be flipped, which is usually done manually. For larger and heavier workpieces, manual operation is very inconvenient and poses a great safety hazard, making it inconvenient to use. Utility Model Content

[0003] The utility model aims to solve the above problems and proposes a vibration package shell turning machine.

[0004] In order to achieve the above purpose, this application adopts the following technical solutions:

[0005] A vibrating package shell turning machine comprises a turning fixing frame, a lifting and positioning frame is fixedly installed in the turning fixing frame, two clamping cylinders are symmetrically fixedly installed in the lifting and positioning frame, the output ends of the clamping cylinders are fixedly connected to positioning blocks, a swing cylinder is also fixedly installed on the turning fixing frame, the output end of the swing cylinder is fixedly connected to a turning shaft, and an inner cavity water spraying and air jet mechanism is installed in the lifting and positioning frame.

[0006] Preferably, a hydraulic station and an electrical cabinet are provided on one side of the flip fixing frame.

[0007] Preferably, an inner cavity collecting shield is installed in the flip fixing frame.

[0008] Preferably, universal rollers are fixedly connected to the four bottom corners of the flip fixing frame.

[0009] Preferably, the electrical cabinet is used to supply power to the lifting and positioning frame, the clamping cylinder, the swing cylinder and the inner cavity water spraying and air jet mechanism.

[0010] Preferably, the size of the positioning block matches the workpiece to be processed, and a layer of anti-slip rubber pad is fixedly connected to the inner side of the positioning block.

[0011] Compared with the prior art, the present application provides a vibrating shell turning machine, which has the following beneficial effects:

[0012] The vibrating package shell flipping machine is equipped with a flipping fixed frame, a lifting and positioning frame, a clamping cylinder, a positioning block, a swing cylinder, a flipping shaft, an inner cavity water spraying and air jet mechanism, a hydraulic station, an electrical cabinet, an inner cavity collecting shield, and a universal roller. The workpiece is first manually hoisted to raise the lifting and positioning frame to the highest position, and the workpiece is placed on the lifting and positioning frame. The clamping cylinders on both sides work to push the positioning block to move and firmly clamp the workpiece. The lifting and positioning frame descends with the inner cavity water spraying and painting mechanism. This process allows the workpiece to be flipped. When it needs to be flipped, the hydraulic The station drives the swing cylinder to work, and uses the flip axis to achieve a 180° reversal of the workpiece. After flipping into place, the lifting and positioning frame with the inner cavity water spray jet mechanism rises into place, and the hydraulic station works. A large flow of high-pressure coolant flushes the inner cavity of the part. After completion, the high-pressure pump stops working, and then pneumatic blowing is performed to blow away the residual iron chips and coolant in the shell. After processing is completed, the positioning block is driven backward by the clamping cylinder to release the limit lock on the workpiece, and then the workpiece is manually hoisted to the next process for processing. Through automated part flipping, blowing and flushing The chip removal function can effectively improve the efficiency and safety of the production line while reducing dependence on manual operation. The part flipping function allows the workpiece to quickly change position in different production links to adapt to different processing requirements. Automated flipping reduces the time and labor intensity of manual handling, and also reduces the risk of workpiece damage caused by improper operation. The air blowing function plays an important role in removing debris, dust and coolant from the surface of parts. The automated air blowing system can ensure that the parts remain clean during processing to avoid reduced processing accuracy or equipment failure due to debris accumulation. The chip flushing function helps to remove the chips generated during processing in a timely manner and keep the work area clean, which is crucial to maintaining the hygiene of the working environment and preventing chips from interfering with subsequent processes. It can significantly improve production efficiency and reduce production costs as a whole, while also providing workers with a safer and more comfortable working environment. By reducing the need for direct contact with dangerous mechanical equipment, workers' safety is better protected. The use of automated equipment also helps to improve product consistency and quality control. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A schematic diagram of the three-dimensional structure of a vibrating shell turning machine proposed in this application;

[0014] Figure 2 This is a schematic diagram of the top structure of a vibrating packaging shell turning machine proposed in this application.

[0015] In the figure: 1. flip fixing frame; 2. lifting and positioning frame; 3. clamping cylinder; 4. positioning block; 5. swing cylinder; 6. flip shaft; 7. inner cavity water spraying and jetting mechanism; 8. hydraulic station; 9. electrical cabinet; 10. inner cavity collecting shield; 11. universal roller. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0017] Reference Figure 1-2 A vibrating package shell turning machine comprises a turning fixed frame 1, a lifting and positioning frame 2 is fixedly installed in the turning fixed frame 1, two clamping cylinders 3 are symmetrically fixedly installed in the lifting and positioning frame 2, and a positioning block 4 is fixedly connected to the output end of the clamping cylinder 3. A swing cylinder 5 is also fixedly installed on the turning fixed frame 1, and a turning shaft 6 is fixedly connected to the output end of the swing cylinder 5. An inner cavity water jet mechanism 7 is installed in the lifting and positioning frame 2.

[0018] A hydraulic station 8 and an electrical cabinet 9 are provided on one side of the tilting fixing frame 1 .

[0019] An inner cavity collecting shield 10 is arranged inside the flip fixing frame 1 .

[0020] Universal rollers 11 are fixedly connected to the four corners of the bottom of the flip fixing frame 1 .

[0021] The electrical cabinet 9 is used to supply power to the lifting and positioning frame 2 , the clamping cylinder 3 , the swing cylinder 5 and the inner cavity water spraying and air jet mechanism 7 .

[0022] The size of the positioning block 4 matches the workpiece to be processed, and a layer of anti-skid rubber pad is fixedly connected to the inner side of the positioning block 4.

[0023] The operating principle of the utility model is now described as follows:

[0024] When the present application is used, through the provided flipping fixed frame 1, lifting and positioning frame 2, clamping cylinder 3, positioning block 4, swing cylinder 5, flipping shaft 6, inner cavity water spraying and jetting mechanism 7, hydraulic station 8, electrical cabinet 9, inner cavity collecting shield 10, and universal roller 11, the workpiece is first manually hoisted to make the lifting and positioning frame 2 rise to the highest position, and the workpiece is placed on the lifting and positioning frame 2. The clamping cylinders 3 on both sides work to push the positioning block 4 to move and firmly clamp the workpiece. The lifting and positioning frame 2 descends with the inner cavity water spraying and painting mechanism. This process makes way for the flipping of the workpiece. When it is time to flip, the hydraulic station 8 drives the swing cylinder 5 to work, and the flip axis 6 is used to reverse the workpiece 180°. After flipping, the lifting and positioning frame 2 with the inner cavity water spraying mechanism 7 rises to the position, and the hydraulic station 8 works. A large flow of high-pressure coolant flushes the inner cavity of the part. After completion, the high-pressure pump stops working, and then pneumatic blowing is performed to blow away the remaining iron chips and coolant in the shell. After processing, the positioning block 4 is driven to move backward by the clamping cylinder 3 to release the limit lock on the workpiece, and then the workpiece is manually hoisted to the next process for processing. Automated part flipping, air blowing and chip flushing functions can effectively improve the efficiency and safety of the production line while reducing dependence on manual operation. The part flipping function allows the workpiece to quickly change position in different production links to adapt to different processing requirements. Automated flipping reduces the time and labor intensity of manual handling, and also reduces the risk of workpiece damage caused by improper operation. The air blowing function plays an important role in removing debris, dust and coolant from the surface of parts. The automated air blowing system can ensure that the parts remain clean during the processing process to avoid reduced processing accuracy or equipment failure due to debris accumulation. The chip flushing function helps to remove the chips generated during the processing in time and keep the work area clean, which is crucial for maintaining the hygiene of the working environment and preventing chips from interfering with subsequent processes. Overall, it can significantly improve production efficiency and reduce production costs. At the same time, it also provides workers with a safer and more comfortable working environment. By reducing the need for direct contact with dangerous mechanical equipment, the safety of workers is better guaranteed. The use of automated equipment also helps to improve product consistency and quality control.

[0025] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and application concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. A vibrating shell turning machine, comprising a turning fixing frame (1), characterized in that: A lifting and positioning frame (2) is fixedly mounted in the flipping fixed frame (1), two clamping cylinders (3) are symmetrically fixedly mounted in the lifting and positioning frame (2), the output ends of the clamping cylinders (3) are fixedly connected to positioning blocks (4), a swing cylinder (5) is also fixedly mounted on the flipping fixed frame (1), the output end of the swing cylinder (5) is fixedly connected to a flipping shaft (6), and an inner cavity water spraying and air jetting mechanism (7) is mounted in the lifting and positioning frame (2).

2. A vibrating shell turning machine according to claim 1, characterized in that: A hydraulic station (8) and an electrical cabinet (9) are provided on one side of the tilting fixing frame (1).

3. A vibrating shell turning machine according to claim 2, characterized in that: An inner cavity collecting shield (10) is installed in the flip fixing frame (1).

4. A vibrating shell turning machine according to claim 3, characterized in that: Universal rollers (11) are fixedly connected at the four corners of the bottom of the flip fixing frame (1).

5. A vibrating shell turning machine according to claim 4, characterized in that: The electrical cabinet (9) is used to supply power to the lifting and positioning frame (2), the clamping oil cylinder (3), the swing oil cylinder (5) and the inner cavity water spraying and air jet mechanism (7).

6. A vibrating shell turning machine according to claim 5, characterized in that: The size of the positioning block (4) matches the workpiece to be processed, and a layer of anti-slip rubber pad is fixedly connected to the inner side of the positioning block (4).